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Komatsu Hydraulic Excavator PC600-8 P600LC-8 Operation & Maintenance Manual SN 55245 and up – PDF DOWNLOAD
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Komatsu Hydraulic Excavator PC600-8 P600LC-8 Operation & Maintenance Manual
Book Code : TEN00346-02
SERIAL NUMBERS 55245 and up
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Description
Komatsu Hydraulic Excavator PC600-8 P600LC-8 Operation & Maintenance Manual
FILE DETAILS:
Komatsu Hydraulic Excavator PC600-8 P600LC-8 Operation & Maintenance Manual
Size : 9.25 MB
Format : PDF
Language : English
Number of Pages : 353 Pages
Brand: Komatsu
Type of machine: Hydraulic Excavator
Type of document: Operation & Maintenance Manual
Model: PC600-8 P600LC-8
Serial: 55245 and up
KOMATSU HYDRAULIC EXCAVATOR PC600-8 P600LC-8 OPERATION & MAINTENANCE MANUAL SN 55245 AND UP – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Komatsu Hydraulic Excavator PC600-8 P600LC-8 Operation & Maintenance Manual
BEFORE READING THIS MANUAL:
This manual gives details of the operation and methods of inspection and maintenance for this machine that must be obeyed in order to use the machine safely. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Read, understand and follow all precautions and warnings in this manual and on the machine before performing operation and maintenance. Failure to do so may result in serious injury or death.
- Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used. Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions. If you carry out any operation, inspection, or maintenance under conditions that are not described in this manual, understand that it is your responsibility to take the necessary precautions to ensure safety. In no event should you or others engage in the prohibited uses or actions described in this manual.
- Improper operation and maintenance of the machine can be hazardous and could result in serious injury or death. If you sell the machine, be sure to give this manual to the new owner together with the machine. Always keep this Operation and Maintenance Manual in the location shown on the right so that all relevant personnel can read it at any time. Storage location for the Operation and Maintenance Manual: Pocket (1) at rear of operator’s seat If this manual is lost or damaged, contact your distributor immediately to arrange for its replacement.
- For details regarding the machine serial No. you will need to provide your Komatsu distributor, see “TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR (PAGE 1-7)”. This manual uses the international units (SI) for units of measurement. For reference, units that have been used in the past are given in ( ). The explanations, values, and illustrations in this manual have been prepared based on the latest information available as of the date of its publication.
- Continuing improvements in the design of this machine may lead to additional changes that are not reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information concerning your machine or with questions regarding information contained in this manual.
- The numbers in circles in the illustrations correspond to the numbers in ( ) in the text. (For example:1 → (1)) Komatsu delivers machines that comply with all applicable regulations and standards of the country to which it has been shipped. If this machine has been purchased in another country, it may lack certain safety devices and specifications that are necessary for use in your country. If there is any question about whether your product complies with the applicable standards and regulations of your country, consult Komatsu or your Komatsu distributor before operating the machine.
