Komatsu Hydraulic Mining Shovel Pc8000 General Assembly Procedure Manual – PDF DOWNLOAD

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Komatsu Hydraulic Mining Shovel Pc8000 General Assembly Procedure Manual

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Komatsu Hydraulic Mining Shovel Pc8000 General Assembly Procedure Manual

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Language: English
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Pages: 158

KOMATSU HYDRAULIC MINING SHOVEL PC8000 GENERAL ASSEMBLY PROCEDURE MANUAL – PDF DOWNLOAD:

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TABLE OF CONTENTS:

Komatsu Hydraulic Mining Shovel Pc8000 General Assembly Procedure Manual

MAIN MENU......................................................................................  0
COVER..........................................................................................  1
CONTENTS.......................................................................................  9
1. Mounting of Crawler Segments to the Side Frames: Z22917..................................... 23
2. Assembly of Undercarriage: Z22918........................................................... 25
3. Assembly of Cable Reel Unit: Z22919......................................................... 27
4. Mounting of Final Drives: Z22921............................................................ 31
5. Electric drive only:  Mounting of auxiliary weight at the undercarriage: Z22993............. 33
6. Mounting of Slew Ring underneath the Superstructure Platform: Z22922........................ 35
7. Assembly of the Superstructure Platform onto the Undercarriage: Z22923...................... 37
7.1 Rotary Distributor Z22924.................................................................. 39
8. Assembly of the Prime Drive Unit to the Superstructure Platform:  Z22925 / Z22926........... 43
8.1 Overview Drive unit........................................................................ 45
8.2 Electric drive:  Direction of motor rotation; mounting the coupling........................ 47
9. Preassembly Boom- and Stick Cylinders to the Boom: Z22932................................... 49
9.1 Preassembly Boom- and Stick Cylinders to the Boom (Backhoe attachment) : Z23007; Z23008.... 51
10. Mounting of Boom Z22933.................................................................... 53
11. Mounting of Counterweight: Z22934A......................................................... 55
12. Mounting the Fuel Tank: Z22935 or Main Switch Cabinet for electric Driven Unit............. 57
13. Mounting of Cab Support Z22936............................................................. 59
13.1 Mounting of Cable transfer Z22937......................................................... 61
13.2 Mounting of front cover................................................................... 63
14. Mounting of Operator’s Cab Z22938; Z22939.................................................. 67
14.1 Mounting of the Cab air cleaner (Cab support to Cab) Z22940............................... 69
15. Mounting of Hydraulic Oil Tank Z22941...................................................... 71
16. Mounting of Hydraulic Oil Coolers Z22942; Z22943........................................... 75
17. Mounting Hand Rails, Cat Walks, Steps, Stairs and Ladders:  Z22944; Z22945................. 79
18. Install the hydraulic access ladder Z22946................................................. 81
19. Installation of Muffler assy, and Cover: Z22928............................................ 83
20. Installation of Air Filters: Z22929 - Z22931............................................... 89
21. Installation of Lubrication Station and auxiliary Crane Z22947; Z22948..................... 93
22. Connection of cable harnesses to the X - boards............................................ 95
23. Installation of Hose connections on Hydr. Tank and Hydr. Oil Coolers:  Z22949; Z22950......103
23.1 Installation of Hose connections on Auxiliary Hydraulic Oil Cooler (Z22951 and Z22952)....107
24. Installation of HP- Hoses in between HP - Filters and Main Valve Blocks:  Z22953...........109
25. Mounting of Bucket Cylinders : Z22954; Z22955..............................................113
26. Mounting of Stick: Z22956..................................................................115
26.1 Mounting of Stick: Z22989 (Backhoe attachment)............................................117
27. Installation of Hose connections to the boom: Z22957; Z22958...............................121
28. Filling up hydraulic tank Z22959...........................................................123
28.1 Filling up fuel tank......................................................................125
29. Pre-checks for initial Start-up............................................................127
30. Mounting of Stick Cylinders to the Stick: Z22961...........................................131
31. Mounting of the Pin Seals..................................................................133
31.1 Mounting of the Pin Seals.................................................................135
32. Assembly of Bullclam Bucket to the Stick (Z21876; Z22962)..................................141
32.1 Assembly of Backhoe to the Stick (Z23005).................................................145
33. Assembling and testing the Fire Detection, Actuation and Suppression System................147
34. Checks and Adjustments Prior to Commissioning..............................................153

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