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Komatsu Hydraulic Excavator PC27MR-x1, PC30MR-x1, PC35MR-x1 Operator & Maintenance Manual SN 10001, 10001, 1001 and up – PDF DOWNLOAD
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Komatsu Hydraulic Excavator PC27MR-x1, PC30MR-x1, PC35MR-x1 Operator & Maintenance Manual
Book Code :SEAM035305T
SERIAL NUMBERS :
- PC27MRx-10001 and up
- PC30MRx-10001 and up
- PC35MRx-1001 and up
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Description
Komatsu Hydraulic Excavator PC27MR-x1, PC30MR-x1, PC35MR-x1 Operator & Maintenance Manual
FILE DETAILS:
Komatsu Hydraulic Excavator PC27MR-x1, PC30MR-x1, PC35MR-x1 Operator & Maintenance Manual
Size: 6.38 MB
Fomat: PDF
Language: English
Brand: Komatsu
Type of machine: Hydraulic Excavator
Type of document: Operator & Maintenance Manual
Model: PC27MR-x1 PC35MR-x1
Serial: 10001 1001 and up
Number of Page: 242
KOMATSU HYDRAULIC EXCAVATOR PC27MR-X1, PC30MR-X1, PC35MR-X1 OPERATOR & MAINTENANCE MANUAL SN 10001, 10001, 1001 AND UP – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Komatsu Hydraulic Excavator PC27MR-x1, PC30MR-x1, PC35MR-x1 Operator & Maintenance Manual
FOREWORD:
This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance. Most accidents are caused by the failure to follow fundamental safety rules forthe operation and maintenance of machines. Accidents can be prevented by knowing beforehand conditions that may cause hazard when performing operation and maintenance.
TABLE OF CONTENTS:
Komatsu Hydraulic Excavator PC27MR-x1, PC30MR-x1, PC35MR-x1 Operator & Maintenance Manual
COVER........................................................................... 1 FOREWORD........................................................................ 2 FOREWORD.................................................................... 3 SAFETY INFORMATION.......................................................... 6 INTRODUCTION................................................................ 8 DIRCTIONS OF MACHINE.................................................... 8 PRODUCT INFORMATION......................................................... 9 MACHINE SERIAL NUMBER PLATE AND ITS LOCATION............................ 9 ENGINE SERIAL NUMBER PLATE AND ITS LOCATION............................. 9 EMISSION CONTROL INFORMATION LABEL AND ITS LOCATION..................... 10 SERVICE METER LOCATION.................................................. 10 YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR............................. 11 CONTENTS........................................................................ 12 SAFETY.......................................................................... 15 SAFETY INFORMATION.......................................................... 16 SAFETY LABELS............................................................... 18 LOCATION OF SAFETY LABELS............................................... 18 SAFETY LABELS........................................................... 19 SAFETY INFORMATION.......................................................... 24 SAFTY RULES............................................................. 24 IF ABNORMALITIES ARE FOUND.............................................. 24 WORKING WEAR AND PERSONAL PROTECTIVE LTEMS.............................. 24 FIRE EXTINGUISHER AND FIRST AID KIT..................................... 24 SAFETY EQUIPMENT........................................................ 25 KEEP MACHINE CLEAN...................................................... 25 KEEP OPERATOR'S COMPARTMENT CLEAN....................................... 25 LEAVING OPERATOR'S SEAT WITH LOCK....................................... 25 HANDRAILS AND STEPS..................................................... 26 MOUNTING AND DISMOUNTING................................................ 26 NO PERSONS ON ATTACHMENTS............................................... 26 BURN PREVENTION ........................................................ 27 FIRE PREVENTION AND EXPLOSION PREVENTION................................ 27 ACTION IF FIRE OCCURS................................................... 28 WINDSHIELD WASHER FLUID................................................. 28 FALLING OBJECTS, FLYING OBJECTS AND INTRUDING OBJECTS PREVENTION........ 28 ATTACHMENT INSTALLATION................................................. 29 ATTACHMENT COMBINATIONS................................................. 29 CAB WINDOW GLASSES...................................................... 29 UNAUTHORIZED MODIFICATIONS.............................................. 29 SAFETY AT JOBSITE....................................................... 29 WORKING ON LOOSE GROUND................................................. 29 DISTANCE TO HIGH VOLTAGE CABLES......................................... 30 ENSURE GOOD VISIBILITY.................................................. 30 VENTILATION FOR ENCLOSED ARES........................................... 31 SIGNALMAN'S SIGNAL AND SIGNS............................................ 