Komatsu PC150-6K PC150LC-6K Hydraulic Excavators Operation & Maintenance Manual K30001 and up – PDF DOWNLOAD

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Komatsu PC150-6K PC150LC-6K Hydraulic Excavators Operation & Maintenance Manual

FILE DETAILS:

Komatsu PC150-6K PC150LC-6K Hydraulic Excavators Operation & Maintenance Manual

Brands: Komatsu
Equipment Type:  Hydraulic Excavators
Manuals Type: Operation & Maintenance Manual
Machine Model: PC150-6K, PC150LC-6K
Serial Number: K30001 and up
Book Code: EEAM008801
Language: English
Pages: 257
File Format: Portable Document Format (PDF)

KOMATSU PC150-6K PC150LC-6K HYDRAULIC EXCAVATORS OPERATION & MAINTENANCE MANUAL K30001 AND UP – PDF DOWNLOAD:

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DESCRIPTION:

Komatsu PC150-6K PC150LC-6K Hydraulic Excavators Operation & Maintenance Manual

FOREWORD:

• This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically. If this manual has been lost or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor.
• If you sell the machine, be sure to give this manual to the new owners. Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information for your machine or for questions regarding information in this manual.

TABLE OF CONTENTS:

Komatsu PC150-6K PC150LC-6K Hydraulic Excavators Operation & Maintenance Manual

MAIN MENU.....................................................................  0
COVER PAGE....................................................................  1
1.  FOREWORD..................................................................  2
2.  SAFETY INFORMATION........................................................  3
3.  INTRODUCTION..............................................................  4
4.  LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.............  5
5.  CONTENTS..................................................................  7
SAFETY........................................................................ 11
	6.  GENERAL PRECAUTIONS................................................... 12
	7.  PRECAUTIONS DURING OPERATION.......................................... 18
		7.1  BEFORE STARTING ENGINE........................................... 18
		7.2  OPERATING MACHINE................................................ 20
		7.3  TRANSPORTATION................................................... 25
		7.4  BATTERY.......................................................... 26
		7.5  TOWING........................................................... 27
		7.6  BUCKET WITH HOOK................................................. 28
	8.  PRECAUTIONS FOR MAINTENANCE........................................... 31
		8.1  BEFORE CARRYING OUT MAINTENANCE.................................. 31
		8.2  DURING MAINTENANCE............................................... 34
	9.  POSITION FOR ATTACHING SAFETY LABELS.................................. 38
OPERATION..................................................................... 42
	10.  GENERAL VIEW......................................................... 43
		10.1  GENERAL VIEW OF MACHINE......................................... 43
		10.2  GENERAL VIEW OF CONTROLS AND GAUGES............................. 44
	11.  EXPLANATION OF COMPONENTS............................................ 45
		11.1  MACHINE MONITOR................................................. 45
		11.2  SWITCHES........................................................ 56
		11.3  CONTROL LEVERS, PEDALS.......................................... 60
		11.4  ROOF HATCH...................................................... 65
		11.5  FRONT WINDOW.................................................... 66
		11.6  DOOR LOCK....................................................... 68
		11.7  CAP, COVER WITH LOCK............................................ 69
		11.8  LUGGAGE TRAY.................................................... 70
		11.9  ASHTRAY......................................................... 70
		11.10  HEATER......................................................... 70
		11.11  AIR CONDITIONER................................................ 71
		11.12  CAB RADIO...................................................... 74
		11.13  FUSE........................................................... 75
		11.14  FUSIBLE LINK................................................... 76
		11.15  CONTROLLERS.................................................... 76
		11.16  TOOL BOX....................................................... 76
		11.17  REFUELLING PUMP................................................ 76
		11.18  HANDLING THE ACCUMULATOR....................................... 77
	12.  OPERATION............................................................ 79
		12.1  CHECK BEFORE STARTING ENGINE.................................... 79
		12.2  STARTING ENGINE................................................. 89
		12.3  OPERATIONS AND CHECKS AFTER STARTING ENGINE..................... 92
		12.4  MOVING MACHINE OFF.............................................. 98
		12.5  STEERING MACHINE................................................101
		12.6  STOPPING MACHINE................................................103
		12.7  SWINGING........................................................104
		12.8  OPERATION OF WORK EQUIPMENT.....................................105
		12.9  WORKING MODE SELECTION..........................................106
		12.10  PROHIBITIONS FOR OPERATION.....................................108
		12.11  PRECAUTIONS FOR OPERATION......................................110
		12.12  PRECAUTIONS WHEN TRAVELLING UP OR DOWN HILLS...................111
		12.13  HOW TO ESCAPE FROM MUD.........................................113
		12.14  WORK POSSIBLE USING HYDRAULIC EXCAVATOR........................114
		12.15  REPLACEMENT AND INVERSION OF BUCKET............................115
		12.16  PARKING THE MACHINE............................................117
		12.17  CHECK AFTER FINISHING WORK.....................................118
		12.18  STOPPING ENGINE................................................119
		12.19  CHECK AFTER STOPPING ENGINE....................................120
		12.20  LOCKING........................................................120
		12.21  OVERLOAD WARNING DEVICE........................................120
