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KOMATSU PC15MRX-1 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:10001 & UP) KOMATSU PC15MRX-1 – PDF DOWNLOAD
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- KOMATSU PC15MRX-1 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL
- SERIAL NUMBER:10001 & UP
- PUBLICATION NUMBER:SEAM044900T
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KOMATSU PC15MRX-1 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:10001 & UP) KOMATSU PC15MRX-1
KOMATSU PC15MRX-1 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:10001 & UP) KOMATSU PC15MRX-1 – PDF DOWNLOAD:
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DESCRIPTION:
KOMATSU PC15MRX-1 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:10001 & UP) KOMATSU PC15MRX-1
- This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Accidents can be prevented by knowing beforehand conditions that may cause hazard when performing operation and maintenance.
- Operators and maintenance personnel must always do as follows before beginning operation or maintenance. Always be sure to read and understand this manual thoroughly before performing operation and maintenance. Read the safety messages given in this manual and the safety labels affixed to the machine thoroughly and be sure that you understand them fully.
- Keep this manual at the storage location for the Operation and Maintenance Manual given below, and have all personnel read it periodically. If this manual has been lost or has become dirty and cannot be read, request a replacement manual immediately from Komatsu or your Komatsu distributor. If you sell the machine, be sure to give this manual to the new owners together with the machine.
TABLE OF CONTENTS:
KOMATSU PC15MRX-1 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:10001 & UP) KOMATSU PC15MRX-1
COVER........................................................................... 1 FOREWORD........................................................................ 2 FOREWORD.................................................................... 3 SAFETY INFORMATION.......................................................... 6 INTRODUCTION................................................................ 8 DIRECTIONS OF MACHINE................................................... 8 PRODUCT INFORMATION......................................................... 9 MACHINE SERIAL NUMBER PLATE AND ITS LOCATION............................ 9 ENGINE SERIAL NUMBER PLATE AND ITS LOCATION............................. 9 EMISSION CONTROL INFORMATION LABEL...................................... 10 SERVICE METER LOCATION.................................................. 10 YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR............................. 10 CONTENTS........................................................................ 11 SAFETY.......................................................................... 15 SAFETY INFORMATION.......................................................... 16 POSITION FOR ATTACHING SAFETY LABELS........................................ 18 POSITION FOR ATTACHING SAFETY LABELS.................................... 19 SAFETY LABELS........................................................... 20 SAFETY INFORMATION.......................................................... 24 SAFETY RULES............................................................ 24 IF ABNORMALITIES ARE FOUND.............................................. 24 WORKING WEAR AND PERSONAL PROTECTIVE ITEMS.............................. 24 FIRE EXTINGUISHER AND FIRST AID KIT..................................... 24 SAFETY EQUIPMENT........................................................ 25 KEEP MACHINE CLEAN...................................................... 25 KEEP OPERATOR'S COMPARTMENT CLEAN....................................... 25 LEAVING OPERATOR'S SEAT WITH LOCK....................................... 25 HANDRAILS AND STEPS..................................................... 26 CRUSHING OR CUTTING PREVENTION.......................................... 26 MOUNTING AND DISMOUNTING................................................ 27 NO PERSONS ON ATTACHMENTS............................................... 27 BURN PREVENTION......................................................... 27 FIRE PREVENTION AND EXPLOSION PREVENTION................................ 28 ACTION IF FIRE OCCURS................................................... 29 WINDSHIELD WASHER FLUID................................................. 29 FALLING OBJECTS,FLYING OBJECTS AND INTRUDING OBJECTS PREVENTION......... 29 ATTACHMENT INSTALLATION................................................. 29 ATTACHMENT COMBINATIONS................................................. 30 CAB WIDOW GLASSES....................................................... 30 UNAUTHORIZED MODIFICATIONS.............................................. 30 SAFETY AT JOBSITE....................................................... 30 WORKING ON LOOSE GROUND................................................. 30 DISTANCE TO HIGH VOLTAGE CABLES......................................... 31 ENSURE GOOD VISIBILITY.................................................. 31 VENTILATION FOR ENCLOSED AREA........................................... 32 SIGNALMAN'S SIGNAL AND SIGNS............................................ 32 ASBESTOS DUST HAZARD PREVENTION......................................... 32 SAFETY MACHINE OPERATION.................................................... 33 STARTING ENGINE......................................................... 33 CHECKS BEFORE STARTING ENGINE....................................... 33 SAFETY RULES FOR STARTING ENGINE.................................... 34 STARTING ENGINE IN COLD WEATHER..................................... 34 OPERATION............................................................... 35 CHECKS AFTER STARTING ENGINE........................................ 35 SAFETY RULES FOR CHANGING MACHINE DIRECTIONS........................ 35 SAFETY RULES FOR TRAVELING.......................................... 