Komatsu HYDRAULIC EXCAVATOR PC5500E-6 Shop Manual – PDF DOWNLOAD

Description

Komatsu HYDRAULIC EXCAVATOR PC5500E-6 Shop Manual – PDF DOWNLOAD

FILE DETAILS:

Komatsu HYDRAULIC EXCAVATOR PC5500E-6 Shop Manual – PDF DOWNLOAD

Language : English
Pages :1711
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Komatsu HYDRAULIC EXCAVATOR PC5500E-6 Shop Manual – PDF DOWNLOAD

Serial Number 15016 and up

SAFETY INFORMATION
To enable you to use this machine safely, and to prevent injury to operators, service personnel or bystanders, the
precautions and warnings included in this manual and the safety signs attached to the machine must always be
followed.
To identify important safety messages in the manual and on the machine labels, the following signal
words are used.
The “Safety Alert Symbol” identifies important safety messages on machines, in manuals, and elsewhere. When
you see this symbol, be alert to the risk of personal injury or death. Follow the instructions in the safety message.

TABLE OF CONTENTS:

Komatsu HYDRAULIC EXCAVATOR PC5500E-6 Shop Manual – PDF DOWNLOAD

Serial Number 15016 and up

COVER 1
00 Foreword 5
Introduction 6
Safety Instructions 11
01 Specifications 61
Specifications PC5500 62
10 Structure, Function 70
I INTRODUCTION 73
II SAFETY 11
III SPECIFICATIONS 80
1 MAIN ASSEMBLY GROUPS 91
11 General layout 105
12 Superstructure 107
13 Power House 109
14 Hydraulic Oil Reservoir 111
15 Hydraulic Oil Cooler 113
16 Fuel tank (Fuel reservoir) 115
17 Counter weight 117
18 Cab support 119
19 Operators cab 121
110 Control blocks 123
111 Swing gears 125
112 Under carriage 127
2 DRIVE 121
21 Prime drive assembly 131
22 Engine and gearbox mount 133
23 Torque supports 136
24 Radiator fan Drive Assy 137
25 Pump distributor gearbox (PTO) 139
251 Spline shaft housing 141
252 PTO lubrication and cooling 143
253 PTO valve adjustments 145
26 Coupling 149
261 Rubber type coupling “Reich”, (replaces “Geislinger Coupling”) 149
262 Oil filled type coupling “Geisslinger” 151
27 Air cleaner 153
3 HYDRAULIC OIL RESERVOIR 137
31 Hydraulic oil reservoir 157
32 Return and leak oil filter 161
33 Breather Filter 165
34 Location of electrical components 167
4 HYDRAULIC OIL COOLING 151
41 General 171
42 Hydraulic oil cooling circuit 173
43 Back pressure valve adjustment 177
44 Fan drive 179
441 Fan pump 181
442 Pressure relieve valve 182
443 Temperature relay 184
45 Cooler fan drive adjustment 185
5 CONTROLLING 175
51 Pilot pressure supply and adjustment 189
511 Pilot control arrangement 191
512 Pilot pressure adjustment 193
513 Check of Control Pressure 195
52 Slew brakes 197
53 Travel parking brake 200
54 Check of the pilot control logic 202
541 Check sheet FSA Page 1 204
542 Check sheet BHA Page 1 217
6 COMPONENTS 223
61 Main control block and valve arrangement 227
611 FSA arrangement 229
612 BHA arrangement 233
62 Distributor manifold 237
621 Front shovel attachment FSA 237
622 Back hoe attachment BHA 239
623 SRV with throttle check valve 241
624 Anti cavitation valve (check valve) 243
63 Main control block 245
631 Load holding valve 251
632 High pressure filter 253
633 Pressure relieve valves and anti-cavitation valve 255
634 Pressure relieve valves and anti-cavitation valve 257
64 Compact valve blocks 259
65 Compact valve blocks 261
66 Auxiliary gear pumps 263
67 Hydraulic cylinder 265
68 Swing ring 267
7 MAIN HYDRAULIC PUMPS AND PUMP REGULATION 267
71 General 271
711 Pump location 273
72 Main pump operating principles 275
721 Main pump function 280
73 Main pump checks and adjustments 283