31 EMERGENCY EXIT FROM OPERATOR'S CAB...................................... 31 ASBESTOS DUST HAZARD PREVENTION......................................... 31 SAFETY MACHINE OPREATION.................................................... 32 STARTING ENGINE......................................................... 32 CHECKS BEFORE STARTING ENGINE....................................... 32 SAFETY RULES FOR STARTING ENGINE.................................... 32 STARTING ENGINE IN CILD WEATHER..................................... 33 OPERATION............................................................... 34 CHECKS BEFORE OPERATION............................................. 34 SAFETY RULES FOR CHANGING MACHINE DIRECTIONS........................ 34 SAFETY RULES FOR TRAVELING.......................................... 35 TRAVELING ON SLOPES................................................. 36 OPERATIONS ON SLOPES................................................ 37 PROHIBITED OPERATIONS............................................... 37 OPERATIONS ON SNOW.................................................. 38 PARKING MACHINE..................................................... 39 TRANSPORTATION.......................................................... 40 LOADING AND UNLOADING............................................... 40 SHIPPING THE MACHINE................................................ 40 BATTERY................................................................. 41 BATTERY HAZARD PREVENTION........................................... 41 STARTING ENGINE WITH BOOSTER CABLES................................. 42 TOWINE.................................................................. 43 SAFETY RULES FOR TOWING............................................. 43 LIFTING OBJECTS WITH BUCKET............................................. 44 SAFETY RULES FOR LIFTING OBJECTS.................................... 44 SAFETY MACHINE INFORMATION.................................................. 45 WARNING TAG............................................................. 45 KEEP WORK PLACE CLEAN AN TIDY........................................... 45 APPOINT LEADER WHEN WORKING WITH OTHERS................................. 45 STOP ENGINE BEFORE CARRYING OUT MAINTENANCE............................. 46 TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING...................... 47 PROPER TOOLS............................................................ 47 ACCUMULATOR............................................................. 48 PERSONNEL............................................................... 48 ATTACHMENTS............................................................. 48 WORK UNDER TE MACHINE................................................... 48 NOISE................................................................... 48 WHEN USING HARMMER...................................................... 49 WELDING WORKS........................................................... 49 REMOVING BATTERY TERMINALS.............................................. 49 SAFETY FIRST WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION.... 49 DO NOT DISASSEMBLE RECOIL SPRINGS....................................... 49 SAFETY RULES FOR HIGH-PRSSURE OIL....................................... 50 SAFETY HANDLING HIGH-PRESSURE HOSES..................................... 50 WASTE MATERIALS......................................................... 50 AIR CONDITIONER MAINTENANCE............................................. 51 COMPRESSED AIR.......................................................... 51 PERIODIC REPLACEMENT OF SAFETY CIRTICAL PARTS........................... 51 OPERATION....................................................................... 52 MACHINE VIEW ILLUSTRATIONS.................................................. 53 OVERALL MACHINE VIEW.................................................... 53 CONTROLS AND GAUGES..................................................... 54 DETAILED CONTROLS AND GAUGES................................................ 55 MONITORING SYSTEM....................................................... 55 SWITCHES................................................................ 61 CONTROL LEVERS AND PEDALS............................................... 64 WINSHIELD............................................................... 69 SLIDING DOOR............................................................ 73 REAR WINDOW............................................................. 74 EMERGENCY ESCAPE HAMMER................................................. 75 COVER WITH LOCK......................................................... 76 ENGINE HOOD............................................................. 77 FUSE.................................................................... 78 BLOCK FUSE.............................................................. 78 OPERATION MANUAL STORAGE ............................................... 