Komatsu PC1000-1 PC1000LC-1 PC1000SE-1 Hydraulic Excavators Operation & Maintenance Manual 10377 & up – PDF DOWNLOAD

Description

Komatsu PC1000-1 PC1000LC-1 PC1000SE-1 Hydraulic Excavators Operation & Maintenance Manual

FILE DETAILS:

Komatsu PC1000-1 PC1000LC-1 PC1000SE-1 Hydraulic Excavators Operation & Maintenance Manual

Brands: Komatsu
Equipment Type:  Hydraulic Excavators
Manuals Type: Operation & Maintenance Manual
Machine Model: PC1000-1 PC1000LC-1 PC1000SE-1
Serial Number:10377 and up
Book Code: SEAM008701
Language: English
Pages: 271
File Format: Portable Document Format (PDF)

KOMATSU PC1000-1 PC1000LC-1 PC1000SE-1 HYDRAULIC EXCAVATORS OPERATION & MAINTENANCE MANUAL 10377 & UP – PDF DOWNLOAD:

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Komatsu PC1000-1 PC1000LC-1 PC1000SE-1 Hydraulic Excavators Operation & Maintenance Manual 

FOREWORD:

• This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically. If this manual has been lost or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor.
• If you sell the machine, be sure to give this manual to the new owners. Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual.
• Consult Komatsu or your Komatsu distributor for the latest available information of your machine or for questions regarding information in this manual. This manual may contain attachments and optional equipment that are not available in your area. Consult Komatsu or your Komatsu distributor for those items you may require.

TABLE OF CONTENTS:

Komatsu PC1000-1 PC1000LC-1 PC1000SE-1 Hydraulic Excavators Operation & Maintenance Manual 

