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Komatsu Motor Grader GD655-3EO Operation & Maintenance Manual SN 51501 and up – PDF DOWNLOAD
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Komatsu Motor Grader GD655-3EO Operation & Maintenance Manual
SERIAL NUMBERS 51501 and up
Book Code : TEN00149-05
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Description
Komatsu Motor Grader GD655-3EO Operation & Maintenance Manual
FILE DETAILS:
Komatsu Motor Grader GD655-3EO Operation & Maintenance Manual
Size : 6.89 MB
Format : PDF
Language : English
Number of Pages : 307 Pages
Brand: Komatsu
Type of machine: Motor Grader
Type of document: Operation & Maintenance Manual
Model: GD655-3EO
Serial: 51501
KOMATSU MOTOR GRADER GD655-3EO OPERATION & MAINTENANCE MANUAL SN 51501 AND UP – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Komatsu Motor Grader GD655-3EO Operation & Maintenance Manual
BEFORE READING THIS MANUAL:
This manual gives details of the operation and methods of inspection and maintenance for this machine that must be obeyed in order to use the machine safely. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Read, understand and follow all precautions and warnings in this manual and on the machine before performing operation and maintenance. Failure to do so may result in serious injury or death.
- Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used. Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions. If you carry out any operation, inspection, or maintenance under conditions that are not described in this manual, understand that it is your responsibility to take the necessary precautions to ensure safety. In no event should you or others engage in the prohibited uses or actions described in this manual.
- Improper operation and maintenance of the machine can be hazardous and could result in serious injury or death. If you sell the machine, be sure to give this manual to the new owner together with the machine. Always keep this Operation and Maintenance Manual in the location shown on the right so that all relevant personnel can read it at any time. Storage location for the Operation and Maintenance Manual: Pocket (1) at rear of operator’s seat If this manual is lost or damaged, contact your distributor immediately to arrange for its replacement.
- For details regarding the machine serial No. you will need to provide your Komatsu distributor, see “TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR (PAGE 1-7)”. This manual uses the international units (SI) for units of measurement. For reference, units that have been used in the past are given in ( ). The explanations, values, and illustrations in this manual have been prepared based on the latest information available as of the date of its publication.
- Continuing improvements in the design of this machine may lead to additional changes that are not reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information concerning your machine or with questions regarding information contained in this manual.
- The numbers in circles in the illustrations correspond to the numbers in ( ) in the text. (For example:1 → (1)) Komatsu delivers machines that comply with all applicable regulations and standards of the country to which it has been shipped. If this machine has been purchased in another country, it may lack certain safety devices and specifications that are necessary for use in your country. If there is any question about whether your product complies with the applicable standards and regulations of your country, consult Komatsu or your Komatsu distributor before operating the machine.
TABLE OF CONTENTS:
Komatsu Motor Grader GD655-3EO Operation & Maintenance Manual
COVER ......................................................................................... 1 FOREWORD ...................................................................................... 2 BEFORE READING THIS MANUAL................................................................. 3 SAFETY INFORMATION......................................................................... 4 INTENDED USE............................................................................... 5 USE OF MACHINE......................................................................... 5 DIRECTIONS OF MACHINE.................................................................. 5 VISIBILITY FROM OPERATOR'S SEAT........................................................ 6 LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.............................. 7 PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE........................... 7 EPA REGULATIONS, ENGINE NUMBER PLATE................................................... 7 SERVICE METER POSITION................................................................. 8 TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.............................................. 8 CONTENTS................................................................................... 9 SAFETY ........................................................................................ 12 SAFETY INFORMATION......................................................................... 13 SAFETY LABELS.............................................................................. 16 POSITION FOR ATTACHING SAFETY LABELS................................................... 17 SAFETY LABELS.......................................................................... 18 GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE.................................... 23 PRECAUTIONS BEFORE STARTING OPERATION.................................................. 23 PREPARATIONS FOR SAFE OPERATION........................................................ 23 FIRE PREVENTION........................................................................ 25 PRECAUTIONS WHEN GETTING ON OR OFF MACHINE............................................. 26 DO NOT GET CAUGHT IN WORK EQUIPMENT.................................................... 28 PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES........................................... 28 UNAUTHORIZED MODIFICATION.............................................................. 29 PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS......................................... 29 PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING........................................ 29 PRECAUTIONS FOR OPERATION.................................................................. 30 PRECAUTIONS FOR JOBSITE................................................................ 30 STARTING ENGINE........................................................................ 32 OPERATION.............................................................................. 35 TRANSPORTATION......................................................................... 39 TOWING................................................................................. 40 PRECAUTIONS FOR MAINTENANCE................................................................ 41 PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE................................. 41 PRECAUTIONS FOR INSPECTION AND MAINTENANCE............................................. 46 TIRES.................................................................................. 51 OPERATION ..................................................................................... 54 GENERAL VIEW............................................................................... 55 GENERAL VIEW OF MACHINE................................................................ 55 GENERAL VIEW OF CONTROLS AND GAUGES.................................................... 56 EXPLANATION OF COMPONENTS.................................................................. 59 MONITOR PANEL.......................................................................... 59 OTHER FUNCTIONS OF MACHINE MONITOR..................................................... 77 SWITCHES............................................................................... 82 CONTROL LEVERS, PEDALS................................................................. 