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Komatsu Hydraulic Excavator PC800-8EO PC850SE-8EO Operation & Maintenance Manual SN 65001 and up – PDF DOWNLOAD
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Komatsu Hydraulic Excavator PC800-8EO PC850SE-8EO Operation & Maintenance Manual
Book Code : TEN00379-04
SERIAL NUMBERS:
PC800-65001 and up
PC850-65001 and up
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Description
Komatsu Hydraulic Excavator PC800-8EO PC850SE-8EO Operation & Maintenance Manual
FILE DETAILS:
Komatsu Hydraulic Excavator PC800-8EO PC850SE-8EO Operation & Maintenance Manual
Size : 11.3 MB
Format : PDF
Language : English
Number of Pages : 413 Pages
Brand: Komatsu
Type of machine: Hydraulic Excavator
Type of document: Operation & Maintenance Manual
Model: PC800-8EO PC800LC-8EO PC800SE-8EO PC850-8EO PC850SE-8EO
Serial: 65001 and up
KOMATSU HYDRAULIC EXCAVATOR PC800-8EO PC850SE-8EO OPERATION & MAINTENANCE MANUAL SN 65001 AND UP – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Komatsu Hydraulic Excavator PC800-8EO PC850SE-8EO Operation & Maintenance Manual
BEFORE READING THIS MANUAL:
This manual gives details of the operation and methods of inspection and maintenance for this machine that must be obeyed in order to use the machine safely. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Read, understand and follow all precautions and warnings in this manual and on the machine before performing operation and maintenance. Failure to do so may result in serious injury or death.
- Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used. Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions. If you carry out any operation, inspection, or maintenance under conditions that are not described in this manual, understand that it is your responsibility to take the necessary precautions to ensure safety. In no event should you or others engage in the prohibited uses or actions described in this manual.
- Improper operation and maintenance of the machine can be hazardous and could result in serious injury or death. If you sell the machine, be sure to give this manual to the new owner together with the machine. Always keep this Operation and Maintenance Manual in the location shown on the right so that all relevant personnel can read it at any time. Storage location for the Operation and Maintenance Manual: Pocket (1) at rear of operator’s seat If this manual is lost or damaged, contact your distributor immediately to arrange for its replacement.
- For details regarding the machine serial No. you will need to provide your Komatsu distributor, see “TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR (PAGE 1-7)”. This manual uses the international units (SI) for units of measurement. For reference, units that have been used in the past are given in ( ). The explanations, values, and illustrations in this manual have been prepared based on the latest information available as of the date of its publication.
- Continuing improvements in the design of this machine may lead to additional changes that are not reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information concerning your machine or with questions regarding information contained in this manual.
- The numbers in circles in the illustrations correspond to the numbers in ( ) in the text. (For example:1 → (1)) Komatsu delivers machines that comply with all applicable regulations and standards of the country to which it has been shipped. If this machine has been purchased in another country, it may lack certain safety devices and specifications that are necessary for use in your country. If there is any question about whether your product complies with the applicable standards and regulations of your country, consult Komatsu or your Komatsu distributor before operating the machine.