MAIN MENU.............................................................................................  0
COVER.................................................................................................  1
1. FOREWARD...........................................................................................  2
2. SAFETY INFORMATION.................................................................................  3
3. INTRODUCTION.......................................................................................  4
4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR......................................  5
5. CONTENTS...........................................................................................  6
SAFETY................................................................................................ 10
	6. GENERAL PRECAUTIONS............................................................................ 11
	7. PRECAUTIONS DURING OPERATION................................................................... 17
		7.1 BEFORE STARTING ENGINE.................................................................... 17
		7.2 OPERATING MACHINE......................................................................... 19
		7.3 TRANSPORTATION............................................................................ 24
		7.4 BATTERY................................................................................... 25
		7.5 LIFTING OPERATION......................................................................... 26
	8. PRECAUTIONS FOR MAINTENANCE.................................................................... 27
		8.1 BEFORE CARRYING OUT MAINTENANCE........................................................... 27
		8.2 DURING MAINTENANCE........................................................................ 30
	9. POSITION FOR ATTACHING SAFETY LABELS........................................................... 34
OPERATION............................................................................................. 38
	10. GENERAL VIEW.................................................................................. 39
		10.1 GENERAL VIEW OF MACHINE.................................................................. 39
		10.2 GENERAL VIEW OF CONTROLS AND GAUGES...................................................... 40
	11. EXPLANATION OF COMPONENTS..................................................................... 41
		11.1 MACHINE MONITOR.......................................................................... 41
		11.2 LAMP..................................................................................... 51
		11.3 SWITCHES................................................................................. 52
		11.4 CONTROL LEVERS, PEDALS................................................................... 57
		11.5 CEILING WINDOWS.......................................................................... 60
		11.6 FRONT WINDOW............................................................................. 61
		11.7 DOOR LOCK................................................................................ 63
		11.8 DUST INDICATOR........................................................................... 63
		11.9 AIR CONDITIONER.......................................................................... 64
		11.10 RADIO................................................................................... 67
		11.11 FUSE.................................................................................... 69
		11.12 CONTROLLERS............................................................................. 70
		11.13 TOOL BOX................................................................................ 70
		11.14 GREASE PUMP............................................................................. 70
		11.15 HANDLING GREASE PUMP.................................................................... 71
		11.16 HANDLING ACCUMULATOR.................................................................... 73
		11.17 LUGGAGE BOX............................................................................. 75
		11.18 METHOD OF RELEASING PRESSURE IN CONTROL CIRCUIT ON MACHINE EQUIPPED WITH ACCUMULATOR.... 75
		11.19 LOCATION OF FIRE EXTINGUISHER........................................................... 75
	12. OPERATION..................................................................................... 76
		12.1 CHECK BEFORE STARTING ENGINE............................................................. 76
		12.2 STARTING ENGINE.......................................................................... 86
		12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE ............................................. 90
		12.4 MOVING MACHINE OFF....................................................................... 92
		12.5 STEERING MACHINE......................................................................... 96
		12.6 TOPPING MACHINE.......................................................................... 98
		12.7 SWINGING.................................................................................100
		12.8 OPERATION OF WORK EQUIPMENT..............................................................101
		12.9 WORKING MODE SELECTION...................................................................102
		12.10 PROHIBITIONS FOR OPERATION..............................................................103
		12.11 PRECAUTIONS FOR OPERATION...............................................................106
		12.12 PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS.............................................107
		12.13 HOW TO ESCAPE FROM MUD..................................................................109
		12.14 WORK POSSIBLE USING HYDRAULIC EXCAVATOR.................................................110
		12.15 PARKING MACHINE.........................................................................111
		12.16 CHECK AFTER FINISHING WORK..............................................................112
		12.17 STOPPING ENGINE.........................................................................113
		12.18 CHECK AFTER STOPPING ENGINE.............................................................114
		12.19 LOCKING.................................................................................114
	13. TRANSPORTATION................................................................................115
		13.1 LOADING UNLOADING WORK...................................................................115
		13.2 PRECAUTION FOR TRANSPORTATION............................................................  2
		13.3 PARTS FOR TRANSPORT......................................................................116
		13.4 PROCEDURE FOR RAISING CHASSIS............................................................119
		13.5 SECURING MACHINE.........................................................................122
		13.6 PROCEDURE FOR INCREASING OR REDUCING TRACK FRAME GAUGE...................................123
	14. COLD WEATHER OPERATION........................................................................125
		14.1 PRECAUTIONS FOR TRANSPORTATION...........................................................125
		14.2 PRECAUTIONS AFTER COMPLETION OF WORK.....................................................127
		14.3 AFTER COLD WEATHER.......................................................................127
	15. LONG-TERM STORAGE.............................................................................128
		15.1 BEFORE STORAGE...........................................................................128
		15.2 DURING STORAGE...........................................................................129
		15.3 AFTER STORAGE............................................................................129
		15.4 STARTING MACHINE AFTER LONG-TERM STORAGE.................................................129
	16. TROUBLESHOOTING...............................................................................130
		16.1 PHENOMENA THAT ARE NOT FAILURES..........................................................130
		16.2 METHOD OF TOWING MACHINE.................................................................130
		16.3 PRECAUTIONS ON PARTICULAR JOBSITES.......................................................131
		16.4 IF BATTERY IS DISCHARGED.................................................................132
		16.5 OTHER TROUBLE............................................................................136
MAINTENANCE...........................................................................................144
	17. GUIDES TO MAINTENANCE.........................................................................145
	18. OUTLINES OF SERVICE...........................................................................148
		18.1 OUTLINE OF OIL, FUEL, COOLANT............................................................148
		18.2 OUTLINE OF ELECTRICAL SYSTEM.............................................................151
		18.3 OUTLINE OF HYDRAULIC SYSTEM..............................................................152
		18.4 RELEASING PRESSURE.......................................................................153
		18.5 BLEEDING AIR FROM CIRCUIT................................................................155
		18.6 OIL FILTER AND LEVEL GAUGE POSITIONS.....................................................160
	19. CONSUMABLE PARTS LIST.........................................................................161
	20. USE FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERANCE...............................162
	21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS................................................166
		21.1 INTROUCTION OF NECESSARY TOOLS...........................................................166
		21.2 TORQUE LIST..............................................................................167
	22. PERIODIC REPLACEMENT OF CRITICAL SAFETY PARTS.................................................168
	23. MAINTENANCE SCHEDULE CHART....................................................................174
		23.1 MAINTENANCE SCHEDULE CHART...............................................................174
	24. SERVICE PROCEDURE.............................................................................178
		24.1 INTIAL 100 HOURS SERVICE.................................................................178
		24.2 INTIAL 250 HOURS SERVICE.................................................................178
		24.3 WHEN REQUIRED............................................................................179
		24.4 CHECK BEFORE STARTING....................................................................199
		24.5 EVERY 10 HOURS SERVICE...................................................................204
		24.6 EVERY 100 HOURS SERVICE..................................................................207
		24.7 EVERY 250 HOURS SERVICE..................................................................208
		24.8 EVERY 500 HOURS SERVICE..................................................................215
		24.9 EVERY 1000 HOURS SERVICE.................................................................222
		24.10 EVERY 2000 HOURS SERVICE................................................................225
		24.11 EVERY 4000 HOURS SERVICE................................................................229
SPECIFICATIONS........................................................................................230
	25. SPECIFICATIONS................................................................................231
OPTIONS, ATTACHMENTS..................................................................................234
	26. GENERAL PRECAUTIONS...........................................................................235
		26.1 PRECAUTIONS RELATED TO SAFETY............................................................235
		26.2 PRECAUTIONS WHEN INSTALLING ATTACHMENTS..................................................236
	27. USING SEAT BELT...............................................................................237
		27.1 SEAT BELT................................................................................237
	28. INTRODUCTION OF ATTACHMENTS...................................................................239
		28.1 SPECIFICATION, USE.......................................................................239
BACK HOE TYPE SHOVEL..................................................................................240
	29. GENERAL LOCATIONS.............................................................................241
	30. INSTRUMENTS AND CONTROLS......................................................................242
		30.1 SWITCH...................................................................................242
		30.2 CONTROL LEVERS...........................................................................243
		30.3 CONTROL BOX..............................................................................245
		30.4 FUSE BOX.................................................................................246
	31. OPERATION.....................................................................................247
		31.1 OPERATION OF WORK EQUIPMENT..............................................................247
		31.2 CHECK BEFORE STARTING ENGINE.............................................................249
	32. PRECAUTIONS FOR MACHINE OPERATION.............................................................252
		32.1 PRECAUTIONS DURING OPERATION.............................................................252
	33. PRECAUTIONS WHEN DISASSEMBLING MACHINE........................................................254
	34. MAINTENANCE...................................................................................255
		34.1 OIL FILTER AND LEVEL GAUGE POSITION......................................................255
		34.2 ADJUST BUCKET CLEARANCE..................................................................256
		34.3 CHECK BEFORE STARTING....................................................................257
		34.4 EVERY 10 HOURS SERVICE...................................................................258
	35. EXCAVATOR WORK................................................................................261
	36. TRANSPORTATION................................................................................262
	37. INTRODUCTION OF ATTACHMENT....................................................................266
		37.1 ATTACHMENT INSTALLATION COMBINATION TABLE................................................266
		37.2 SPECIFICATION, USE.......................................................................267
	38. SPECIFICATIONS................................................................................268

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]