TABLE OF CONTENTS:
Komatsu Hydraulic Excavator PC600-8 P600LC-8 Operation & Maintenance Manual
COVER ......................................................................................... 1 FOREWORD ...................................................................................... 2 BEFORE READING THIS MANUAL................................................................. 3 SAFETY INFORMATION......................................................................... 4 INTRODUCTION............................................................................... 5 USE OF MACHINE......................................................................... 5 DIRECTIONS OF MACHINE.................................................................. 5 VISIBILITY FROM OPERATOR'S SEAT........................................................ 6 PRODUCT INFORMATION........................................................................ 7 PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE........................... 7 EPA REGULATIONS, ENGINE NUMBER PLATE................................................... 7 SERVICE METER LOCATION................................................................. 8 YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR............................................ 8 CONTENTS................................................................................... 9 SAFETY ........................................................................................ 14 SAFETY..................................................................................... 15 SAFETY LABELS.............................................................................. 18 LOCATION OF SAFETY LABELS.............................................................. 19 SAFETY LABELS.......................................................................... 20 GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE.................................... 26 PRECAUTIONS BEFORE STARTING OPERATION.................................................. 26 PREPARATIONS FOR SAFE OPERATION........................................................ 26 FIRE PREVENTION........................................................................ 28 PRECAUTIONS WHEN GETTING ON OR OFF MACHINE............................................. 29 DO NOT GET CAUGHT IN WORK EQUIPMENT.................................................... 31 PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES........................................... 31 PROTECTION AGAINST FALLING, FLYING, INTRUDING OBJECTS.................................. 32 UNAUTHORIZED MODIFICATION.............................................................. 33 PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS......................................... 33 PRECAUTIONS RELATED TO CAB GLASS....................................................... 33 PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING........................................ 33 PRECAUTIONS FOR OPERATION.................................................................. 34 PRECAUTIONS FOR JOBSITE................................................................ 34 STARTING ENGINE........................................................................ 36 OPERATION.............................................................................. 38 TRANSPORTATION......................................................................... 45 TOWING................................................................................. 46 LIFTING OBJECTS WITH BUCKET............................................................ 47 PRECAUTIONS FOR MAINTENANCE................................................................ 48 PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE................................. 48 PRECAUTIONS FOR INSPECTION AND MAINTENANCE............................................. 52 OPERATION ..................................................................................... 58 MACHINE VIEW ILLUSTRATIONS................................................................. 59 OVERALL MACHINE VIEW................................................................... 59 CONTROLS AND GAUGES.................................................................... 60 DETAILED CONTROLS AND GAUGES............................................................... 62 MONITORING SYSTEM...................................................................... 62 SWITCHES............................................................................... 91 CONTROL LEVERS AND PEDALS.............................................................. 98 SUN ROOF...............................................................................101 WINDSHIELD.............................................................................101 EMERGENCY EXIT FROM OPERATOR'S CAB.....................................................106 DOOR LOCK..............................................................................106 CAP WITH LOCK..........................................................................107 HOT AND COOL BOX.......................................................................108 MAGAZINE BOX...........................................................................109 ASHTRAY................................................................................109 FIRE EXTINGUISHER......................................................................110 AIR CONDITIONER CONTROLS...............................................................111 RADIO..................................................................................125 AUXILIARY ELECTRIC POWER...............................................................129 FUSE...................................................................................130 CIRCUIT BREAKER........................................................................131 CONTROLLER.............................................................................132 TOOL BOX...............................................................................132 GREASE PUMP............................................................................133 MACHINE OPERATIONS AND CONTROLS............................................................136 BEFORE STARTING ENGINE.................................................................136 STARTING ENGINE........................................................................155 AFTER STARTING ENGINE..................................................................158 STOPPING THE ENGINE....................................................................167 MACHINE OPERATION......................................................................168 STEERING THE MACHINE...................................................................172 SWINGING...............................................................................174 WORK EQUIPMENT CONTROLS AND OPERATIONS.................................................175 WORKING MODE...........................................................................177 PROHIBITED OPERATIONS..................................................................178 GENERAL OPERATION INFORMATION..........................................................183 TRAVELING ON SLOPES....................................................................185 ESCAPE FROM MUD........................................................................187 RECOMMENDED APPLICATIONS...............................................................188 BUCKET REPLACEMENT.....................................................................189 PARKING MACHINE........................................................................191 MACHINE INSPECTION AFTER DAILY WORK....................................................192 LOCKING................................................................................193 TRANSPORTATION.............................................................................194 