96 DUST INDICATOR.........................................................................106 ARTICULATE LOCK PIN....................................................................106 FUSE BOX...............................................................................107 SLOW BLOW FUSE.........................................................................108 CIRCUIT BREAKER........................................................................108 HANDLING BATTERY DISCONNECTOR SWITCH...................................................109 OPERATION..................................................................................110 CHECK BEFORE STARTING ENGINE...........................................................110 STARTING ENGINE........................................................................124 OPERATIONS, CHECKS AFTER STARTING ENGINE...............................................127 STOPPING ENGINE........................................................................128 CHECK AFTER STOPPING ENGINE............................................................128 TRAVELING POSTURE FOR MACHINE..........................................................129 MOVING MACHINE OFF (FORWARD, REVERSE, SHIFTING GEAR), STOPPING.........................130 TURNING MACHINE........................................................................139 OPERATING WORK EQUIPMENT...............................................................142 WORK WHICH CAN BE CARRIED OUT USING A MOTOR GRADER.....................................148 PRECAUTIONS WHEN OPERATION.............................................................169 ADJUSTING WORK EQUIPMENT POSTURE.......................................................173 PARKING MACHINE........................................................................182 CHECKS AFTER COMPLETION OF OPERATION...................................................184 LOCKING................................................................................185 HANDLING THE TIRES.....................................................................185 TRANSPORTATION.............................................................................186 STEPS FOR TRANSPORTATION...............................................................186 LOADING, UNLOADING WORK................................................................186 PRECAUTIONS FOR LOADING................................................................187 COLD WEATHER OPERATION.....................................................................188 PRECAUTIONS FOR LOW TEMPERATURE........................................................188 CAUTIONS AFTER COMPLETION OF WORK......................................................189 AFTER COLD WEATHER.....................................................................189 LONG-TERM STORAGE..........................................................................190 BEFORE STORAGE.........................................................................190 DURING STORAGE.........................................................................190 AFTER STORAGE..........................................................................190 TROUBLESHOOTING............................................................................191 AFTER RUNNING OUT OF FUEL..............................................................191 WHEN LEANING PIPING IS DAMAGED.........................................................192 TOWING THE MACHINE.....................................................................193 IF BATTERY IS DISCHARGED...............................................................195 OTHER TROUBLE..........................................................................199 MAINTENANCE ...................................................................................206 GUIDES TO MAINTENANCE......................................................................207 OUTLINES OF SERVICE........................................................................209 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................209 RELATING TO ELECTRIC SYSTEM............................................................213 WEAR PARTS.................................................................................214 WEAR PARTS LIST........................................................................214 RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................215 USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...................216 RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....217 STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.............................................218 TORQUE LIST............................................................................218 PERIODIC REPLACEMENT OF CRITICAL PARTS.....................................................219 CRITICAL PARTS.........................................................................219 MAINTENANCE SCHEDULE CHART.................................................................220 MAINTENANCE SCHEDULE CHART.............................................................220 SERVICE PROCEDURE..........................................................................222 INITIAL 250 HOURS SERVICE (only after the first 250 hours).............................222 WHEN REQUIRED..........................................................................223 CHECK BEFORE STARTING..................................................................238 EVERY 50 HOURS SERVICE.................................................................239 EVERY 250 HOURS SERVICE................................................................240 EVERY 500 HOURS SERVICE................................................................254 EVERY 1000 HOURS SERVICE...............................................................262 EVERY 2000 HOURS SERVICE...............................................................271 EVERY 4000 HOURS SERVICE...............................................................276 EVERY 8000 HOURS SERVICE...............................................................278 SPECIFICATIONS ................................................................................280 SPECIFICATIONS.............................................................................281 ATTACHMENTS, OPTIONS ..........................................................................284 HANDLING BLADE ACCUMULATOR.................................................................285 FEATURES OF BLADE ACCUMULATOR..........................................................285 METHOD OF OPERATING BLADE ACCUMULATOR..................................................286 AM/FM RADIO-CASSETTE STEREO................................................................287 EXPLANATION OF COMPONENTS..............................................................287 METHOD OF OPERATION....................................................................292 PRECAUTIONS WHEN USING.................................................................295 AIR CONDITIONER............................................................................296 LOCATIONS AND FUNCTIONS OF CONTROL PANEL...............................................296 METHOD OF OPERATION....................................................................299 PRECAUTIONS WHEN USING.................................................................300 PRECAUTIONS FOR INSPECTION AND MAINTENANCE.............................................300 HANDLING AIR-SUSPENSION SEAT...............................................................301 ADJUST OPERATOR'S SEAT.................................................................301 HANDLING MACHINES EQUIPPED WITH KOMTRAX....................................................303 BASIC PRECAUTIONS......................................................................303 INDEX..........................................................................................304
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