Komatsu Hydraulic Excavator PC200-3 230LC-6 Might Operator & Maintenance Manual SEAM002407 – PDF DOWNLOAD

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Komatsu Hydraulic Excavator PC200-3 230LC-6 Might Operator & Maintenance Manual

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Komatsu Hydraulic Excavator PC200-3 230LC-6 Might Operator & Maintenance Manual 

Komatsu Hydraulic Excavator PC200-3_230LC-6 Might Operator & Maintenance Manual_EN SEAM002407T
Size: 8.71 MB
Fomat: PDF
language: English
Brand: Komatsu
Type of machine: Hydraulic Excavator
Type of document: Operator & Maintenance Manual
Model: PC200-3_230LC-6
Serial: 10247 and up
Number of Page: 283

KOMATSU HYDRAULIC EXCAVATOR PC200-3 230LC-6 MIGHT OPERATOR & MAINTENANCE MANUAL SEAM002407 – PDF DOWNLOAD:

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Komatsu Hydraulic Excavator PC200-3 230LC-6 Might Operator & Maintenance Manual 

FOREWORD:

• This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically. If this manual has been lost or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor.
• If you sell the machine, be sure to give this manual to the new owners. Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual.
• Consult Komatsu or your Komatsu distributor for the latest available information of your machine or for questions regarding information in this manual. This manual may contain attachments and optional equipment that are not available in your area. Consult Komatsu or your Komatsu distributor for those items you may require.

TABLE OF CONTENTS:

