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Komatsu Hydraulic Excavator PC200-8 PC200LC-8 PC220-8 PC220LC-8 Operation & Maintenance Manual – PDF DOWNLOAD
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Komatsu Hydraulic Excavator PC200-8 PC200LC-8 PC220-8 PC220LC-8 Operation & Maintenance Manual
Book Code : TEN00428-04
SERIAL NUMBERS:
PC200-350001 and up
PC220- 85001 and up
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Description
Komatsu Hydraulic Excavator PC200-8 PC200LC-8 PC220-8 PC220LC-8 Operation & Maintenance Manual SN 350001 85001 and up
FILE DETAILS:
Komatsu Hydraulic Excavator PC200-8 PC200LC-8 PC220-8 PC220LC-8 Operation & Maintenance Manual
Size : 10.6 MB
Format : PDF
Language : English
Number of Pages : 373 Pages
Brand: Komatsu
Type of machine: Hydraulic Excavator
Type of document: Operation & Maintenance Manual
Model: PC200-8 PC200LC-8 PC220-8 PC220LC-8
Serial: 350001 85001 and up
KOMATSU HYDRAULIC EXCAVATOR PC200-8 PC200LC-8 PC220-8 PC220LC-8 OPERATION & MAINTENANCE MANUAL – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Komatsu Hydraulic Excavator PC200-8 PC200LC-8 PC220-8 PC220LC-8 Operation & Maintenance Manual
BEFORE READING THIS MANUAL:
This manual gives details of the operation and methods of inspection and maintenance for this machine that must be obeyed in order to use the machine safely. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Read, understand and follow all precautions and warnings in this manual and on the machine before performing operation and maintenance. Failure to do so may result in serious injury or death.
- Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used. Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions. If you carry out any operation, inspection, or maintenance under conditions that are not described in this manual, understand that it is your responsibility to take the necessary precautions to ensure safety. In no event should you or others engage in the prohibited uses or actions described in this manual.
- Improper operation and maintenance of the machine can be hazardous and could result in serious injury or death. If you sell the machine, be sure to give this manual to the new owner together with the machine. Always keep this Operation and Maintenance Manual in the location shown on the right so that all relevant personnel can read it at any time. Storage location for the Operation and Maintenance Manual: Pocket (1) at rear of operator’s seat If this manual is lost or damaged, contact your distributor immediately to arrange for its replacement.
- For details regarding the machine serial No. you will need to provide your Komatsu distributor, see “TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR (PAGE 1-7)”. This manual uses the international units (SI) for units of measurement. For reference, units that have been used in the past are given in ( ). The explanations, values, and illustrations in this manual have been prepared based on the latest information available as of the date of its publication.
- Continuing improvements in the design of this machine may lead to additional changes that are not reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information concerning your machine or with questions regarding information contained in this manual.
- The numbers in circles in the illustrations correspond to the numbers in ( ) in the text. (For example:1 → (1)) Komatsu delivers machines that comply with all applicable regulations and standards of the country to which it has been shipped. If this machine has been purchased in another country, it may lack certain safety devices and specifications that are necessary for use in your country. If there is any question about whether your product complies with the applicable standards and regulations of your country, consult Komatsu or your Komatsu distributor before operating the machine.
