KOMATSU PC100-6 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:J20001 & UP) KOMATSU PC100-6 – pdf download

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KOMATSU PC100-6 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:J20001 & UP) KOMATSU PC100-6

KOMATSU PC100-6 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:J20001 & UP) KOMATSU PC100-6 – PDF DOWNLOAD: 

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KOMATSU PC100-6 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:J20001 & UP) KOMATSU PC100-6

• This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically. If this manual has been lost or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor.
• If you sell the machine, be sure to give this manual to the new owners. Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information of your machine or for questions regarding information in this manual.
• This manual may contain attachments and optional equipment that are not available in your area. Consult Komatsu or your Komatsu distributor for those items you may require.

 TABLE OF CONTENTS:

KOMATSU PC100-6 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:J20001 & UP) KOMATSU PC100-6

MAIN MENU...........................................................  0
COVER...............................................................  1
1. FOREWORD.........................................................  2
2. SAFETY INFORMATION...............................................  3
3. INTRODUCTION.....................................................  4
4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR....  5
5. CONTENTS.........................................................  6
SAFETY.............................................................. 10
	6. GENERAL INFORMATION.......................................... 11
	7. PRECAUTIONS DURING OPERATION................................. 17
		7.1 BEFORE STARTING ENGINE.................................. 17
		7.2 OPERATING MACHINE....................................... 19
		7.3 TRANSPORTATION.......................................... 24
		7.4 BATTERY................................................. 25
		7.5 TOWING.................................................. 26
		7.6 BUCKET WITH HOOK........................................ 27
	8. PRECAUTIONS FOR MAINTENANCE.................................. 30
		8.1 BEFORE CARRYING OUT MAINTENANCE......................... 30
		8.2 DURING MAINTENANCE...................................... 33
	9. POSITION FOR ATTACHING SAFETY LABELS......................... 37
OPERATION........................................................... 42
	10. GENERAL VIEW................................................ 43
		10.1 GENERAL VIEW OF MACHINE................................ 43
		10.2 GENERAL VIEW OF CONTROLS AND GAUGES.................... 44
	11. EXPLANATION OF COMPONENTS................................... 45
		11.1 MACHINE MONITOR........................................ 45
		11.2 METER.................................................. 56
		11.3 SWITCHES............................................... 57
		11.4 CONTROL LEVERS, PEDALS................................. 62
		11.5 CEILING WINDOW......................................... 67
		11.6 FRONT WINDOW........................................... 68
		11.7 DOOR LOCK.............................................. 70
		11.8 CAP, COVER WITH LOCK................................... 71
		11.9 HOT/COOL BOX........................................... 72
		11.10 LUGGAGE BOX........................................... 72
		11.11 ASHTRAY............................................... 72
		11.12 AIR CONDITIONER....................................... 73
		11.13 CAR RADIO............................................. 76
		11.14 FUSE.................................................. 80
		11.15 FUSIBLE LINK.......................................... 81
		11.16 CONTROLLERS........................................... 81
		11.17 TOOL BOX.............................................. 81
		11.18 GREASE PUMP HOLDER.................................... 81
	12. OPERATION................................................... 82
		12.1 CHECK BEFORE STARTING ENGINE........................... 82
		12.2 STARTING ENGINE........................................ 92
		12.3 OPERATIONS AND CHECKS AFTER STSRTING ENGINE............ 95
		12.4 MOVING MACHINE.........................................101
		12.5 STEERING MACHINE.......................................104
		12.6 STOPPING MACHINE.......................................106
		12.7 SWINGING...............................................107
		12.8 OPERATIONS OF WORK EQUIPMENT...........................108
		12.9 WORKING MODE SELECTION.................................109
		12.10 PROHIBITIOINS FOR OPERATION...........................111
		12.11 PRECAUTIONS FOR OPERATION.............................113
		12.12 PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS...........114
		12.13 HOW TO ESCAPE FROM MUD................................116
		12.14 WORK POSSIBLE USING HYDRAULIC EXCAVATOR...............117
		12.15 REPLACEMENT AND INVERSION OF BUCKET...................118
		12.16 PARKING MACHINE.......................................120
		12.17 CHECK AFTER FINISHING WORK............................121
		12.18 STOPPING ENGINE.......................................122
		12.19 CHECK AFTER STOPPING ENGINE...........................123
		12.20 LOCKING...............................................123
	13. TRANSPORTATION..............................................124
		13.1 LOADING, UNLOADING WORK................................124