TABLE OF CONTENTS:
Komatsu Hydraulic Excavator PC800-8EO PC850SE-8EO Operation & Maintenance Manual
COVER.......................................................................................... 1 FOREWORD....................................................................................... 2 BEFORE READING THIS MANUAL................................................................. 3 SAFETY INFORMATION......................................................................... 4 INTRODUCTION............................................................................... 5 USE OF MACHINE......................................................................... 5 DIRECTIONS OF MACHINE.................................................................. 5 VISIBILITY FROM OPERATOR'S SEAT........................................................ 6 PRODUCT INFORMATION........................................................................ 8 PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE........................... 8 EPA REGULATIONS, ENGINE NUMBER PLATE................................................... 8 SERVICE METER LOCATION................................................................. 9 YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR............................................ 9 CONTENTS................................................................................... 10 SAFETY......................................................................................... 14 SAFETY..................................................................................... 15 SAFETY LABELS.............................................................................. 18 LOCATION OF SAFETY LABELS.............................................................. 19 SAFETY LABELS.......................................................................... 20 GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE.................................... 27 PRECAUTIONS BEFORE STARTING OPERATION.................................................. 27 PREPARATIONS FOR SAFE OPERATION........................................................ 27 FIRE PREVENTION........................................................................ 29 PRECAUTIONS WHEN GETTING ON OR OFF MACHINE............................................. 30 DO NOT GET CAUGHT IN WORK EQUIPMENT.................................................... 32 PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES........................................... 32 PROTECTION AGAINST FALLING, FLYING, INTRUDING OBJECTS.................................. 33 UNAUTHORIZED MODIFICATION.............................................................. 33 PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS......................................... 34 PRECAUTIONS RELATED TO CAB GLASS....................................................... 34 PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING........................................ 34 PRECAUTIONS FOR OPERATION.................................................................. 35 PRECAUTIONS FOR JOBSITE................................................................ 35 STARTING ENGINE........................................................................ 37 OPERATION.............................................................................. 39 TOWING................................................................................. 47 LIFTING OBJECTS WITH BUCKET............................................................ 48 PRECAUTIONS FOR MAINTENANCE................................................................ 49 PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE................................. 49 PRECAUTIONS FOR INSPECTION AND MAINTENANCE............................................. 53 OPERATION...................................................................................... 60 MACHINE VIEW ILLUSTRATIONS................................................................. 61 OVERALL MACHINE VIEW................................................................... 61 CONTROLS AND GAUGES.................................................................... 62 DETAILED CONTROLS AND GAUGES............................................................... 64 MONITORING SYSTEM...................................................................... 64 SWITCHES...............................................................................132 CONTROL LEVERS AND PEDALS..............................................................139 SUN ROOF...............................................................................142 WINDSHIELD.............................................................................143 EMERGENCY ESCAPE HAMMER................................................................149 DOOR LOCK..............................................................................149 CAP WITH LOCK..........................................................................150 HOT AND COOL BOX.......................................................................152 MAGAZINE BOX...........................................................................152 ASHTRAY................................................................................152 AIR CONDITIONER CONTROLS...............................................................153 RADIO..................................................................................166 AUXILIARY ELECTRIC POWER...............................................................171 FUSE...................................................................................172 CIRCUIT BREAKER........................................................................173 CONTROLLER.............................................................................174 TOOL BOX...............................................................................174 GREASE PUMP............................................................................175 FIRE EXTINGUISHER......................................................................178 MACHINE OPERATIONS AND CONTROLS............................................................179 BEFORE STARTING ENGINE.................................................................179 STARTING ENGINE........................................................................200 AFTER STARTING ENGINE..................................................................203 STOPPING THE ENGINE....................................................................213 MACHINE OPERATION......................................................................214 STEERING THE MACHINE...................................................................218 SWINGING...............................................................................220 WORK EQUIPMENT CONTROLS AND OPERATIONS.................................................221 WORKING MODE...........................................................................223 PROHIBITED OPERATIONS..................................................................226 GENERAL OPERATION INFORMATION..........................................................231 TRAVELING ON SLOPES....................................................................233 ESCAPE FROM MUD........................................................................235 RECOMMENDED APPLICATIONS...............................................................236 BUCKET REPLACEMENT.....................................................................237 PARKING MACHINE........................................................................239 MACHINE INSPECTION AFTER DAILY WORK....................................................240 LOCKING................................................................................241 TRANSPORTATION.............................................................................242 