TABLE OF CONTENTS:
Komatsu Hydraulic Excavator PC200-8 PC200LC-8 PC220-8 PC220LC-8 Operation & Maintenance Manual
COVER.......................................................................................... 1 FOREWORD....................................................................................... 2 BEFORE READING THIS MANUAL................................................................. 3 SAFETY INFORMATION......................................................................... 4 INTRODUCTION............................................................................... 5 USE OF MACHINE......................................................................... 5 DIRECTIONS OF MACHINE.................................................................. 5 VISIBILITY FROM OPERATOR'S SEAT........................................................ 5 PROTECTIVE STRUCTURE................................................................... 5 PRODUCT INFORMATION........................................................................ 6 PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE........................... 6 EPA REGULATIONS, ENGINE NUMBER PLATE................................................... 6 SERVICE METER LOCATION................................................................. 7 YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR............................................ 7 CONTENTS................................................................................... 8 SAFETY......................................................................................... 12 SAFETY..................................................................................... 13 SAFETY LABELS.............................................................................. 16 LOCATION OF SAFETY LABELS.............................................................. 17 SAFETY LABELS.......................................................................... 18 GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE.................................... 25 PRECAUTIONS BEFORE STARTING OPERATION.................................................. 25 PREPARATIONS FOR SAFE OPERATION........................................................ 25 FIRE PREVENTION........................................................................ 27 PRECAUTIONS WHEN GETTING ON OR OFF MACHINE............................................. 28 DO NOT GET CAUGHT IN WORK EQUIPMENT.................................................... 30 PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES........................................... 30 PROTECTION AGAINST FALLING, FLYING, INTRUDING OBJECTS.................................. 31 UNAUTHORIZED MODIFICATION.............................................................. 32 PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS......................................... 32 PRECAUTIONS RELATED TO CAB GLASS....................................................... 32 PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING........................................ 32 PRECAUTIONS FOR OPERATION.................................................................. 33 PRECAUTIONS FOR JOBSITE................................................................ 33 STARTING ENGINE........................................................................ 35 OPERATION.............................................................................. 37 TRANSPORTATION......................................................................... 45 TOWING................................................................................. 46 LIFTING OBJECTS WITH BUCKET............................................................ 47 PRECAUTIONS FOR MAINTENANCE................................................................ 48 PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE................................. 48 PRECAUTIONS FOR INSPECTION AND MAINTENANCE............................................. 52 OPERATION...................................................................................... 58 MACHINE VIEW ILLUSTRATIONS................................................................. 59 OVERALL MACHINE VIEW................................................................... 59 CONTROLS AND GAUGES.................................................................... 60 DETAILED CONTROLS AND GAUGES............................................................... 62 MONITORING SYSTEM...................................................................... 62 SWITCHES...............................................................................128 CONTROL LEVERS AND PEDALS..............................................................133 SUN ROOF...............................................................................136 WINDSHIELD.............................................................................136 EMERGENCY ESCAPE HAMMER................................................................142 DOOR LOCK..............................................................................142 CAP WITH LOCK..........................................................................143 DRINK BOX..............................................................................145 MAGAZINE BOX...........................................................................145 ASHTRAY................................................................................145 AIR CONDITIONER CONTROLS...............................................................146 RADIO..................................................................................159 AUXILIARY ELECTRIC POWER...............................................................164 FUSE...................................................................................165 FUSIBLE LINK...........................................................................166 CONTROLLER.............................................................................166 TOOL BOX...............................................................................166 GREASE PUMP HOLDER.....................................................................166 FIRE EXTINGUISHER......................................................................167 BATTERY DISCONNECT SWITCH..............................................................168 MACHINE OPERATIONS AND CONTROLS............................................................169 BEFORE STARTING ENGINE.................................................................169 STARTING ENGINE........................................................................190 AFTER STARTING ENGINE..................................................................193 STOPPING THE ENGINE....................................................................204 MACHINE OPERATION......................................................................205 STEERING THE MACHINE...................................................................209 SWINGING...............................................................................211 WORK EQUIPMENT CONTROLS AND OPERATIONS.................................................212 WORKING MODE...........................................................................214 PROHIBITED OPERATIONS..................................................................216 GENERAL OPERATION INFORMATION..........................................................219 TRAVELING ON SLOPES....................................................................221 ESCAPE FROM MUD........................................................................223 RECOMMENDED APPLICATIONS...............................................................224 BUCKET REPLACEMENT AND