731 Peak point diesel engine test 283
732 Pressure transducer test 285
733 Cut off function 286
734 Pump regulation 288
735 Swing pump volume reduction 289
74 Electronic pump regulation 290
75 Pump Controller CR700 293
76 Multi Monitor 295
77 Multimonitor software instruction 297
771 Multimonitor main control 297
772 Service Menu screen 297
773 Monitoring (menu item 01) 298
774 Abnormality Record (menu item 02) 299
775 Default (menu item 03) 302
776 Adjustment (menu item 04) 303
777 Display Setup (menu item 05) 305
778 Table of fault messages and adjustments 306
78 Trouble shooting pump and pump regulation 315
8 OPERATING HYDRAULIC 367
SM 15046-xD-GB-4pdf 0
Contents and 00_Foreworda_15046_rev3pdf 0
PC5500-6-D_Sec_1-0_rev5pdf 0
PC5500-6-D_Sec_2-0_rev4pdf 0
PC5500-6-D_Sec_3-0_rev1pdf 0
PC5500-6-D_Sec_4-0_rev5pdf 0
PC5500-6-D_Sec_5-0_rev4pdf 0
PC5500-6-D_Sec_6-0_rev4pdf 0
PC5500-6-D_Sec_7-0_rev6pdf 0
PC5500-6-D_Sec_8-0_rev2pdf 0
PC5500-6-D_Sec_8-1_rev3pdf 0
PC5500-6-D_Sec_8-2_rev4pdf 0
PC5500-6-D_Sec_8-3_rev2pdf 539
PC5500-6-D_Sec_9-0_rev0pdf 563
PC5500-6-D_Sec_10-0_rev1pdf 581
PC5500-6-D_Sec_11-0_rev0apdf 589
PC5500-6-D_Sec_12-0_rev3pdf 595
PC5500-6-D_Sec_13_0_rev0apdf 613
PC5500-6-D_Sec_14-0_rev2pdf 629
PC5500-6-D_Sec_15-0_rev2pdf 687
Safetypdf 0
SAFETY 11
CONTENTS 12
Overview 13
NORMAL OPERATIONS 13
REGULAR MAINTENANCE 13
TROUBLESHOOTING, ADJUSTMENTS AND REPAIR 13
ADDITIONAL SAFETY PRECAUTIONS FOR ASSEMBLING, DISASSEMBLING AND TRANSPORTATION OF THE EXCAVATOR 13
GENERAL PRECAUTIONS COMMON TO OPERATION ON THE EXCAVATOR 14
PRECAUTIONS BEFORE STARTING OPERATION ON THE EXCAVATOR 14
PREPARATIONS FOR SAFE OPERATION 14
FIRE PREVENTION 16
PRECAUTIONS WHEN GETTING ON OR OFF THE MACHINE 18
BURN PREVENTION 19
PRECAUTIONS WHEN CLEANING CAB GLASS 19
PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES 20
PRECAUTIONS AT JOBSITE 21
STARTING ENGINE 27
OPERATION 28
PRECAUTION FOR MAINTENANCE 34
PRECAUTIONS FOR INSPECTION AND MAINTENANCE 40
ADDITIONAL SAFETY INFORMATION FOR TROUBLESHOOTING AND ADJUSTMENTS 46
SPECIAL SAFETY EQUIPMENT 48
81 General layout 317
82 Floating function of boom and stick only FSA 321
83 Check and Adjustments for MRV’s and SRV’s 323
831 Check and Adjustments for MRV 325
832 Check and Adjustment for SRV’s 327
833 Check and adjustment of the throttle check valves 335
84 Hydraulic for the swing circuit 337
841 Hydraulic for the swing circuit 341
842 Slew gear box L & S 345
843 Slew parking brake 349
844 Slew service brake valve 353
845 Checks and adjustment of the slew pressure valve 358
85 Travel circuit 361
851 Rotary joint 363
852 Travel motor A2FMt 365
853 Travel gear 367
854 Travel parking brake 369
855 Travel control function 371
856 Check and Adjustment SRV travel system 374
9 TRACK TENSION SYSTEM 543
91 General layout 377
92 Track tensioning function 379
921 Cushioning 381
922 Pressure Increasing valve PIV 383
93 Track tensioning adjustment 387
931 Track tensioning function check 389
10 ACCESS LADDER HYDRAULICALLY OPERATED 561
101 Access ladder 393
102 Access ladder functional description 395
11 CABLE DRUM 569
1101 Functional description 401
12 HINTS FOR READING THE HYDRAULIC CIRCUIT DIAGRAM 583
121 General 407
122 Symbolic 409
1221 Lines, unions 410
1222 Components, valves 412
1223 Sensors 412
1224 Valves, valve components 413
1225 Pump, motor, cylinder 417
13 HINTS FOR READING THE ELECTRIC CIRCUIT DIAGRAM 600
131 Designation of electrical components 424
132 Electric symbols 425
133 Symbols 427
1331 Drawing concept 429
1332 Reading of the circuit diagram 435