79 TOOL BOX................................................................ 79 GRASE GUN HOLDER........................................................ 79 MACHINE OPERATIONS AND COTROLS.............................................. 80 BEFORE STARTING ENGINE.................................................. 80 STARTING ENGINE......................................................... 92 AFTER STARTING ENGINE................................................... 95 STOPPING THE ENGINE..................................................... 98 CHECK AFTER SHUT OFF ENGINE............................................. 98 MACHINE OPERATION....................................................... 99 STEERING THE MACHINE....................................................103 SWINGING................................................................105 WORK EQUIPMENT CONTROLS AND OPERATIONS..................................106 PROHIBITED OPERATIONS ..................................................108 GENERAL OPERATION INFORMATION...........................................111 TRAVELING ON SLOPES.....................................................112 ESCAPE FROM MUD.........................................................114 WORK POSSIBLE USING COMPACT HYDRAULIC EXCAVATOR.........................115 BUCKET REPLACEMENT......................................................117 PARKING MACHINE.........................................................118 MACHINE INSPECTION AFTER DAILY WORK.....................................119 LOCKING.................................................................120 RUBBER SHOES AND ROAD LINERS............................................121 TRANSPORTATION..............................................................126 TRANSPOTRATION PROCEDURE................................................126 LOADING AND UNLOADING WITH TRAILERS.....................................126 LIFTING MACHINE.........................................................131 COLD WEATHER OPERATION......................................................133 COLD WEATHER OPERATION INFORMATION......................................133 CAB HEATER COLD WEATHER.................................................134 AFTER DAILY WORK COMPLETION.............................................135 AFTER COLD WEATHER SEASON...............................................135 LONG TERM STORAGE...........................................................136 BEFORE STORAGE..........................................................136 DURING STORAGE..........................................................137 AFTER STORAGE...........................................................137 STARTING MACHINE AFTER LONG-TERM STORAGE................................137 TROUBLES AND ACTIONS........................................................138 RUNNING OUT OF FUEL.....................................................138 PHENOMENA THAT ARE NOT FAILURES.........................................138 TOWING THE MACHINE......................................................139 SEVERE JOB CONDITION ...................................................139 DISCHARGED BATTERY......................................................140 OTHER TROUBLE...........................................................144 MAINTENANCE.....................................................................148 MAINTENANCE INFORMATION.....................................................149 LUBRICANTS, COOLANT AND FILTERS.............................................151 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC..................151 ELECTRIC SYSTEM MAINTENANCE.............................................154 WEAR PARTS..................................................................155 WEAR PARTS LIST.........................................................155 LUBRCANTS, FUEL AND COOLANT SPECIFICATIONS..................................156 PROPER SELECTION........................................................156 TIGHTENING TORQUE SPECIFICATIONS............................................160 TIGHTENING TORQUE LIST..................................................160 SAFETY CRITICAL PARTS.......................................................161 SAFETY CRITICAL PARTS LIST..............................................161 MAINTENANCE SCHEDULE........................................................162 MAINTENANCE SCHEDULE CHART..............................................162 MAINTENANCE INTERVAL FOR HYDRAURIC BREAKER..............................163 MAINTENANCE PROCEDURE.......................................................164 INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS) .........164 REPLACE ENGINE OIL FILTER CARTRIDGE.................................164 REPLACE FUEL FILTER ELEMENT.........................................164 CHECK ENGINE VALVE CLEARANCE, ADJUST................................164 WHEN REQUIPED...........................................................165 CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT........................165 CLEAN INSIDE OF COOLING