Komatsu PC1100-6 PC1100LC-6 PC1100SP-6 Hydraulic Excavator Operation & Maintenance Manual SN 10115 and up – PDF DOWNLOAD

Description

Komatsu PC1100-6 PC1100LC-6 PC1100SP-6 Hydraulic Excavator Operation & Maintenance Manual

TABLE OF CONTENTS:

Komatsu PC1100-6 PC1100LC-6 PC1100SP-6 Hydraulic Excavator Operation & Maintenance Manual 

WELCOME........................................................................  0
COVER..........................................................................  1
1. FOREWORD....................................................................  2
2. SAFETY INFORMATION..........................................................  5
3. INTRODUCTION................................................................  6
4. LOCATION OF PLATES,TABLE TO ENTER SERIAL NUMBER AND DISTRIBUTOR.............  7
5. CONTENTS....................................................................  8
SAFETY......................................................................... 12
	6. GENERAL PRECAUTIONS..................................................... 13
	7. PRECAUTIONS DURING OPERATION............................................ 21
		7.1 BEFORE STARTING ENGINE............................................. 21
		7.2 AFTER STARTING ENGINE.............................................. 22
		7.3 TRANSPORTATION..................................................... 28
		7.4 BATTERY............................................................ 29
		7.5 TOWING............................................................. 31
	8. SAFETY MAINTENANCE INFORMATION.......................................... 32
		8.1 BEFORE CARRYING OUT MAINTENANCE.................................... 32
	9. POSITION FOR ATTACHING SAFETY LABELS.................................... 38
		9.1 POSITION FOR ATTACHING SAFETY LABELS............................... 38
		9.2 CONTENT AND USE OF WARNING PLATES.................................. 42
OPERATION...................................................................... 43
	10. GENERAL VIEW........................................................... 44
		10.1 GENERAL VIEW OF MACHINE........................................... 44
		10.2 GENERAL VIEW OF CONTROLS AND GAUGES............................... 45
	11. EXPLANATION OF COMPONENTS.............................................. 46
		11.1 MACHINE MONITOR................................................... 46
		11.2 SWITCHES.......................................................... 58
		11.3 CONTROL LEVERS,PEDALS............................................. 64
		11.4 DOOR LOCK......................................................... 66
		11.5 CAP,COVER WITH LOCK............................................... 67
		11.6 EMERGENCY EXIT FROM OPERATOR'S CAB................................ 68
		11.7 HOT AND COOL BOX.................................................. 68
		11.8 LUGGAGE BOX....................................................... 68
		11.9 ASHTRAY........................................................... 68
		11.10 POWER SUPPLY SOCKET.............................................. 68
		11.11 FUSE............................................................. 69
		11.12 FUSIBLE LINK..................................................... 70
		11.13 CONTROLLERS...................................................... 70
		11.14 TOOL HOLDER (CLOTH BAG).......................................... 70
		11.15 HANDLING GREASE PUMP............................................. 70
		11.16 HANDLING ACCUMULATOR............................................. 73
	12. OPERATION.............................................................. 75
		12.1 CHECK BEFORE STARTING ENGINE...................................... 75
		12.2 STARTING ENGINE................................................... 88
		12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE....................... 91
		12.4 MOVING MACHINE OFF................................................ 98
		12.5 STEERING MACHINE..................................................101
		12.6 STOPPING MACHINE..................................................103
		12.7 SWINGING..........................................................104
		12.8 OPERATION OF WORK EQUIPMENT.......................................105
		12.9 HANDLING WORKING MODE.............................................106
		12.10 PROHIBITIONS FOR OPERATION.......................................107
		12.11 PRECAUTIONS FOR OPERATION........................................109
		12.12 PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS......................110
		12.13 HOW TO ESCAPE FROM MUD...........................................112
		12.14 WORK POSSIBLE USING HYDRAULIC....................................113
		12.15 REPLACEMENT OF BUCKET............................................114
		12.16 PARKING MACHINE..................................................116
		12.17 CHECK AFTER FINISHING WORK.......................................117
		12.18 STOPPING ENGINE..................................................118
		12.19 CHECK AFTER STOPPING ENGINE......................................119
		12.20 LOCKING..........................................................119
	13. TRANSPORTATION.........................................................120
		13.1 PRECAUTIONS FOR TRANSPORTATION....................................120
		13.2 METHOD OF LIFTING MACHINE.........................................120
		13.3 PRECAUTIONS FOR LOADING...........................................122
		13.4 TRANSPORTATION....................................................123
	14. COLD WEATHER OPERATION.................................................129
		14.1 PRECAUTIONS FOR LOW TEMPERATURE...................................129
		14.2 PRECAUTIONS AFTER COMPLETION OF WORK..............................131
		14.3 AFTER COLD WEATHER................................................131
	15. LONG-TERM STORAGE......................................................132
		15.1 BEFORE STORAGE....................................................132
		15.2 DURING STORAGE....................................................133
		15.3 AFTER STORAGE.....................................................133
		15.4 STARTING MACHINE AFTER LONG-TERM STORAGE..........................133
	16. TROUBLESHOOTING........................................................134
		16.1 WHEN MACHINE RUNS OUT OF FUEL.....................................134
		16.2 PHENOMENA THAT ARE NOT FAILURES ..................................134
		16.3 METHOD OF TOWING MACHINE..........................................134
		16.4 PRECAUTIONS ON PARTICULAR JOBSITES................................134
		16.5 IF BATTERY IS DISCHARGED..........................................135
