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Komatsu Hydraulic Excavator PC290LC-10 Operation & Maintenance Manual SN 15001 and up – PDF DOWNLOAD
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Komatsu Hydraulic Excavator PC290LC-10 Operation & Maintenance Manual
Book Code : TEN00523-02
SERIAL NUMBERS 15001 and up
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Description
Komatsu Hydraulic Excavator PC290LC-10 Operation & Maintenance Manual
FILE DETAILS:
Komatsu Hydraulic Excavator PC290LC-10 Operation & Maintenance Manual
Size: 13.2 MB
Format: PDF
Language: English
Number of Pages: 437 Pages
Brand: Komatsu
Type of machine: Hydraulic Excavator
Type of document: Operation & Maintenance Manual
Model: PC290LC-10
Serial: 15001 and up
KOMATSU HYDRAULIC EXCAVATOR PC290LC-10 OPERATION & MAINTENANCE MANUAL SN 15001 AND UP – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Komatsu Hydraulic Excavator PC290LC-10 Operation & Maintenance Manual
BEFORE READING THIS MANUAL:
This manual gives details of the operation and methods of inspection and maintenance for this machine that must be obeyed in order to use the machine safely. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Read, understand and follow all precautions and warnings in this manual and on the machine before performing operation and maintenance. Failure to do so may result in serious injury or death.
- Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used. Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions. If you carry out any operation, inspection, or maintenance under conditions that are not described in this manual, understand that it is your responsibility to take the necessary precautions to ensure safety. In no event should you or others engage in the prohibited uses or actions described in this manual.
- Improper operation and maintenance of the machine can be hazardous and could result in serious injury or death. If you sell the machine, be sure to give this manual to the new owner together with the machine. Always keep this Operation and Maintenance Manual in the location shown on the right so that all relevant personnel can read it at any time. Storage location for the Operation and Maintenance Manual: Pocket (1) at rear of operator’s seat If this manual is lost or damaged, contact your distributor immediately to arrange for its replacement.
- For details regarding the machine serial No. you will need to provide your Komatsu distributor, see “TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR (PAGE 1-7)”. This manual uses the international units (SI) for units of measurement. For reference, units that have been used in the past are given in ( ). The explanations, values, and illustrations in this manual have been prepared based on the latest information available as of the date of its publication.
- Continuing improvements in the design of this machine may lead to additional changes that are not reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information concerning your machine or with questions regarding information contained in this manual.
- The numbers in circles in the illustrations correspond to the numbers in ( ) in the text. (For example:1 → (1)) Komatsu delivers machines that comply with all applicable regulations and standards of the country to which it has been shipped. If this machine has been purchased in another country, it may lack certain safety devices and specifications that are necessary for use in your country. If there is any question about whether your product complies with the applicable standards and regulations of your country, consult Komatsu or your Komatsu distributor before operating the machine.
TABLE OF CONTENTS:
Komatsu Hydraulic Excavator PC290LC-10 Operation & Maintenance Manual
COVER.................................................................................. 1 FOREWORD .............................................................................. 2 BEFORE READING THIS MANUAL ........................................................ 3 SAFETY INFORMATION ................................................................ 4 INTRODUCTION ...................................................................... 5 USE OF MACHINE ................................................................ 5 DIRECTIONS OF MACHINE ......................................................... 5 VISIBILITY FROM OPERATOR’S SEAT ............................................... 5 PRODUCT INFORMATION ............................................................... 6 PRODUCT IDENTIFICATION NUMBER (PIN)／MACHINE SERIAL NO. PLATE .................. 6 EPA REGULATIONS, ENGINE NUMBER PLATE .......................................... 6 SERVICE METER LOCATION ........................................................ 7 YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR ................................... 7 CONTENTS .......................................................................... 8 SAFETY ................................................................................ 12 SAFETY ............................................................................ 13 SAFETY LABELS ..................................................................... 15 LOCATION OF SAFETY LABELS ..................................................... 16 SAFETY LABELS ................................................................. 17 GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE ........................... 25 PRECAUTIONS BEFORE STARTING OPERATION ......................................... 25 PREPARATIONS FOR SAFE OPERATION ............................................... 26 FIRE PREVENTION ............................................................... 28 PRECAUTIONS WHEN GETTING ON OR OFF MACHINE .................................... 30 DO NOT GET CAUGHT IN WORK EQUIPMENT ........................................... 31 PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES .................................. 32 PROTECTION AGAINST FALLING, FLYING, OR INTRUDING OBJECTS ...................... 33 UNAUTHORIZED MODIFICATION ..................................................... 33 PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS ................................ 34 PRECAUTIONS RELATED TO CAB GLASS .............................................. 34 PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING ............................... 34 PRECAUTIONS FOR OPERATION ......................................................... 35 PRECAUTIONS FOR JOBSITE ....................................................... 35 STARTING ENGINE ............................................................... 