	13.  TRANSPORTATION.......................................................121
		13.1  LOADING, UNLOADING WORK.........................................121
		13.2  PRECAUTIONS FOR LOADING.........................................123
		13.3  PRECAUTIONS FOR TRANSPORTATION..................................124
		13.4  LIFTING THE MACHINE.............................................124
	14.  COLD WEATHER OPERATION...............................................126
		14.1  PRECAUTIONS FOR LOW TEMPERATURE.................................126
		14.2  PRECAUTIONS AFTER  COMPLETION OF WORK...........................127
		14.3  AFTER COLD WEATHER..............................................127
	15.  LONG-TERM STORAGE....................................................128
		15.1  BEFORE STORAGE..................................................128
		15.2  DURING STORAGE..................................................129
		15.3  AFTER STORAGE...................................................129
		15.4  STARTING MACHINE AFTER LONG-TERM STORAGE........................129
	16.  TROUBLESHOOTING......................................................130
		16.1  PHENOMENA THAT ARE NOT FAILURES.................................130
		16.2  METHOD OF TOWING MACHINE........................................130
		16.3  USING METHOD FOR LIGHT-WEIGHT TOWING HOLE.......................130
		16.4  PRECAUTIONS ON PARTICULAR JOBSITES..............................131
		16.5  IF BATTERY IS DISCHARGED........................................131
		16.6  OTHER TROUBLE...................................................135
MAINTENANCE...................................................................140
	17.  GUIDES TO MAINTENANCE................................................141
	18.  OUTLINES OF SERVICE..................................................144
		18.1  OUTLINE OF OIL, FUEL, COOLANT...................................144
		18.2  OUTLINE OF ELECTRIC SYSTEM......................................148
		18.3  OUTLINE OF HYDRAULIC SYSTEM.....................................149
	19.  WEAR PARTS LIST......................................................150
	20.  USE FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....151
	21.  STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.......................155
		21.1  INTRODUCTION OF NECESSARY TOOLS.................................155
		21.2  TORQUE LIST.....................................................156
	22.  PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS........................157
	23.  MAINTENANCE SCHEDULE CHART...........................................159
		23.1  MAINTENANCE SCHEDULE CHART......................................159
		23.2  MAINTENANCE WHEN USING HYDRAULIC BREAKER........................161
	24.  SERVICE PROCEDURE....................................................162
		24.1  WHEN REQUIRED...................................................163
		24.2  CHECK BEFORE STARTING...........................................184
		24.3  EVERY 100 HOURS SERVICE.........................................190
		24.4  EVERY 250 HOURS SERVICE.........................................193
		24.5  EVERY 500 HOURS SERVICE.........................................200
		24.6  EVERY 1000 HOURS SERVICE........................................206
		24.7  EVERY 2000 HOURS SERVICE........................................211
		24.8  EVERY 4000 HOURS SERVICE........................................218
SPECIFICATIONS................................................................219
	25.0  SPECIFICATIONS......................................................220
		25.1  MACHINE SPECIFICATIONS..........................................220
		25.2  EXPLANATION OF LIFTING CAPACITY CHART...........................223
OPTIONS, ATTACHMENTS..........................................................227
	26.  GENERAL PRECAUTIONS..................................................228
		26.1  PRECAUTIONS RELATED TO SAFETY...................................228
		26.2  PRECAUTIONS WHEN INSTALLING ATTACHMENTS.........................229
	27.  HANDLING BUCKET WITH HOOK............................................230
		27.1  CHECKING FOR DAMAGE TO BUCKET WITH HOOK.........................230
		27.2  PROHIBITED OPERATIONS...........................................230
		27.3  PRECAUTIONS DURING OPERATIONS...................................230
	28.  USING SEAT BELT......................................................231
		28.1  SEAT BELT.......................................................231
	29.  MACHINES READY FOR ATTACHMENTS.......................................233
		29.1  EXPLANATION OF COMPONENTS.......................................233
		29.2  HYDRAULIC CIRCUIT...............................................235
		29.3  ATTACHMENT MOUNTING/DISMOUNTING PROCEDURE.......................237
		29.4  OPERATION.......................................................239
		29.5  LONG TERM STORAGE...............................................240
		29.6  SPECIFICATIONS..................................................240
	30.  INTRODUCTION OF ATTACHMENTS..........................................241
		30.1  SPECIFICATION, USE..............................................241
		30.2  ATTACHMENT INSTALLATION COMBINATION TABLE.......................242
		30.3  SELECTION OF TRACK SHOES........................................243
		30.4  SELECTION OF BUCKET TEETH.......................................244
		30.5  HANDLING TRAPEZOIDAL BUCKET.....................................245
		30.6  HANDLING THE CLAMSHELL BUCKET...................................246
	31.  EXTENDING MACHINE SERVICE LIFE.......................................247
		31.1  HYDRAULIC BREAKER...............................................247
		31.2  POWER RIPPER....................................................250
		31.3  FORK GRAB.......................................................251
		31.4  GRAPPLE BUCKET..................................................252
		31.5  SCRAP GRAPPLE...................................................253
		31.6  CRUSHER & SMASHER...............................................254
		31.7  HYDRAULIC PILE DRIVER...........................................255
		31.8  HYDRAULIC EXCAVATOR WITH MULTIPURPOSE CRANE.....................256

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]