		16.6 OTHER TROUBLE.....................................................140
MAINTENANCE....................................................................146
	17. GUIDES TO MAINTENANCE..................................................147
	18. OUTLINES OF SERVICE....................................................149
		18.1 OUTLINE OF OIL,FUEL,COOLANT.......................................149
		18.2 OUTLINE OF ELECTRIC SYSTEM........................................153
		18.3 OUTLINE OF HYDRAULIC SYSTEM.......................................154
	19. WEAR PARTS LIST........................................................155
	20. USE OF FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....156
	21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.........................160
		21.1 INTRODUCTION OF NECESSARY TOOLS...................................160
		21.2 TORQUE LIST.......................................................161
	22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..........................162
	23. MAINTENANCE SCHEDULE CHART.............................................164
		23.1 MAINTENANCE SCHEDULE CHART........................................164
	24. SERVICE PROCEDURE......................................................168
		24.1 INITIAL 100 HOURS SERVICE.........................................168
		24.2 INITIAL 250 HOURS SERVICE.........................................168
		24.3 WHEN REQUIRED.....................................................169
		24.4 CHECK BEFORE STARTING.............................................190
		24.5 EVERY 10 HOURS SERVICE............................................191
		24.6 EVERY 100 HOURS SERVICE...........................................193
		24.7 EVERY 250 HOURS SERVICE...........................................194
		24.8 EVERY 500 HOURS SERVICE...........................................205
		24.9 EVERY 1000 HOURS SERVICE..........................................213
		24.10 EVERY 2000 HOURS SERVICE.........................................220
		24.11 EVERY 4000 HOURS SERVICE.........................................224
SPECIFICATIONS.................................................................225
	25. SPECIFICATIONS.........................................................226
OPTION PARTS,ATTACHMENTS.......................................................232
	26. GENERAL PRECAUTIONS....................................................233
		26.1 PRECAUTIONS REPLATED TO SAFETY....................................233
		26.2 PRECAUTIONS WHEN INSTALLING ATTACHMENTS...........................234
	27. HANDLING BUCKET WITH HOOK..............................................235
		27.1 CHECKING FOR DAMAGE TO BUCKET WITH HOOK...........................235
		27.2 PROHIBITED OPERATIONS.............................................235
		27.3 PRECAUTIONS DURING OPERATIONS.....................................235
	28. USING SEAT BELT........................................................236
		28.1 SEAT BELT.........................................................236
	29. INTRODUCTION OF OPTIONAL PARTS,ATTACHMENTS.............................238
		29.1 COMBINATIONS OF WORK EQUIPMENT....................................238
		29.2 SELECTION OF TRACK SHOES..........................................240
	30. HANDLING AIR CONDITIONER...............................................242
		30.1 HANDLING AIR CONDITIONER..........................................242
	31. HANDLING CAR RADIO.....................................................245
		31.1 HANDLING CAR RADIO................................................245
	32. AUTO-GREASING SYSTEM...................................................250
		32.1 GENERAL LOCATIONS.................................................250
		32.2 EXPLANATION OF EQUIPMENT..........................................251
		32.3 GREASING POINTS FOR AUTO-GREASING SYSTEM..........................253
		32.4 OPERATION.........................................................254
		32.5 TROUBLESHOOTING...................................................257
		32.6 MAINTENANCE.......................................................258
LOADING SHOVEL.................................................................264
	33. GENERAL LOCATIONS......................................................265
	34. INSTRUMENTS AND CONTROLS...............................................266
		34.1 SWITCH............................................................266
	35. OPERATIONS.............................................................268
		35.1 OPERATION OF WORK EQUIPMENT.......................................268
	36. PRECAUTIONS FOR MACHINE OPERATION......................................270
		36.1 PRECAUTIONS DURING OPERATION......................................270
	37. PRECAUTIONS WHEN DISASSEMBLING MACHINE.................................273
	38. MAINTENANCE............................................................274
		38.1 CHECK BEFORE STARTING.............................................274
		38.2 EVERY 10 HOURS SERVICE............................................275
		38.3 EVERY 2000 HOURS SERVICE..........................................278
	39. EXCAVATOR WORK.........................................................280
	40. TRANSPORTATION.........................................................281
		40.1 TRANSPORTATION....................................................281
	41. CONSUMABLE PARTS LIST..................................................283
	42. SPECIFICATIONS.........................................................284
	43. COMBINATIONS OF WORK EQUIPMENT.........................................287
		43.1 COMBINATIONS OF WORK EQUIPMENT....................................287

KOMATSU PC1100-6 PC1100LC-6 PC1100SP-6 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL SN 10115 AND UP – PDF DOWNLOAD:

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DESCRIPTION:

Komatsu PC1100-6 PC1100LC-6 PC1100SP-6 Hydraulic Excavator Operation & Maintenance Manual 

FOREWORD:

• This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically. If this manual has been lost or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor.
• If you sell the machine, be sure to give this manual to the new owners. Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual.
• Consult Komatsu or your Komatsu distributor for the latest available information of your machine or for questions regarding information in this manual. This manual may contain attachments and optional equipment that are not available in your area. Consult Komatsu or your Komatsu distributor for those items you may require.

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.