14 ELECTRONIC CONTROL SYSTEM ECS 617
141 General Function 441
15 AUTOMATIC LUBRICATION SYSTEM 675
151 General Function 445
152 Function of a lubrication cycle 447
153 Lubrication pump drive 455
154 Lubrication pump 457
1541 Adjustments lubricating pump speed 459
1542 Adjustments lubricating pump pressure 461
155 Lubricant Injector (metering valve) 463
1551 Connection of one or more injectors 465
1552 Function lubrication injector (metering valve) 467
156 End line pressure switch 471
157 Lubricant in line filter 473
158 Lubricant level sensor 475
1581 Capacitive digital type for machines with ETM 475
1582 Capacitive analog type for machines with PLC 477
159 Lubrication system function and controlling 479
1591 Central Lubrication System (CLS) function and controlling with ETM system (PC 3000) 481
1592 Swing ring lubrication system (SLS) function and controlling with ETM system (PC3000) 485
1510 Adjustment of the lubrication system with ETM 492
1511 Trouble shooting lubricating system 493
15111 Lubrication pump cylinder does not move 494
15112 Lubricant pressure built up very slowly or not at all 496
15113 Insufficient lubricant supply to one or more attachment bearings 496
15114 Insufficient lubricant at the swing ring gear 498
40 Troubleshooting 743
Table of Contents 0
Introduction 0
Safety Notes 0
Description of this Troubleshooting Manual 0
General Precautions 0
Electrical Parts 0
Componant Locations 0
Engine Electrical Parts 0
Electrical Parts On PTO, etc 0
Electrical Parts on Pilot Control Frame 0
Electrical Parts on Main Hydraulic Reservoir 0
Electrical Parts on Switch Board X2 0
Electrical Parts on Hydraulic Ldder 0
Electrical Parts of Automatic Lube System 0
Electrical Parts on Air Cleaner and Fuel Tank 0
Overview Connector Types 0
Standard Value Table for Electrical Componants 0
PT100 Temperature Charts 0
Troubleshooting by Trouble Code 0
Message 1 – Gear Lubrication out of Function (PTO) 0
Message 2 – Engine Air Filter Restricted 0
Message 3 – Filter for Control Oil Restricted 0
Message 4 – Oil Tank Breather Filter Restricted 0
Message 5 – Return Oil Filter Restricted 0
Message 6 – Leak Oil Filter Restricted 0
Message 7 – Hydraulic Oil Temperature Too High 0
Message 9 – Low Idle Too High Coolant Temperature 0
Message 10 – Engine Shutdown: Too Low Engine Oil Temperature 0
Message 14 – Too Low Hydraulic Oil Level 0
Message 15 – Caution, Slew Gear House Brake On 0
Message 16 – Caution, Travel Gear House Brake On 0
Message 17 – No Clearance For Starting, Shift Engine to Low Idle 0
Message 18 – Central Lube System Fault 0
Message 19 – Slew Ring Gear Lubrication Fault 0
Message 20 – Pilot Control Cut-Out 0
Message 21 – Central Lube System Empty Grease Barrel 0
Message 22 – Central Lube System Empty Grease Barre 0
Message 24 – Engine Problem: Stop All Control 0
Message 32 – PTO Gear Lube Filter Restricted 0
Message 33 – Cooler Fan Drive Filter Restricted 0
Message 39 – Engine Shutdown Main Shut-Off (Gate) Volve 0
Message 42 – Too Low Coolant Pressure 0
Message 43 – Engine Shutdown: Emergency Stop Switch Actuated 0
Message 44 – Engine Shutdown Safety Switch Actuated 0
Message 45 – Warning Signal from Engine Control Module 0
Message 48 – Too High PTO Gear Oil Temperature 0
Message 50 – Caution, Pull Switch From Ground Man Actuated 0
Message 51 – Engine Shutdown: Pull Switch From Ground Man Actuated 0
Message 52 – Load Limit Clam Defective 0
Message 53 – Pressure Switch of CLS Actuated 0
Message 55 – Refill Hyrdaulic Oil 0
Message 57 – Load Limit Regulation Fault 0
Message 58 – Strainer Oil Cooler Restricted 0