SYSTEM......................................168 CHECK BATTERY ELECTROLYTE LEVEL.....................................171 CLEAN FUEL FILTER ELEMENT...........................................174 CHECK AND TIGHTEN TRACK SHOE BOLTS..................................175 CHECK AND ADJUST TRACK TENSION .....................................176 CHECK, RUBBER SHOES OR ROAD LINERS..................................178 CHECK AND ADJUST RUBBER SHOE TENSION ...............................180 REPLACE RUBBER SHOES................................................182 REPLACE ROAD LINERS.................................................185 REPLACE BUCKET TEETH................................................186 CHECK, CLEAN AND LUBRICATE CAB SLIDE DOOR RAIL AND ROLLER...........189 DRAIN WATER AND SEDIMENT FROM FUEL TANK.............................190 BLEEDING AIR........................................................190 CHECK BEFORE STARTING...................................................191 EVERY 100 HOURS MAINTENANCE.............................................192 LUBRICATING.........................................................192 EVERY 250 HOURS MANTENANCE..............................................194 REPLACE ENGINE OIL IN ENINE OIL PAN.................................194 CHECK OIL LEVEL IN FINAL DRIVE CASES, ADD OIL.......................195 REPLACE HYDRAULIC FILTER ELEMENT....................................196 CHECK AND ADJUST COOLING FAN BELT TENSION...........................198 EVERY 500 HOURS MANTENANCE..............................................199 LUBRICATION.........................................................199 REPLACE ENGINE OIL FILTER CARTRIDGE.................................200 REPLACE FUEL FILTER ELEMENT.........................................201 CLEAN AND INSPECT RADIATOR FINS AND OIL COOLER FINS.................202 REPLACE FUEL FEED PUMP PRE-FILTER...................................203 EVERY 1000 HOURS MANTENANCE.............................................204 CHANGE OIL IN FINAL DRIVE CASE......................................204 EVERY 2000 HOURS MANTENANCE.............................................205 CHANGE OIL IN HYDRAURIC TANK, CLEAN STRAINER........................205 CHECK ALTERNATOR, STARTING MOTOR....................................207 CHECK ENGINE VALVE CLEARANCES,ADJUST................................207 SPECIFICATIONS..................................................................208 SPECIFICATIONS..............................................................209 ATTACHMENTS, OPTIONS............................................................211 ATTACHMENTS AND OPTIONS-GENERAL INFORMATION.................................212 SAFETY FIRST............................................................212 ATTACHMENT INSTALLATION.................................................213 BUCKET WITH HOOK............................................................214 HOOK CONDITION..........................................................214 PROHIBITED OPERATIONS...................................................214 AIR CONDITIONER.............................................................215 CONTROL PANEL AND COMPONENTS............................................215 AIR CONDITIONER CONTROLS................................................217 AIR CONDITIONER MAINTENANCE.............................................218 RADIO.......................................................................221 CONTROL PANEL...........................................................221 CONTROLS OF RADIO.......................................................224 CARE FOR RADIO..........................................................225 WINDSHIELD WASHER...........................................................226 WINDSHIELD WASHER OPERATION.............................................226 CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID..............................226 MACHINE READY FOR ATTACHMENT................................................227 LOCATIONS...............................................................227 HYDRAULIC CIRCUIT.......................................................229 ATTACHMENT OPERATONS....................................................231 LONG TERM STORAGE ......................................................232 SPECIRCATIONS...........................................................232 CHANGING MACHINE CONTROL PATTERN (IF PATTERN CHANGE VALVE EQUIPPED).........233 CONTROL PATTREN CHANGE PROCEDURE........................................233 MACHINE CONTROL PATTERNS................................................234 ATTACHMENT GUIDE............................................................235 ATTACHMENT COMBINATIONS.................................................236 HYDRAULIC BREAKER.......................................................237 INDEX...........................................................................240
PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
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