Komatsu Hydraulic Excavator PC200-3 230LC-6 Might Operator & Maintenance Manual 

MAIN MENU........................................................................  0
COVER............................................................................  1
1.  FOREWORD.....................................................................  2
2.  SAFETY INFORMATION...........................................................  3
3.  INTRODUCTION.................................................................  4
4.  LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR................  5
5.  CONTENTS.....................................................................  6
SAFETY........................................................................... 10
	6.  GENERAL PRECAUTIONS...................................................... 11
	7.  PRECAUTIONS DURING OPERATION............................................. 18
		7.1  BEFORE STARTING ENGINE.............................................. 18
		7.2  AFTER STARTING ENGINE............................................... 20
		7.3  TRANSPORTATION...................................................... 27
		7.4  BATTERY............................................................. 28
		7.5  TOWING.............................................................. 30
		7.6  LIFTING OPERATIONS.................................................. 30
	8.  PRECAUTIONS FOR MAINTENANCE.............................................. 31
		8.1  BEFORE CARRYING OUT MAINTENANCE..................................... 31
		8.2  DURING MAINTENANCE.................................................. 35
	9.  POSITION FOR ATTACHING SAFETY LABELS..................................... 41
OPERATION........................................................................ 46
	10.  GENERAL VIEW............................................................ 47
		10.1  GENERAL VIEW OF MACHINE............................................ 47
		10.2  GENERAL VIEW OF CONTROL AND GAUGES................................. 48
	11.  EXPLANATION OF COMPONENTS............................................... 49
		11.1  MACHINE MONITOR.................................................... 49
		11.2  SWITCHES........................................................... 60
		11.3  CONTROL LEVERS, PEDALS............................................. 64
		11.4  CEILING WINDOW..................................................... 69
		11.5  FRONT WINDOW....................................................... 70
		11.6  DOOR LOCK.......................................................... 72
		11.7  CAP, COVER WITH LOCK............................................... 73
		11.8  HOT/COOL BOX....................................................... 74
		11.9  LUGGAGE BOX........................................................ 74
		11.10  ASHTRAY........................................................... 74
		11.11  AIR CONDITIONER................................................... 75
		11.12  CAR RADIO......................................................... 78
		11.13  FUSE.............................................................. 83
		11.14  FUSIBLE LINK...................................................... 84
		11.15  CONTROLLERS....................................................... 84
		11.16  TOOL BOX.......................................................... 84
		11.17  GREASE PUMP HOLDER................................................ 84
		11.18  HANDLING ACCUMULATOR.............................................. 85
	12.  OPERATION............................................................... 87
		12.1  CHECK BEFORE STARTING ENGINE....................................... 87
		12.2  STARTING ENGINE.................................................... 97
		12.3  OPERATIONS AND CHECKS AFTER STARTING ENGINE........................100
		12.4  MOVING MACHINE OFF.................................................106
		12.5  STEERING MACHINE...................................................109
		12.6  STOPPING MACHINE...................................................111
		12.7  SWINGING...........................................................112
		12.8  OPERATION OF WORK EQUIPMENT........................................113
		12.9  HANDLING ACTIVE MODE...............................................114
		12.10  WORKING MODE SELECTION............................................116
		12.11  PROHIBITIONS FOR OPERATION........................................118
		12.12  PRECAUTIONS FOR OPERATION.........................................120
		12.13  PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS.......................121
		12.14  HOW TO ESCAPE FROM MUD............................................123
		12.15  WORK POSSIBLE USING HYDRAULIC EXCAVATOR...........................124
		12.16  REPLACEMENT AND INVERSION OF BUCKET...............................125
		12.17  PARKING MACHINE...................................................127
		12.18  CHECK AFTER FINISHING WORK........................................128
		121.9  STOPPING ENGINE...................................................129
		12.20  CHECK AFTER STOPPING ENGINE.......................................130
		12.21  LOCKING...........................................................130
	13.  TRANSPORTATION..........................................................131
		13.1  LOADING, UNLOADING WORK............................................131
		13.2  PRECAUTIONS FOR LOADING............................................133
		13.3  PRECAUTIONS FOR TRANSPORTATION.....................................134
	14.  COLD WEATHER OPERATION..................................................135
		14.1  PRECAUTIONS FOR LOW TEMPERATURE....................................135
		14.2  PRECAUTIONS AFTER COMPLETION OF WORK...............................137
		14.3  AFTER COLD WEATHER.................................................137
	15.  LONG-TERM STORAGE.......................................................138
		15.1  BEFORE STORAGE.....................................................138
		15.2  DURING STORAGE.....................................................139
		15.3  AFTER STORAGE......................................................139
		15.4  STARTING MACHINE AFTER LONG-TERM STORAGE...........................139
	16.  TROUBLESHOOTING.........................................................140
		16.1  PHENOMENA THAT ARE NOT FAILURES....................................140
		16.2  METHOD OF TOWING MACHINE...........................................140
		16.3  USING METHOD FOR LIGHT-WEIGHT TOWING HOLE..........................140
		16.4  PRECAUTIONS ON PARTICULAR JOBSITES.................................141
		16.5  IF BATTERY IS DISCHARGED...........................................141
		16.6  OTHER TROUBLE......................................................145
MAINTENANCE......................................................................150
	17.  GUIDES TO MAINTENANCE...................................................151
	18.  OUTLINES OF SERVICE.....................................................154
		18.1  OUTLINE OF OIL, FUEL, COOLANT......................................154
		18.2  OUTLINE OF ELECTRIC SYSTEM.........................................157
		18.3  OUTLINE OF HYDRAULIC SYSTEM........................................158
	19.  WEAR PARTS LIST.........................................................159
	20.  USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....161
	21.  STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS..........................165
		21.1  INTRODUCTION OF NECESSARY TOOLS....................................165
		21.2  TORQUE LIST........................................................166
	22.  PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...........................167
	23.  MAINTENANCE SCHEDULE CHART..............................................171
		23.1  MAINTENANCE SCHEDULE CHART.........................................171
		23.2  MAINTENANCE INTERVAL WHEN USING HYDRAULIC BREAKER..................173
	24.  SERVICE PROCEDURE.......................................................174
		24.1  INITIAL 250 HOURS SERVICE..........................................174
		24.2  WHEN REQUIRED......................................................175
		24.3  CHECK BEFORE STARTING..............................................193
		24.4  EVERY 100 HOURS SERVICE............................................198
		24.5  EVERY 250 HOURS SERVICE............................................201
		24.6  EVERY 500 HOURS SERVICE............................................207
		24.7  EVERY 1000 HOURS SERVICE...........................................212
		24.8  EVERY 2000 HOURS SERVICE...........................................215
		24.9  EVERY 4000 HOURS SERVICE...........................................218
		24.10  EVERY 5000 HOURS SERVICE..........................................219
SPECIFICATIONS...................................................................224
	25.  SPECIFICATIONS..........................................................225
OPTIONS, ATTACHMENTS.............................................................234
	26.  GENERAL PRECAUTIONS.....................................................235
		26.1  PRECAUTIONS RELATED TO SAFETY......................................235
		26.2  PRECAUTIONS WHEN INSTALLING ATTACHMENTS............................236
	27.  HANDLING BUCKET WITH HOOK...............................................237
		27.1  CHECKING FOR DAMAGE TO BUCKET WITH HOOK............................237
		27.2  PROHIBITED OPERATIONS..............................................237
		27.3  PRECAUTIONS DURING OPERATIONS......................................237
	28.  USING SEAT BELT.........................................................238
		28.1 SEAT BELT...........................................................238
	29.  HANDLING CAR HEATER.....................................................240
		29.1  EXPLANATION OF COMPONENTS..........................................240
		29.2  PREPARING CAR HEATER...............................................241
	30.  MACHINES READY FOR ATTACHMENTS..........................................242
		30.1  EXPLANATION OF COMPONENTS..........................................242
		30.2  HYDRAULIC CIRCUIT..................................................244
		30.3  ATTACHMENT MOUNTING/DISMOUNTING PROCEDURE..........................246
		30.4  OPERATION..........................................................248
		30.5  LONG-TERM STORAGE..................................................249
		30.6  SPECIFICATIONS.....................................................249
	31.  INTRODUCTION TO ATTACHMENTS.............................................250
		31.1  SPECIFICATION, USE.................................................250
		31.2  ATTACHMENT INSTALLATION COMBINATION TABLE..........................252
		31.3  SELECTION OF TRACK SHOES...........................................255
		31.4  SELECTION OF BUCKET TEETH..........................................256
		31.5  HANDLING RUBBER PAD SHOE...........................................257
		31.6  HANDLING TRAPEZOIDAL BUCKET........................................259
		31.7  HANDLING EXTENSION ARM.............................................260
		31.8  HANDLING CLAMSHELL BUCKET..........................................261
		31.9  HANDLING VARIABLE 2-PIECE BOOM, ROTATING ARM.......................262
	32.  EXTENDING MACHINE SERVICE LIFE..........................................271
		32.1  HYDRAULIC BREAKER..................................................271
		32.2  POWER RIPPER.......................................................275
		32.3  FORK GRAB..........................................................276
		32.4  GRAPPLE BUCKET.....................................................277
		32.5  SCRAP GRAPPLE......................................................278
		32.6  CRUSHER & CUTTER...................................................279
		32.7  HYDRAULIC PILE DRIVER..............................................280
		32.8  HYDRAULIC EXCAVATOR WITH MULTI-PURPOSE CRANE.......................281

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