Komatsu Hydraulic Mining Shovel PC5500 General Assembly Procedure Manual – PDF DOWNLOAD

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Komatsu Hydraulic Mining Shovel PC5500 General Assembly Procedure Manual

KOMATSU HYDRAULIC MINING SHOVEL PC5500 GENERAL ASSEMBLY PROCEDURE MANUAL – PDF DOWNLOAD:

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TABLE OF CONTENTS:

Komatsu Hydraulic Mining Shovel PC5500 General Assembly Procedure Manual

Main Menu...............................................................................................  0
Cover...................................................................................................  1
Contents................................................................................................  9
1. Assembly of the Undercarriage  (Z 24016a, Z 24018a) ................................................. 21
1.1 Assembly ........................................................................................... 21
2. Assembly of the Cable Reel Unit (Z21885) ............................................................ 33
3. Assembly of the Superstructure Platform onto the Undercarriage (Z21886) ............................. 35
4. Assembly of the Prime Drive Unit to the Superstructure Platform (Z 21887) ........................... 37
4. a Mounting of the hydraulic access ladder (Z21136) .................................................. 39
5. Assembly of the Boom Cylinders and the Stick Cylinder to the Boom   (Z 21888a; Z 21941, Z 21944) .... 43
5.a. Assembly of the Boom (Z21889a) .................................................................... 45
6. Assembly of the Counterweight (Z21891b) ............................................................. 47
7. Mounting of the Fuel Tank (Z 21892) or Main Switch Cabinet for Electrical Driven Unit................ 49
8. Mounting of the Cab Base (Z 21893) .................................................................. 51
9.  Mounting of the Cab with Support Frame (Z 21894) ................................................... 53
10. Mounting of the High Pressure Hoses (Z 21896) and the  Hydraulic Oil Tank (Z 21897) ................ 55
11. Mounting of the Hydraulic Oil Cooler (Z 21895) ..................................................... 61
12. Mounting of the Hand Rails, Cat Walks, Steps and the Grease Barrel Crane* (Z 21901) ................ 67
13.  Mounting of Cable transfer to the Operators Cab (Z22937) .......................................... 69
13a. Installation of Hydraulic Hoses to the Attachment and Rotary Joint ................................ 71
14. Checking of direction motor rotation Z 22644a ...................................................... 73
15. Connection of Electric Cables ...................................................................... 75
16. Filling the Hydraulic System (Z25026) .............................................................. 79
17. Pre-checks prior Initial Start-up .................................................................. 81
17.1 General ........................................................................................... 81
17.2 Only with Electric Drive .......................................................................... 83
17.3 Initial Start up .................................................................................. 83
18. Assembly of the Stick to the Boom: Z 21890 ......................................................... 85
19. Mounting of the Stick Cylinders to the Stick (Z 21903) ............................................. 87
20. Assembly of the Bullclam Bucket to the Stick: Z 21904 .............................................. 89
21. Mounting of the Pin Seals (Z 21906) ................................................................ 93
22. Putting the Lubrication System into operation (Z25022) ............................................. 95
23. Checks and Adjustments Prior Commissioning ......................................................... 97
Metric standard thread ................................................................................. 99
Metric fine thread .....................................................................................101

PLEASE NOTE:

⦁ This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
⦁ Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.