Message 59 – CLS Refill Grease Container 0
Message 60 – SLS Refill Grease Barrel 0
Troubleshooting by Symptoms 0
Symptoms of the Hydraulic System 0
50 Disassembly and Assembly 745
1 Introduction 759
11 Contents of the binder 0
12 Foreword 0
121 Service 94
2 Safety 763
21 General information 0
211 Method of using this manual 0
22 Safety instructions 766
221 General precautions 766
222 Preparations before work 768
223 Precautions during work 769
2231 Precautions with high pressure oil 771
224 Warning of special dangers 772
2241 Electrical energy 772
2242 Gas, dust, steam and smoke 773
2243 Noise 773
2244 Oil, grease and other chemical substances 773
2245 Hydraulic, air conditioning and pneumatic equipment 774
2246 Heat 774
2247 Height 774
225 Special safety equipment 0
2251 Safety harness in conformity with EN 361 (european standard) 0
2252 Instructions for use 0
2253 Recommendations for use of the holding hooks and hold-back hooks of the safety harness 0
2254 Instaructions for using the fall absorber 0
226 Safety hints for hydraulic hose installation 784
227 Safety hints for lifting heavy parts 787
228 Safety hints for wire ropes 0
229 Safety hints for sling accessory 0
23 Grounding procedure of the high voltage system 0
24 Explanation of abbreviations 793
3 Superstructure 795
31 Superstructure overview 796
32 Service crane (optional) 799
321 Removal of the service crane 799
322 Replacement of the service crane 801
33 Electric Motors 803
331 Preparatory work for electric motor removal 803
332 Removal of the rear electric motor (motor 1) 807
333 Replacement of the rear electric motor (motor 1) 811
334 Removal of the front electric motor (motor 2) 816
335 Replacement of the front electric motor (motor 2) 816
336 Final alignment of the electric motors 817
337 Capacitor assemblies 820
3371 Removal of the capacitor assembly (motor 1) 821
3372 Replacement of the capacitor assembly (motor 1) 823
3373 Removal of the capacitor assembly (motor 2) 823
3374 Replacement of the capacitor assembly (motor 2) 823
34 Batteries 824
341 Removal of the batteries 0
342 Replacement of the batteries 826
35 Flexible coupling 828
351 Vulkan coupling 828
3511 Removal of the Vulkan coupling 0
3512 Replacement of the Vulkan coupling 831
36 PTO 0
361 Main pumps 0
3611 Preparatory works for main pump removal 833
3612 Removal of main pumps 0
3613 Replacement of main pumps 0
362 PTO oil pump (auxiliary pump) 840
3621 Removal of PTO oil pump (auxiliary pump) 0
3622 Replacement of the PTO oil pump (auxiliary pump) 842
363 Oil Circulation pump (auxiliary pump) 843
3631 Removal of oil circulation pump (auxiliary pump) 843
3632 Replacement of the oil circulation pump (auxiliary pump) 845
364 Pump distributor gearbox (PTO) 0
3641 Removal of the pump distributor gearbox (PTO) 0
3642 Replacement of the pump distributor gearbox (PTO) 852
37 Hydraulics 853
371 Hydraulic cooler fan drive pump 853
3711 Removal of the hydraulic cooler fan drive pump 854
3712 Replacement of the hydraulic cooler fan drive pump 857
372 Hydraulic cooler fan assembly 858
3721 Removal of hydraulic cooler fan assembly 859
3722 Replacement of hydraulic cooler fan assembly 862
3723 Removal of hydraulic cooler fan and motor 864
3724 Replacement of hydraulic cooler fan and motor 866
373 Hydraulic oil coolers 868
3731 Removal of the hydraulic oil coolers 870
3732 Replacement of the hydraulic oil coolers 874
3733 Removal of the hydraulic oil cooler frame 876
3734 Replacement of the hydraulic oil cooler frame 880
374 Main relief valves (MRV) 881