INVERSION.......................................................226 PARKING MACHINE........................................................................230 MACHINE INSPECTION AFTER DAILY WORK....................................................231 LOCKING................................................................................232 TRANSPORTATION.............................................................................233 TRANSPORTATION PROCEDURE...............................................................233 LOADING AND UNLOADING WITH TRAILER.....................................................234 LIFTING MACHINE........................................................................243 COLD WEATHER OPERATION.....................................................................246 COLD WEATHER OPERATION INFORMATION.....................................................246 AFTER DAILY WORK COMPLETION............................................................248 AFTER COLD WEATHER SEASON..............................................................248 LONG TERM STORAGE..........................................................................249 BEFORE STORAGE.........................................................................249 DURING STORAGE.........................................................................249 AFTER STORAGE..........................................................................250 STARTING MACHINE AFTER LONG-TERM STORAGE...............................................250 TROUBLES AND ACTIONS.......................................................................251 RUNNING OUT OF FUEL....................................................................251 PHENOMENA THAT ARE NOT FAILURES........................................................251 TOWING THE MACHINE.....................................................................252 LIGHTWEIGHT TOWING HOLE................................................................253 SEVERE JOB CONDITION...................................................................253 DISCHARGED BATTERY.....................................................................254 OTHER TROUBLE..........................................................................258 MAINTENANCE....................................................................................264 MAINTENANCE INFORMATION....................................................................265 OUTLINE OF SERVICE.........................................................................267 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................267 ELECTRIC SYSTEM MAINTENANCE............................................................270 WEAR PARTS.................................................................................271 WEAR PARTS LIST........................................................................272 RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................273 RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....275 TIGHTENING TORQUE SPECIFICATIONS...........................................................276 TIGHTENING TORQUE LIST.................................................................276 SAFETY CRITICAL PARTS......................................................................277 SAFETY CRITICAL PARTS LIST.............................................................278 MAINTENANCE SCHEDULE.......................................................................280 MAINTENANCE SCHEDULE CHART.............................................................280 MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER.............................................282 MAINTENANCE PROCEDURE......................................................................283 INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS).........................283 INITIAL 500 HOURS MAINTENANCE (ONLY AFTER THE FIRST 500 HOURS).........................283 WHEN REQUIRED..........................................................................284 CHECK BEFORE STARTING..................................................................311 EVERY 100 HOURS MAINTENANCE............................................................312 EVERY 250 HOURS MAINTENANCE............................................................313 EVERY 500 HOURS MAINTENANCE............................................................316 EVERY 1000 HOURS MAINTENANCE...........................................................330 EVERY 2000 HOURS MAINTENANCE...........................................................340 EVERY 4000 HOURS MAINTENANCE...........................................................347 EVERY 5000 HOURS MAINTENANCE...........................................................351 EVERY 8000 HOURS MAINTENANCE...........................................................352 SPECIFICATIONS.................................................................................354 SPECIFICATIONS.............................................................................355 ATTACHMENTS AND OPTIONS........................................................................359 GENERAL PRECAUTIONS FOR SAFETY.............................................................359 PRECAUTIONS WHEN SELECTING.............................................................359 READ THE INSTRUCTION MANUAL THOROUGHLY.................................................359 PRECAUTIONS WHEN REMOVING OR INSTALLING................................................359 PRECAUTIONS WHEN USING.................................................................359 BUCKET WITH HOOK...........................................................................360 HOOK CONDITION.........................................................................360 PROHIBITED OPERATIONS..................................................................360 MACHINE READY FOR ATTACHMENT...............................................................361 LOCATIONS..............................................................................361 HYDRAULIC CIRCUIT......................................................................365 ATTACHMENT REMOVAL AND INSTALLATION....................................................372 ATTACHMENT OPERATIONS..................................................................376 LONG TERM STORAGE......................................................................379 SPECIFICATIONS.........................................................................379 ATTACHMENT GUIDE...........................................................................380 ATTACHMENT COMBINATIONS................................................................380 TRACK SHOES SELECTION..................................................................383 BUCKET TEETH SELECTION.................................................................384 HANDLING OF RUBBER PAD SHOE AND ROAD LINER.............................................385 TRAPEZOIDAL BUCKET.....................................................................386 HANDLING EXTENSION ARM.................................................................389 HANDLING CLAMSHELL BUCKET..............................................................390 RECOMMENDED ATTACHMENT OPERATIONS..........................................................391 HYDRAULIC BREAKER......................................................................391 HANDLING MACHINES EQUIPPED WITH KOMTRAX....................................................395 BASIC PRECAUTIONS......................................................................395 INDEX..........................................................................................396
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