KOMATSU PC160LC-8 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:25001 and up) KOMATSU PC160LC-8 – PDF DOWNLOAD

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KOMATSU PC160LC-8 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:25001 and up) KOMATSU PC160LC-8

KOMATSU PC160LC-8 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:25001 AND UP) KOMATSU PC160LC-8 – PDF DOWNLOAD:

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KOMATSU PC160LC-8 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:25001 and up) KOMATSU PC160LC-8

• This manual gives details of the operation and methods of inspection and maintenance for this machine that must be obeyed in order to use the machine safely. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Read, understand and follow all precautions and warnings in this manual and on the machine before performing operation and maintenance. Failure to do so may result in serious injury or death.
• Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used. Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions. If you carry out any operation, inspection, or maintenance under conditions that are not described in this manual, understand that it is your responsibility to take the necessary precautions to ensure safety. In no event should you or others engage in the prohibited uses or actions described in this manual.
• Improper operation and maintenance of the machine can be hazardous and could result in serious injury or death. If you sell the machine, be sure to give this manual to the new owner together with the machine. Always keep this Operation and Maintenance Manual in the location shown on the right so that all relevant personnel can read it at any time. Storage location for the Operation and Maintenance Manual: magazine box on the left side of the operator’s seat.
• If this manual is lost or damaged, contact your distributor immediately to arrange for its replacement. For details regarding the machine serial No. you will need to provide your Komatsu distributor, see “YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR (PAGE 1-6)”. This manual uses the international units (SI) for units of measurement. For reference, units that have been used in the past are given in ( ). The explanations, values, and illustrations in this manual have been prepared based on the latest information available as of the date of its publication.
• Continuing improvements in the design of this machine may lead to additional changes that are not reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information concerning your machine or with questions regarding information contained in this manual.
• The numbers in circles in the illustrations correspond to the numbers in ( ) in the text. (For example:1 → (1)) Komatsu delivers machines that comply with all applicable regulations and standards of the country to which it has been shipped. If this machine has been purchased in another country, it may lack certain safety devices and specifications that are necessary for use in your country. If there is any question about whether your product complies with the applicable standards and regulations of your country, consult Komatsu or your Komatsu distributor before operating the machine.

TABLE OF CONTENTS:

KOMATSU PC160LC-8 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:25001 and up) KOMATSU PC160LC-8