TRANSPORTATION PROCEDURE...............................................................242 LIFTING MACHINE........................................................................242 SHIPPING MACHINE INFORMATION...........................................................244 TRANSPORTATION POSTURE.................................................................245 PROCEDURE FOR INCREASING OR REDUCING TRACK FRAME GAUGE.................................251 COLD WEATHER OPERATION.....................................................................253 COLD WEATHER OPERATION INFORMATION.....................................................253 AFTER DAILY WORK COMPLETION............................................................255 AFTER COLD WEATHER SEASON..............................................................255 LONG TERM STORAGE..........................................................................256 BEFORE STORAGE.........................................................................256 DURING STORAGE.........................................................................256 AFTER STORAGE..........................................................................256 STARTING MACHINE AFTER LONG-TERM STORAGE...............................................257 TROUBLES AND ACTIONS.......................................................................258 RUNNING OUT OF FUEL....................................................................258 PHENOMENA THAT ARE NOT FAILURES........................................................259 TOWING THE MACHINE.....................................................................260 SEVERE JOB CONDITION...................................................................260 DISCHARGED BATTERY.....................................................................261 OTHER TROUBLE..........................................................................265 MAINTENANCE....................................................................................272 MAINTENANCE INFORMATION....................................................................273 OUTLINE OF SERVICE.........................................................................275 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................275 ELECTRIC SYSTEM MAINTENANCE............................................................278 WEAR PARTS.................................................................................279 WEAR PARTS LIST........................................................................279 RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................280 RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....282 TIGHTENING TORQUE SPECIFICATIONS...........................................................283 TIGHTENING TORQUE LIST.................................................................283 SAFETY CRITICAL PARTS......................................................................284 SAFETY CRITICAL PARTS LIST.............................................................285 MAINTENANCE SCHEDULE.......................................................................286 MAINTENANCE SCHEDULE CHART.............................................................286 MAINTENANCE PROCEDURE......................................................................288 INITIAL 100 HOURS MAINTENANCE (ONLY AFTER THE FIRST 100 HOURS).........................288 INITIAL 500 HOURS MAINTENANCE (ONLY AFTER THE FIRST 500 HOURS).........................288 WHEN REQUIRED..........................................................................289 CHECK BEFORE STARTING..................................................................311 EVERY 10 HOURS MAINTENANCE.............................................................312 EVERY 100 HOURS MAINTENANCE............................................................314 EVERY 250 HOURS MAINTENANCE............................................................315 EVERY 500 HOURS MAINTENANCE............................................................321 EVERY 1000 HOURS MAINTENANCE...........................................................330 EVERY 2000 HOURS MAINTENANCE...........................................................343 EVERY 4000 HOURS MAINTENANCE...........................................................349 EVERY 5000 HOURS MAINTENANCE...........................................................352 EVERY 8000 HOURS MAINTENANCE...........................................................356 SPECIFICATIONS.................................................................................358 SPECIFICATIONS.............................................................................359 ATTACHMENTS AND OPTIONS........................................................................362 GENERAL PRECAUTIONS FOR SAFETY.............................................................363 PRECAUTIONS WHEN SELECTING.............................................................363 READ THE INSTRUCTION MANUAL THOROUGHLY.................................................363 PRECAUTIONS WHEN REMOVING OR INSTALLING................................................363 PRECAUTIONS WHEN USING.................................................................363 ATTACHMENT GUIDE...........................................................................364 COMBINATIONS OF WORK EQUIPMENT.........................................................365 TRACK SHOES SELECTION..................................................................367 HANDLING COUNTERWEIGHT REMOVER.........................................................368 HANDLING MACHINES EQUIPPED WITH KOMTRAX....................................................380 BASIC PRECAUTIONS......................................................................380 LOADING SHOVEL.................................................................................382 EXPLANATION OF COMPONENTS..................................................................383 SWITCHES...............................................................................383 FUSE...................................................................................386 OPERATIONS.................................................................................387 OPERATION OF WORK EQUIPMENT............................................................387 PRECAUTIONS DURING OPERATION...........................................................389 PRECAUTIONS FOR OPERATION..............................................................392 LOADING SHOVEL WORK....................................................................394 TRANSPORTATION.............................................................................395 MACHINE CONFIGURATION FOR TRANSPORT....................................................395 WEAR PARTS.................................................................................396 WEAR PARTS LIST........................................................................396 MAINTENANCE................................................................................397 CHECK BEFORE STARTING..................................................................397 EVERY 10 HOURS MAINTENANCE.............................................................399 EVERY 5000 HOURS MAINTENANCE...........................................................400 SPECIFICATION..............................................................................402 COMBINATION OF WORK EQUIPMENT..............................................................403 COMBINATION OF WORK EQUIPMENT..........................................................403 INDEX..........................................................................................406
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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