36 TRAVELING ON SLOPES................................................. 37 OPERATIONS ON SLOPES................................................ 38 PROHIBITED OPERATIONS............................................... 38 OPERATIONS ON SNOW.................................................. 40 PARKING MACHINE..................................................... 40 TRANSPORTATION.......................................................... 41 LOADING AND UNLOADING............................................... 41 SHIPPING THE MACHINE................................................ 42 BATTERY................................................................. 43 BATTERY HAZARD PREVENTION........................................... 43 STARTING ENGINE WITH BOOSTER CABLES................................. 44 TOWING.................................................................. 45 SAFETY RULES FOR TOWING............................................. 45 LIFTING OBJECTS WITH BUCKET............................................. 46 SAFETY RULES FOR LIFTING OBJECTS.................................... 46 SAFETY MAINTENANCE INFORMATION.............................................. 47 WARNING TAG............................................................. 47 KEEP WORK PLACE CLEAN AND TIDY.......................................... 47 APPOINT LEADER WHEN WORKING WITH OTHERS................................. 47 STOP ENGINE BEFORE CARRYING OUT MAINTENANCE............................. 48 TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING...................... 49 PROPER TOOLS............................................................ 49 ACCUMULATOR............................................................. 50 PERSONNEL............................................................... 50 ATTACHMENTS............................................................. 50 WORK UNDER THE MACHINE.................................................. 50 NOISE................................................................... 51 WHEN USING HAMMER....................................................... 51 WELDING WORKS........................................................... 51 REMOVING BATTERY TERMINALS.............................................. 51 SAFETY FIRST WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION.... 52 DO NOT DISASSEMBLE RECOIL SPRINGS....................................... 52 SAFETY RULES FOR HIGH-PRESSURE OIL...................................... 52 SAFETY HANDLING HIGH-PRESSURE HOSES..................................... 53 WASTE MATERIALS......................................................... 53 AIR CONDITIONER MAINTENANCE............................................. 53 COMPRESSED AIR.......................................................... 53 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS........................... 54 OPERATION....................................................................... 55 GENERAL VIEW................................................................ 56 GENERAL VIEW OF MACHINE................................................. 56 GENERAL VIEW CONTROLS AND GAUGES........................................ 57 EXPLANATION OF COMPONENTS................................................... 58 MACHINE MONITOR......................................................... 58 SWITCHES................................................................ 63 CONTROL LEVERS,PEDALS................................................... 65 VARIABLE BLADE.......................................................... 70 ENGINE HOOD............................................................. 71 FUSE.................................................................... 72 COVER WITH LOCK......................................................... 73 OPERATION MANUAL STORAGE................................................ 73 TIPPING OPERATOR'S SEAT................................................. 74 MACHINE OPERATIONS AND CONTROLS............................................. 75 BEFORE STARTING ENGINE.................................................. 75 STARTING ENGINE......................................................... 85 AFTER STARTING ENGINE................................................... 88 STOPPING THE ENGINE..................................................... 91 CHECK AFTER SHUT OFF ENGINE............................................. 91 MACHINE OPERATION....................................................... 92 STEERING THE MACHINE.................................................... 96 SWINGING................................................................ 98 WORK EQUIPMENT CONTROLS AND OPERATIONS.................................. 99 PROHIBITED OPERATIONS...................................................101 GENERAL OPERATION INFORMATION...........................................104 TRAVELING ON SLOPES.....................................................105 ESCAPE FROM MUD.........................................................107 RECOMMENDED APPLICATIONS................................................108 REPLACEMENT AND INVERSION OF BUCKET.....................................110 PARKING MACHINE.........................................................112 CHECK AFTER FINISHING WORK..............................................113 LOCKING.................................................................113 RUBBER SHOES............................................................114 TRANSPORTATION..............................................................118 TRANSPORTATION PROCEDURE................................................118 LOADING AND UNLOADING WITH TRAILER......................................119 LIFTING MACHINE.........................................................123 COLD WEATHER OPERATION......................................................125 COLD WEATHER OPERATION INFORMATION......................................125 AFTER DAILY WORK COMPLETION.............................................127 AFTER COLD WEATHER SEASON...............................................128 LONG TERM