		13.2 PRECAUTIONS AFTER COMPLETION OF WORK...................126
		13.3 PRECAUTIONS FOR TRANSPORTATION.........................127
	14. COLD WEATHER OPERATION......................................129
		14.1 PRECAUTIONS FOR LOW TEMPERATURE........................129
		14.2 PRECAUTIONS AFTER COMPLETION OF WORK...................131
		14.3 AFTER COLD WEATHER.....................................131
	15. LONG-TERM STORAGE...........................................132
		15.1 BEFORE STORAGE.........................................132
		15.2 DURING STORAGE.........................................133
		15.3 AFTER STORAGE..........................................133
		15.4 STARTING MACHINE AFTER LONG-TERM STORAGE...............133
	16. TROUBLESHOOTING.............................................134
		16.1 PHENOMENA THAT ARE NOT FAILURES........................134
		16.2 METHOD OF TOWING MACHINE...............................134
		16.3 USING METHOD OF LIGHT-WEIGHT TOWING HOOK...............134
		16.4 PRECAUTIONS ON PARTICULAR JOBSITES.....................135
		16.5 IF BATTERY IS DISCHARGED...............................135
		16.6 OTHER TROUBLE..........................................139
MAINTENANCE.........................................................144
	17. GUIDES TO MAINTENANCE.......................................145
	18. OUTLINES OF SERVICE.........................................147
		18.1 OUTLINE OF OIL, FUEL, COOLANT..........................147
		18.2 OUTLINE OF ELECTRIC SYSTEM ............................150
		18.3 OUTLINE OF HYDRAULIC SYSTEM............................151
	19. WEAR PARTS LIST.............................................152
	20. USE OF FUEL LIST............................................153
	21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS..............157
		21.1 INTRODUCTION OF NECESSARY TOOLS........................157
		21.2 TORQUE LIST............................................158
	22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...............159
	23. MAINTENANCE SCHEDULE CHART..................................161
		23.1 MAINTENANCE SCHEDULE CHART.............................161
		23.2 MAINTENANCE INTERVAL WHEN USING HYDRAULIC BREAKER......163
	24. SERVICE PROCEDURE...........................................164
		24.1 INITIAL 250 HOURS SERVICE..............................164
		24.2 WHEN REQUIRED..........................................165
		24.3 CHECK BEFORE STARTING..................................183
		24.4 EVERY 50 HOURS SERVICE.................................187
		24.5 EVERY 100 HOURS SERVICE................................188
		24.6 EVERY 250 HOURS SERVICE................................191
		24.7 EVERY 500 HOURS SERVICE................................198
		24.8 EVERY 1000 HOURS SERVICE...............................203
		24.9 EVERY 2000 HOURS SERVICE...............................206
		24.10 EVERY 4000 HOURS SERVICE..............................212
SPECIFICATIONS......................................................214
	25. SPECIFICATIONS..............................................215
OPTIONS, ATTACHMENTS................................................222
	26. GENERAL PRECAUTIONS.........................................223
		26.1 PRECAUTIONS RELATED TO SAFETY..........................223
		26.2 PRECAUTIONS WHEN INSTALLING ATTACHMENTS................224
	27. HANDLING BUCKET WITH HOOK...................................225
		27.1 CHECKING FOR DAMAGE TO BUCKET WITH HOOK................225
		27.2 PROHIBITED OPERATIONS..................................225
		27.3 PRECAUTIONS DURING OPERATIONS..........................225
	28. USING SEAT BELT.............................................226
		28.1 EAT BELT...............................................226
	29. HANDLING CAR HEATER.........................................228
		29.1 EXPLANATION OF COMPONENTS..............................228
		29.2 PREPARING CAR HEATER...................................229
	30. MACHINES READY FOR ATTACHMENTS..............................230
		30.1 GENERAL LOCATIONS......................................230
		30.2 HYDRAULIC CIRCUIT......................................232
		30.3 OPERATION..............................................235
		30.4 HANDLING ACCUMULATOR...................................237
		30.5 LONG-TERM STORAGE......................................238
		30.6 SPECIFICATIONS.........................................238
	31. INTRODUCTION OF OPITIONAL PARTS AND ATTACHMENTS.............239
		31.1 INTRODUCTION OF OPTIONAL PARTS AND ATTACHMENTS.........239
		31.2 ATTACHMENT INSTALLATION COMBINATION TABLE..............240
		31.3 SELECTION OF TRACK SHOES...............................241
		31.4 HANDLING RUBBER PAD SHOE...............................242
		31.5 HANDLING AUTOMATIC GREASING CONTROLLER.................244
	32. EXTENDING MACHINE SERVICE LIFE..............................249
		32.1 HYDRAULIC BREAKER......................................249
		32.2 POWER RIPPER...........................................252
		32.3 FORK FORK GRAB.........................................253
		32.4 GRAPPLE BUCKET.........................................254
		32.5 SCRAP GRAPPLE..........................................255
		32.6 CRUSHER & SMASHER......................................256
		32.7 HYDRAULIC PILE DRIVER..................................257
		32.8 HYDRAULIC EXCAVATOR WITH MULTI-PURPOSE CRANE...........258

PLEASE NOTE:

⦁ This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
⦁ This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
⦁ Require some other service manual or have any queries: please WRITE to us at [email protected]