PRECAUTIONS FOR TRANSPORTATION.........................................................194 LIFTING MACHINE........................................................................194 SHIPPING MACHINE INFORMATION...........................................................196 TRANSPORTATION POSTURE.................................................................197 PROCEDURE FOR INCREASING OR REDUCING TRACK FRAME GAUGE.................................202 COLD WEATHER OPERATION.....................................................................204 COLD WEATHER OPERATION INFORMATION.....................................................204 AFTER DAILY WORK COMPLETION............................................................207 AFTER COLD WEATHER SEASON..............................................................207 LONG TERM STORAGE..........................................................................208 BEFORE STORAGE.........................................................................208 DURING STORAGE.........................................................................208 AFTER STORAGE..........................................................................209 STARTING MACHINE AFTER LONG-TERM STORAGE...............................................209 TROUBLES AND ACTIONS.......................................................................210 RUNNING OUT OF FUEL....................................................................210 PHENOMENA THAT ARE NOT FAILURES........................................................211 TOWING THE MACHINE.....................................................................212 SEVERE JOB CONDITION...................................................................212 DISCHARGED BATTERY.....................................................................213 OTHER TROUBLE..........................................................................217 MAINTENANCE ...................................................................................224 MAINTENANCE INFORMATION....................................................................225 OUTLINE OF SERVICE.........................................................................227 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................227 ELECTRIC SYSTEM MAINTENANCE............................................................230 WEAR PARTS.................................................................................231 WEAR PARTS LIST........................................................................231 RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................232 RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....234 TIGHTENING TORQUE SPECIFICATIONS...........................................................235 TIGHTENING TORQUE LIST.................................................................235 SAFETY CRITICAL PARTS......................................................................236 SAFETY CRITICAL PARTS LIST.............................................................237 MAINTENANCE SCHEDULE.......................................................................238 MAINTENANCE SCHEDULE CHART.............................................................238 MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER.............................................240 MAINTENANCE PROCEDURE......................................................................241 INITIAL 100 HOURS MAINTENANCE (ONLY AFTER THE FIRST 100 HOURS).........................241 INITIAL 500 HOURS MAINTENANCE (ONLY AFTER THE FIRST 500 HOURS).........................241 WHEN REQUIRED..........................................................................242 CHECK BEFORE STARTING..................................................................265 EVERY 10 HOURS MAINTENANCE.............................................................266 EVERY 100 HOURS MAINTENANCE............................................................268 EVERY 250 HOURS MAINTENANCE............................................................269 EVERY 500 HOURS MAINTENANCE............................................................275 EVERY 1000 HOURS MAINTENANCE...........................................................285 EVERY 2000 HOURS MAINTENANCE...........................................................296 EVERY 4000 HOURS MAINTENANCE...........................................................302 EVERY 5000 HOURS MAINTENANCE...........................................................305 EVERY 8000 HOURS MAINTENANCE...........................................................306 SPECIFICATIONS ................................................................................308 SPECIFICATIONS.............................................................................309 ATTACHMENTS, OPTAIONS .........................................................................312 GENERAL PRECAUTIONS FOR SAFETY.............................................................313 PRECAUTIONS WHEN SELECTING.............................................................313 READ THE INSTRUCTION MANUAL THOROUGHLY.................................................313 PRECAUTIONS WHEN REMOVING OR INSTALLING................................................313 PRECAUTIONS WHEN USING.................................................................313 ATTACHMENT GUIDE...........................................................................314 COMBINATIONS OF WORK EQUIPMENT.........................................................314 TRACK SHOES SELECTION..................................................................316 HANDLING COUNTERWEIGHT REMOVER.........................................................317 HANDLING MACHINES EQUIPPED WITH KOMTRAX....................................................326 BASIC PRECAUTIONS......................................................................326 LOADING SHOVEL ................................................................................328 EXPLANATION OF COMPONENTS..................................................................329 SWITCHES...............................................................................329 FUSE...................................................................................332 OPERATIONS.................................................................................333 OPERATION OF WORK EQUIPMENT............................................................333 PRECAUTIONS DURING OPERATION...........................................................335 PRECAUTIONS FOR JOBSITE................................................................338 EXCAVATOR WORK.........................................................................340 TRANSPORTATION.............................................................................341 MACHINE CONFIGURATION FOR TRANSPORT....................................................341 WEAR PARTS.................................................................................342 WEAR PARTS LIST........................................................................342 MAINTENANCE................................................................................343 CHECK BEFORE STARTING..................................................................343 EVERY 10 HOURS MAINTENANCE.............................................................345 EVERY 5000 HOURS MAINTENANCE...........................................................346 SPECIFICATION..............................................................................347 COMBINATION OF WORK EQUIPMENT..............................................................348 COMBINATION OF WORK EQUIPMENT..........................................................348 INDEX..........................................................................................350
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
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