38 OPERATION ..................................................................... 41 TRANSPORTATION ................................................................ 48 TOWING ........................................................................ 49 SAFETY RULES FOR LIFTING OPERATIONS ........................................... 50 PRECAUTIONS FOR MAINTENANCE ....................................................... 51 PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE ........................ 51 PRECAUTIONS FOR INSPECTION AND MAINTENANCE .................................... 55 OPERATION ............................................................................. 62 GENERAL VIEW ...................................................................... 63 GENERAL VIEW OF MACHINE ....................................................... 63 GENERAL VIEW OF CAB ........................................................... 65 GENERAL VIEW OF CONTROLS AND GAUGES ........................................... 66 EXPLANATION OF COMPONENTS ......................................................... 68 MACHINE MONITOR ............................................................... 68 SWITCHES ......................................................................140 CONTROL LEVERS AND PEDALS .....................................................149 OPENING AND CLOSING CEILING WINDOW ............................................152 OPENING AND CLOSING CAB FRONT WINDOW ..........................................154 EMERGENCY ESCAPE HAMMER .......................................................159 DOOR LOCK .....................................................................160 CAB DOOR HINGE ................................................................161 OPENING AND CLOSING ENGINE HOOD ...............................................162 CAPS AND COVERS WITH LOCK .....................................................167 DRINK BOX .....................................................................170 MAGAZINE BOX ..................................................................170 CUP HOLDER ....................................................................170 ASHTRAY .......................................................................171 HANDLING AIR CONDITIONER ......................................................172 HANDLING RADIO ................................................................184 AUXILIARY ELECTRIC POWER ......................................................189 FUSE ..........................................................................190 FUSIBLE LINK ..................................................................191 TOOL BOX ......................................................................191 GREASE PUMP HOLDER ............................................................191 FIRE EXTINGUISHER .............................................................191 BATTERY DISCONNECT SWITCH .....................................................192 SYSTEM OPERATING LAMP .........................................................193 HANDLING Komatsu Diesel Particulate Filter (KDPF) .............................194 HANDLING Komatsu Closed Crankcase Ventilation (KCCV) ..........................204 HANDLING MACHINES EQUIPPED WITH KOMTRAX .......................................205 MACHINE OPERATIONS AND CONTROLS ...................................................207 CHECKS AND ADJUSTMENT BEFORE STARTING ENGINE ..................................207 STARTING ENGINE ...............................................................228 OPERATIONS AND CHECKS AFTER STARTING ENGINE ...................................231 STOPPING ENGINE ...............................................................243 MACHINE OPERATION .............................................................244 STEERING MACHINE ..............................................................248 SWINGING MACHINE ..............................................................250 WORK EQUIPMENT CONTROLS AND OPERATIONS ........................................251 WORKING MODE ..................................................................253 PROHIBITED OPERATIONS .........................................................256 RULES FOR OPERATION ...........................................................259 TRAVELING ON SLOPES ...........................................................261 ESCAPE FROM MUD ...............................................................263 RECOMMENDED APPLICATIONS ......................................................264 REPLACING AND INVERTING BUCKET ................................................266 WHEN PARKING MACHINE ..........................................................269 AFTER DAILY WORK COMPLETION ...................................................270 LOCKING .......................................................................271 TRANSPORTATION ....................................................................272 TRANSPORTATION PROCEDURE ......................................................272 LOADING AND UNLOADING WITH TRAILER ............................................273 LIFTING MACHINE ...............................................................284 COLD WEATHER OPERATION ............................................................288 COLD WEATHER OPERATION INFORMATION ............................................288 AFTER DAILY WORK COMPLETION ...................................................290 AFTER COLD WEATHER SEASON .....................................................290 LONG-TERM STORAGE .................................................................291 BEFORE STORAGE ................................................................291 DURING STORAGE ................................................................291 AFTER STORAGE .................................................................292 STARTING MACHINE AFTER LONG-TERM STORAGE ......................................292 TROUBLES AND ACTIONS ..............................................................293 RUNNING OUT OF FUEL ...........................................................293 PHENOMENA THAT ARE NOT FAILURES ...............................................293 TOWING MACHINE ................................................................294 LIGHTWEIGHT TOWING HOLE .......................................................295 SEVERE JOB CONDITION ..........................................................295 DISCHARGED BATTERY ............................................................296 OTHER TROUBLE .................................................................300 MAINTENANCE ...........................................................................306 RULES FOR MAINTENANCE .............................................................307 SERVICE METER READING .........................................................307 KOMATSU GENUINE REPLACEMENT PARTS .............................................307 KOMATSU GENUINE LUBRICANTS ....................................................307 ALWAYS USE CLEAN WASHER FLUID .................................................307 FRESH AND CLEAN LUBRICANTS ....................................................307 CHECK DRAINED OIL AND USED FILTER .............................................307 CAUTION FOR REFILLING OIL OR FUEL .............................................307 WELDING INSTRUCTIONS ..........................................................307 DO NOT DROP THINGS INSIDE MACHINE .............................................307 DUSTY JOBSITES ................................................................307 AVOID MIXING OIL ..............................................................308 LOCKING INSPECTION COVERS .....................................................308 BLEEDING AIR FROM HYDRAULIC CIRCUIT ...........................................308 PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES ...................................308 CHECKS AFTER INSPECTION AND MAINTENANCE .......................................308 FUEL AND LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE ..........................308 CLOSE ENGINE HOOD SECURELY ....................................................308 OUTLINE OF SERVICE ................................................................309 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC ........................309 HANDLING ELECTRICAL COMPONENTS ................................................313 STANDARD TIGHTENING TORQUE FOR BOLTS AND NUTS .....................................314 TIGHTENING TORQUE LIST ........................................................314 MAINTENANCE SCHEDULE ..............................................................316 MAINTENANCE SCHEDULE TABLE ....................................................316 MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER ....................................318 MAINTENANCE PROCEDURE .............................................................319 INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS) ................319 WHEN REQUIRED .................................................................320 CHECKS BEFORE STARTING ........................................................349 EVERY 100 HOURS MAINTENANCE ...................................................350 EVERY 250 HOURS MAINTENANCE ...................................................351 EVERY 500 HOURS MAINTENANCE ...................................................355 EVERY 1000 HOURS MAINTENANCE ..................................................367 EVERY 2000 HOURS MAINTENANCE ..................................................373 EVERY 4000 HOURS MAINTENANCE ..................................................382 EVERY 4500 HOURS MAINTENANCE ..................................................386 EVERY 5000 HOURS MAINTENANCE ..................................................387 EVERY 8000 HOURS MAINTENANCE ..................................................388 SPECIFICATIONS ........................................................................390 SPECIFICATIONS ....................................................................391 ATTACHMENTS AND OPTIONS ...............................................................394 GENERAL PRECAUTIONS FOR SAFETY ....................................................395 PRECAUTIONS WHEN SELECTING ....................................................395 READ THE OPERATION AND MAINTENANCE MANUAL THOROUGHLY ..........................395 PRECAUTIONS WHEN REMOVING OR INSTALLING .......................................395 PRECAUTIONS WHEN USING ........................................................396 BUCKET WITH HOOK ..................................................................397 HOOK CONDITION ................................................................397 PROHIBITED OPERATIONS .........................................................397 MACHINE READY FOR INSTALLATION OF ATTACHMENT ......................................398 EXPLANATION OF COMPONENTS .....................................................398 HYDRAULIC CIRCUIT .............................................................401 REMOVAL AND INSTALLATION OF ATTACHMENT ........................................408 ATTACHMENT OPERATIONS .........................................................412 LONG-TERM STORAGE .............................................................415 SPECIFICATIONS ................................................................415 ATTACHMENTS AND OPTIONS ...........................................................416 ATTACHMENT COMBINATIONS .......................................................416 TRACK SHOES SELECTION .........................................................417 BUCKET TEETH SELECTION ........................................................418 RECOMMENDED ATTACHMENT OPERATIONS .................................................419 HYDRAULIC BREAKER .............................................................419 REPLACEMENT PARTS .....................................................................424 SAFETY CRITICAL PARTS .............................................................425 SAFETY CRITICAL PARTS LIST ....................................................425 CONSUMABLE PARTS ..................................................................426 CONSUMABLE PARTS LIST .........................................................426 RECOMMENDED FUEL, COOLANT, AND LUBRICANT ..........................................427 LUBRICATION CHART .............................................................428 FUEL, COOLANT, AND LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE ................429 RECOMMENDED BRANDS AND QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL ....431 INDEX .................................................................................432
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
2 reviews for Komatsu Hydraulic Excavator PC290LC-10 Operation & Maintenance Manual SN 15001 and up – PDF DOWNLOAD
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Zaiden Murphy –
ease of use
Eliseo Dax –
Too old for all these computer stuff. They should simply send the paper manual