3741 Removal of the MRV 881
3742 Replacement of the MRV 882
375 Pilot oil pump (gear pump) 883
3751 Removal of the pilot oil pump 883
3752 Replacement of the pilot oil pump 885
376 Main gate valve 886
3761 Removal of the main gate valve 886
3762 Replacement of the main gate valve 887
377 Hydraulic oil reservoir 888
3771 Removal of the hydraulic oil reservoir 890
3772 Replacement of the hydraulic oil reservoir 896
378 Main control valve blocks 899
3781 Removal of the main control valve blocks 908
3782 Replacement of the main control valve blocks 914
379 Service line relief valves (SRV) 915
3791 Removal of SRV on main control valve block 915
3792 Replacement of SRV on main control valve blocks 918
3710 Anti-cavitation valves (ACV) 920
37101 Removal of ACV on manifold 921
37102 Replacement of the ACV on manifold 926
37103 Removal of ACV on main control valve blocks 927
37104 Replacement of the ACV on main control valve blocks 930
3711 Throttle check valves 932
37111 Removal of throttle check valves 934
37112 Replacement of throttle check valves 937
3712 Manifold 938
37121 Removal of the manifold 938
37122 Replacement of the manifold 940
38 Slew system 0
381 Slew gear 942
3811 Removal of the slew gear 943
3812 Replacement of the slew gear 947
382 Swing motor 0
3821 Removal of the swing motor 0
3822 Replacement of the swing motor 0
383 Slew parking brake 959
3831 Removal/disassembly of the slew parking brake (L&S) 961
3832 Replacement/assembly of the slew parking brake (L&S) 0
3833 Removal of the slew parking brake (Siebenhaar) 967
3834 replacement of the slew parking brake (Siebenhaar) 970
384 Dynamic slew brake 974
3841 Removal of the slew brake valve 0
3842 Replacement of the slew brake valve 0
385 swing circle 980
3851 Removal of the swing circle 983
3852 Replacement of the swing circle 986
39 Lubrication system 992
391 Swing circle lubrication pinion (dummy wheel) 992
3911 Removal of the lubrication pinion assembly 994
3912 Replacement of the lubrication pinion assembly 996
392 Lubrication pump station 998
3921 Removal of the lubrication pump station1002
3922 Replacement of the lubrication pump station1004
393 Removal of the lubrication pump1005
394 Replacement of the lubrication pump1007
310 Operator’s cab1008
3101 Removal of the operator’s cab1011
3102 Replacement of the operator’s cab1016
3103 viscous Cab-mounts1018
31031 Removal of the viscous cab-mounts1018
31032 Replacement of the cab-mounts1020
3104 Front window (windscreen)1022
31041 Removal of the front window1022
31042 Replacement of the front window1023
3105 Operator’s seat1024
31051 Removal of the operator’s seat1024
31052 Replacement of the operator’s seat1025
3106 ECS1026
31061 Removal of the ECS text display1026
31062 Replacement of the ECS text display1026
311 Cab base (medium voltage switch cabinet)1027
3111 Removal of the cab base1027
3112 Replacement of the cab base1030
3113 Pump controller1032
31131 Removal of the pump controller1032
31132 Replacement of the pump controller1033
312 Access ladder1034
3121 Removal of the access ladder1037
3122 Replacement of the access ladder1039
3123 Removal of the access ladder cylinder1041
3124 Replacement of the access ladder cylinder1043
313 Counterweight1044
3131 Removal of the counterweight1044
3132 Replacement of the counterweight1048
314 Superstructure lifting1050
3141 Remove the superstructure from the undercarriage1050
3142 Install the superstructure onto the undercarriage1055
315 High voltage switch cabinet1060
3151 Removal of the high voltage switch cabinet1062