STORAGE...........................................................129 BEFORE STORAGE..........................................................129 DURING STORAGE..........................................................129 AFTER STORAGE...........................................................130 TROUBLESHOOTING.............................................................131 AFTER RUNNING OUT OF FUEL...............................................131 PHENOMENA THAT ARE NOT FAILURES.........................................131 TOWING THE MACHINE......................................................132 PRECAUTIONS ON PARTICULAR JOBSITES......................................132 DISCHARGED BATTERY......................................................133 OTHER TROUBLE...........................................................137 MAINTENANCE.....................................................................141 MAINTENANCE INFORMATION.....................................................142 LUBRICANTS,COOLANT AND FILTERS..............................................145 OUTLINE OF OIL,FUEL,COOLANT.............................................145 ELECTRIC SYSTEM MAINTENANCE.............................................148 HANDLING HYDRAULIC SYSTEM...............................................148 WEAR PARTS LIST.............................................................150 USE OF FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE.........151 PROPER SELECTION OF FUEL,COOLANT AND LUBRICANTS.........................151 TIGHTENING TORQUE SPECIFICATIONS............................................155 TIGHTENING TORQUE LIST..................................................155 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...............................156 SAFETY CRITICAL PARTS...................................................156 MAINTENANCE SCHEDULE........................................................157 MAINTENANCE SCHEDULE CHART..............................................157 MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER..............................159 MAINTENANCE PROCEDURE.......................................................160 INITIAL 250 HOURS MAINTENANCE(ONLY AFTER THE FIRST 250 HOURS)...........160 WHEN REQUIRED...........................................................161 CHECK,CLEAN AND REPLACE AIR CLEANER ELEMENT.........................161 CLEAN INSIDE OF COOLING SYSTEM......................................163 CHECK BATTERY ELECTROLYTE LEVEL.....................................166 CLEAN FUEL FILTER...................................................169 CHECK AND ADJUST TRACK TENSION......................................170 CHECK RUBBER SHOES..................................................172 CHECK AND ADJUST TRACK TENSION......................................174 REPLACE RUBBER SHOES................................................176 REPLACE BUCKET TEETH................................................179 DRAIN WATER AND SEDIMENT FROM FUEL TANK.............................180 CHECK BEFORE STARTING...................................................181 EVERY 100 HOURS MAINTENANCE.............................................182 LUBRICATING.........................................................182 EVERY 250 HOURS MAINTENANCE.............................................183 CHANGE OIL IN ENGINE OIL PAN,REPLACE ENGINE OIL FILTER CARTRIDGE....183 CHECK OIL LEVEL IN FINAL DRIVE CASE,ADD OIL.........................184 REPLACE HYDRAULIC OIL FILTER ELEMENT................................184 INSPECT AND ADJUST COOLING FAN BELT TENSION.........................186 EVERY 500 HOURS MAINTENANCE.............................................187 LUBRICATING.........................................................187 REPLACE FUEL FILTER ELEMENT.........................................188 CLEAN AND INSPECT RADIATOR FINS.....................................190 REPLACE FUEL FEED PUMP PRE-FILTER...................................191 EVERY 1000 HOURS MAINTENANCE............................................192 CHANGE OIL IN FINAL DRIVE CASE......................................192 EVERY 2000 HOURS MAINTENANCE............................................193 CHANGE AND CLEAN HYDRAULIC OIL AND STRAINER.........................193 INSPECT ALTERNATOR AND STARTING MOTOR...............................194 INSPECT ENGINE VALVE CLEARANCES.....................................195 SPECIFICATIONS..................................................................196 SPECIFICATIONS..............................................................197 ATTACHMENTS AND OPTIONS.........................................................199 GENERAL PRECAUTIONS.........................................................200 PRECAUTIONS RELATED TO SAFETY...........................................200 PRECAUTIONS WHEN INSTALLING ATTACHMENTS.................................202 HANDLING BUCKET WITH HOOK...................................................203 CHECKING FOR DAMAGE TO BUCKET WITH HOOK.................................203 PROHIBITED OPERATIONS...................................................203 ATTACHMENT GUIDE............................................................204 ATTACHMENT COMBINATIONS.................................................204 MACHINES READY FOR ATTACHMENTS..............................................205 EXPLANATION OF COMPONENTS...............................................205 HYDRAULIC CIRCUIT.......................................................207 OPERATION...............................................................208 RECOMMENDED ATTACHMENT OPERATIONS...........................................210 HYDRAULIC BREAKER.......................................................210 INDEX...........................................................................215
PLEASE NOTE:
⦁ This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
⦁ This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
⦁ Require some other service manual or have any queries: please WRITE to us at [email protected]
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