COVER..........................................................................................  1
FOREWORD.......................................................................................  2
	BEFORE READING THIS MANUAL.................................................................  3
	SAFETY INFORMATION.........................................................................  4
	INTRODUCTION...............................................................................  5
		USE OF MACHINE.........................................................................  5
		DIRECTIONS OF MACHINE..................................................................  5
		VISIBILITY FROM OPERATOR'S SEAT........................................................  5
	PRODUCT INFORMATION........................................................................  6
		PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE...........................  6
		EPA REGULATIONS, ENGINE NUMBER PLATE...................................................  6
		SERVICE METER LOCATION.................................................................  7
		YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR............................................  7
	CONTENTS...................................................................................  8
SAFETY......................................................................................... 12
	SAFETY..................................................................................... 13
	SAFETY LABELS.............................................................................. 16
		LOCATION OF SAFETY LABELS.............................................................. 17
		SAFETY LABELS.......................................................................... 18
	GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE.................................... 25
		PRECAUTIONS BEFORE STARTING OPERATION.................................................. 25
		PREPARATIONS FOR SAFE OPERATION........................................................ 25
		FIRE PREVENTION........................................................................ 27
		PRECAUTIONS WHEN GETTING ON OR OFF MACHINE............................................. 28
		DO NOT GET CAUGHT IN WORK EQUIPMENT.................................................... 30
		PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES........................................... 30
		PROTECTION AGAINST FALLING, FLYING, INTRUDING OBJECTS.................................. 30
		UNAUTHORIZED MODIFICATION.............................................................. 31
		PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS......................................... 31
		PRECAUTIONS RELATED TO CAB GLASS....................................................... 31
		PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING........................................ 31
	PRECAUTIONS FOR OPERATION.................................................................. 32
		PRECAUTIONS FOR JOBSITE................................................................ 32
		STARTING ENGINE........................................................................ 34
		OPERATION.............................................................................. 36
		TRANSPORTATION......................................................................... 44
		TOWING................................................................................. 45
		LIFTING OBJECTS WITH BUCKET............................................................ 45
	PRECAUTIONS FOR MAINTENANCE................................................................ 46
		PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE................................. 46
		PRECAUTIONS FOR INSPECTION AND MAINTENANCE............................................. 50
OPERATION...................................................................................... 56
	MACHINE VIEW ILLUSTRATIONS................................................................. 57
		OVERALL MACHINE VIEW................................................................... 57
		CONTROLS AND GAUGES.................................................................... 58
	DETAILED CONTROLS AND GAUGES............................................................... 60
		MONITORING SYSTEM...................................................................... 60
		SWITCHES...............................................................................126
		CONTROL LEVERS AND PEDALS..............................................................130
		SUN ROOF...............................................................................133
		WINDSHIELD.............................................................................133
		EMERGENCY ESCAPE HAMMER................................................................139
		DOOR LOCK..............................................................................139
		CAP WITH LOCK..........................................................................140
		DRINK BOX..............................................................................142
		MAGAZINE BOX...........................................................................142
		ASHTRAY................................................................................142
		AIR CONDITIONER CONTROLS...............................................................143
		RADIO..................................................................................156
		AUXILIARY ELECTRIC POWER...............................................................161
		FUSE...................................................................................162
		FUSIBLE LINK...........................................................................163
		CONTROLLER.............................................................................163
		TOOL BOX...............................................................................163
		GREASE GUN HOLDER......................................................................164
		FIRE EXTINGUISHER......................................................................164
	MACHINE OPERATIONS AND CONTROLS............................................................165
		BEFORE STARTING ENGINE.................................................................165
		STARTING ENGINE........................................................................187
		AFTER STARTING ENGINE..................................................................190
		STOPPING THE ENGINE....................................................................201
		MACHINE OPERATION......................................................................202
		STEERING THE MACHINE...................................................................206
		SWINGING...............................................................................208
		WORK EQUIPMENT CONTROLS AND OPERATIONS.................................................209
		WORKING MODE...........................................................................211
		PROHIBITED OPERATIONS..................................................................213
		GENERAL OPERATION INFORMATION..........................................................216
		TRAVELING ON SLOPES....................................................................218
		ESCAPE FROM MUD........................................................................220
		RECOMMENDED APPLICATIONS...............................................................221
		BUCKET REPLACEMENT AND INVERSION.......................................................223
		PARKING MACHINE........................................................................227
		MACHINE INSPECTION AFTER DAILY WORK....................................................228
		LOCKING................................................................................229
	TRANSPORTATION.............................................................................230
		TRANSPORTATION PROCEDURE...............................................................230
		LOADING AND UNLOADING WITH TRAILER.....................................................231
		LIFTING MACHINE........................................................................241
	COLD WEATHER OPERATION.....................................................................243
		COLD WEATHER OPERATION INFORMATION.....................................................243
		AFTER DAILY WORK COMPLETION............................................................245
		AFTER COLD WEATHER SEASON..............................................................245
	LONG TERM STORAGE..........................................................................246
		BEFORE STORAGE.........................................................................246
		DURING STORAGE.........................................................................246
		AFTER STORAGE..........................................................................247
		STARTING MACHINE AFTER LONG-TERM STORAGE...............................................247
	TROUBLES AND ACTIONS.......................................................................248
		RUNNING OUT OF FUEL....................................................................248
		PHENOMENA THAT ARE NOT FAILURES........................................................248
		TOWING THE MACHINE.....................................................................249
		LIGHTWEIGHT TOWING HOLE................................................................250
		SEVERE JOB CONDITION...................................................................250
		DISCHARGED BATTERY.....................................................................251
		OTHER TROUBLE..........................................................................255
MAINTENANCE....................................................................................262
	MAINTENANCE INFORMATION....................................................................263
	OUTLINE OF SERVICE.........................................................................265
		HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................265
		ELECTRIC SYSTEM MAINTENANCE............................................................268
	WEAR PARTS.................................................................................269
		WEAR PARTS LIST........................................................................269
	RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................270
		RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....272
	TIGHTENING TORQUE SPECIFICATIONS...........................................................273
		TIGHTENING TORQUE LIST.................................................................273
	SAFETY CRITICAL PARTS......................................................................274
		SAFETY CRITICAL PARTS LIST.............................................................275
	MAINTENANCE SCHEDULE.......................................................................276
		MAINTENANCE SCHEDULE CHART.............................................................276
		MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER.............................................278
	MAINTENANCE PROCEDURE......................................................................279
		INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS).........................279
		INITIAL 500 HOURS MAINTENANCE (ONLY AFTER THE FIRST 500 HOURS).........................279
		WHEN REQUIRED..........................................................................280
		CHECK BEFORE STARTING..................................................................307
		EVERY 100 HOURS MAINTENANCE............................................................308
		EVERY 250 HOURS MAINTENANCE............................................................309
		EVERY 500 HOURS MAINTENANCE............................................................313
		EVERY 1000 HOURS MAINTENANCE...........................................................326
		EVERY 2000 HOURS MAINTENANCE...........................................................333
		EVERY 4000 HOURS MAINTENANCE...........................................................340
		EVERY 5000 HOURS MAINTENANCE...........................................................344
		EVERY 8000 HOURS MAINTENANCE...........................................................345
SPECIFICATIONS.................................................................................346
	SPECIFICATIONS.............................................................................347
ATTACHMENTS, OPTIONS...........................................................................350
	GENERAL PRECAUTIONS FOR SAFETY.............................................................351
		PRECAUTIONS WHEN SELECTING.............................................................351
		READ THE INSTRUCTION MANUAL THOROUGHLY.................................................351
		PRECAUTIONS WHEN REMOVING OR INSTALLING................................................351
		PRECAUTIONS WHEN USING.................................................................351
	BUCKET WITH HOOK...........................................................................352
		HOOK CONDITION.........................................................................352
		PROHIBITED OPERATIONS..................................................................352
	MACHINE READY FOR ATTACHMENT...............................................................353
		LOCATIONS..............................................................................353
		HYDRAULIC CIRCUIT......................................................................357
		ATTACHMENT REMOVAL AND INSTALLATION....................................................362
		ATTACHMENT OPERATIONS..................................................................366
		LONG TERM STORAGE......................................................................370
		SPECIFICATIONS.........................................................................370
	ATTACHMENT GUIDE...........................................................................371
		ATTACHMENT COMBINATIONS................................................................372
		TRACK SHOES SELECTION..................................................................373
		BUCKET TEETH SELECTION.................................................................374
	RECOMMENDED ATTACHMENT OPERATIONS..........................................................375
		HYDRAULIC BREAKER......................................................................375
	HANDLING MACHINES EQUIPPED WITH KOMTRAX....................................................380
		BASIC PRECAUTIONS......................................................................380
INDEX..........................................................................................382

PLEASE NOTE:

⦁ This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
⦁ This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
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