3152 Replacement of the high voltage cabinet1066
316 Slip ring unit1068
3161 Removal of the slip ring unit1069
3162 Replacement of the slip ring unit1071
4 Undercarriage 0
41 Undercarriage overview 0
42 Travel system1076
421 Track group 0
4211 Changing of the track group 0
422 Sprocket 0
4221 Removal of the sprocket1081
4222 Replacement of the sprocket1086
4223 Removal of the segmented sprocket (only for type with pinned undercarriage up to SN 025)1088
4224 Replacement of the segmented sprocket (only for type with pinned undercarriage up to SN 025)1092
423 Guide wheels1094
4231 Removal of the guide wheel assembly 0
4232 Replacement of the guide wheel assembly1096
424 Track tensioning accumulators1097
4241 Removal of the low pressure accumulators1097
4242 Replacement of the low pressure accumulators 0
4243 Removal of the high pressure accumulators 0
4244 Replacement of the high pressure accumulators1101
425 Track tension valve block 0
4251 Removal of the track tensioning valve block 0
4252 Replacement of the track tensioning valve block1104
426 Hydraulic hoses of the track tensioning system1105
4261 Substitute the hydraulic hoses1105
427 Track tensioning cylinders1109
4271 Removal of the track tensioning cylinders 0
4272 Replacement of the track tensioning cylinders 0
428 Travel brake valve block (overspeed valve)1112
4281 Removal of the travel brake valve block1113
4282 Replacement of the travel brake valve block1115
429 Travel motors1116
4291 Removal of the travel motors 0
4292 Replacement of the travel motors1118
4210 Travel parking brake 0
42101 Removal of the travel parking brake1122
42102 Replacement of the travel parking brake1124
4211 Travel gearbox1126
42111 Removal of the travel gearbox1127
42112 Replacement of the travel gearbox 0
42113 Removal of the travel gearbox (only for type with pinned undercarriage up to SN 025)1131
42114 Replacement of the travel gearbox (only for type with pinned undercarriage up to SN 025)1137
4212 Carrier roller 0
42121 Removal of the carrier roller assembly 0
42122 Replacement of the carrier roller assembly1144
4213 Track roller 0
42131 Removal of the track roller assembly1145
42132 Replacement of the track roller assembly 0
43 Car body 0
431 Removal of the car body and the crawler carriers (type with pinned undercarriage)1148
432 Replacement of the car body and the crawler carriers (type with pinned undercarriage)1152
433 Removal of the car body and the crawler carriers (type with bolted undercarriage)1156
434 Replacement of the car body and the crawler carriers (type with bolted undercarriage)1161
4341 Tightening torque for the crawler carrier mounting bolts1164
435 Rotary joint1168
4351 Removal of the rotary joint1170
4352 Replacement of the rotary joint1173
436 Cable drum1174
4361 Preparatory work for the removal and replacement of the cable drum assembly1175
4362 Removal of the cable drum assembly1176
4363 Replacement of the cable drum assembly1177
437 Cable supply (optional)1180
4371 Preparatory work for the removal and replacement of the cable supply1181
4372 Removal of the cable supply1182
4373 Replacement of the cable supply assembly1184
5 Attachment 0
51 Backhoe 0
511 Boom1190
5111 Removal of the boom1190
5112 Replacement of the boom 0
5113 Removal of boom cylinders 0
5114 Replacement of boom cylinders1202
512 Stick 0
5121 Removal of the stick 0
5122 Replacement of the stick 0
5123 Removal of stick cylinders 0
5124 Replacement of stick cylinders 0
513 Bucket 0
5131 Removal of the bucket 0
5132 Replacement of the bucket1225
5133 Removal of bucket cylinders1226
5134 Replacement of bucket cylinders 0
514 Bucket link rod and steering rods 0
5141 Removal of the bucket link rod 0
5142 Replacement of the bucket link rod 0
5143 Removal of the steering rods1238
5144 Replacement of the steering rods 0
515 Ground engaging tools (GET)1242
5151 Removal and replacement of the GET1243
516 Hydraulic hoses at the backhoe attachment1244
5161 Substitute the boom arc hoses1244
5162 Substitute the boom cylinder hoses1248
5163 Substitute the stick cylinder hoses1252
5164 Substitute the bucket cylinder hoses1256
52 Face shovel (FSA)1260
521 Using the installation tools for hydraulic cylinders1261
522 Boom1262
5221 Removal of the boom1262
5222 Replacement of the boom1268
5223 Removal of the boom cylinders 0
5224 Replacement of the boom cylinders1279
523 Stick1282
5231 Removal of the stick1282
5232 Replacement of the stick1286
5233 Removal of the stick cylinders1290
5234 Replacement of the stick cylinders1295
524 Bull clam bucket1298
5241 Removal of the bull clam bucket1300
5242 Replacement of the bull clam bucket1304
5243 Removal of the bucket cylinders1306
5244 Replacement of the bucket cylinders1311
5245 Removal of the clam cylinders1316
5246 Replacement of the clam cylinders1321
525 Ground engaging tools (GET)1324
5251 Removal and replacement of the GET1326
526 Hydraulic hoses at the face shovel attachment1328
5261 Substitute the boom arc hoses1328
5262 Substitute the boom cylinder hoses1332
5263 Substitute the stick arc hoses1336
5264 Substitute the stick cylinder hoses1340
5265 Substitute the bucket cylinder hoses1344
5266 Substitute the clam cylinder hoses1348
53 Metering valves (grease injectors) at the attachment1356
531 Operation test of the metering valves (grease injectors)1357
532 Removal of the metering valves (grease injectors)1358
533 Replacement of the metering valves (grease injectors)1360
54 Cylinder bypass test1361
6 Service Information1363
61 Fluids and lubricants1364
62 Filling capacities1364
63 Work instructions1366
631 Surface coating with INTERZINC 6971366
632 Remove / install the crawler carrier1368
64 Weight tables1369
641 Superstructure1369
642 Undercarriage1372
643 Backhoe attachment (BHA)1374
644 Face shovel attachment (FSA)1375
65 Torque charts according to KOMATSU company standard1376
651 Metric standard thread1376
652 Metric fine thread1377
653 SAE flange connections1378
66 Blind plugs1380
661 Dummy plates for SAE flanges1380
662 Classification of threads to the nominal width1382
663 Plugs and fittings according to DIN 2353 / ISO 843411383
67 Conversion table1384
671 Method of using the conversion table1384
672 Millimeter – Inch & Kilogram – Pound1385
673 Liter – US Gallon & Liter – UK Gallon1386
674 Nm – ftlb1387
675 Bar – PSI – kPa – MPa1388
676 Basic values in Ohm according to DIN 4376 / IEC 7511389
677 Temperature1390
68 Tools1391
681 Standard tool case1391
682 Used special tools (overview)1393
7 Tools catalogue1397
8 Parts & Service News1439
AH005111443
AH005141463
AH005151475
AH005191485
AH015131489
AH015231493
AH015311497
AH025131507
AH025211511
AH035061521
AH035091527
AH035101553
AH035111571
AH035121573
AH035281575
AH045181577
AH055101581
AH055111583
AH055181587
AH055201589
AH055251593
AH055351597
AH055461619
AH065241621
AH065291623
AH065301631
AH065421633
AH065431635
AH065451639
AH075091643
AH075261651
AH085031657
AH085041663
AH085071665
AH085081675
AH095051679
AH095221683
9 Supplier’s documentation1685
AVANTI HYTORQUE1686

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S.M 26/12/24