KOMATSU PC18MR-3 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:20001 & UP) KOMATSU PC18MR-3 – PDF DOWNLOAD

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KOMATSU PC18MR-3 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:20001 & UP) KOMATSU PC18MR-3

KOMATSU PC18MR-3 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:20001 & UP) KOMATSU PC18MR-3 – PDF DOWNLOAD:

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KOMATSU PC18MR-3 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:20001 & UP) KOMATSU PC18MR-3

• Before beginning operation or maintenance, operators and maintenance personnel must always observe the following points.
• Read this manual thoroughly and understand its contents fully.
• Read the safety messages and safety labels given in this manual carefully so that they should be understood fully.
• Keep this manual at the storage location for the Operation and Maintenance Manual given below so that all personnel involved in working on the machine can consult it periodically.
• In case this manual should be lost or damaged, immediately contact Komatsu or your Komatsu distributor to obtain a new copy.
• When you sell the machine, make sure that this manual should be provided to the new owner together with the machine.
• In this manual, measurements are expressed in international standard units (SI). For the reference purpose, weight units used in the past are also displayed in ( ).

TABLE OF CONTENTS:

KOMATSU PC18MR-3 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:20001 & UP) KOMATSU PC18MR-3

COVER
.....................................................................  1
FOREWORD
..................................................................  2
	FOREWORD...............................................................  3
	SAFETY INFORMATION.....................................................  4
	INTRODUCTION...........................................................  6
		DIRECTIONS OF MACHINE..............................................  6
	PRODUCT INFORMATION....................................................  7
		PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE.......  7
		ENGINE SERIAL NUMBER PLATE AND ITS LOCATION........................  7
		EPA NAMEPLATE......................................................  8
		SERVICE METER LOCATION.............................................  8
		YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR........................  9
	CONTENTS............................................................... 10
SAFETY
.................................................................... 14
	SAFETY................................................................. 15
	SAFETY LABELS.......................................................... 17
		LOCATION OF SAFETY LABELS.......................................... 17
		SAFETY LABELS...................................................... 18
	GENERAL PRECAUTIONS.................................................... 23
	SAFETY MACHINE OPERATION............................................... 32
		STARTING ENGINE.................................................... 32
		OPERATION.......................................................... 34
		TRANSPORTATION..................................................... 40
		BATTERY............................................................ 41
		TOWING............................................................. 43
		LIFTING OBJECTS WITH BUCKET........................................ 44
	SAFETY MAINTENANCE INFORMATION......................................... 45
OPERATION
................................................................. 54
	MACHINE VIEW ILLUSTRATIONS............................................. 55
		OVERALL MACHINE VIEW............................................... 55
		CONTROLS AND GAUGES................................................ 56
	DETAILED CONTROLS AND GAUGES........................................... 57
		MONITORING SYSTEM.................................................. 57
		SWITCHES........................................................... 63
		CONTROL LEVERS AND PEDALS.......................................... 66
		COVER WITH LOCK.................................................... 72
		ENGINE REAR COVER.................................................. 73
		COOLING COVER...................................................... 74
		BATTERY COVER...................................................... 75
		METHOD OF OPENING (TILTING) FLOOR.................................. 76
		AUXILIARY ELECTRIC POWER........................................... 80
		FUSE............................................................... 80
		BLOCK FUSE......................................................... 81
		OPERATION MANUAL STORAGE........................................... 81
		TOOL BOX........................................................... 82
		HANDLING MACHINES EQUIPPED WITH KOMTRAX............................ 83
	MACHINE OPERATIONS AND CONTROLS........................................ 84
		BEFORE STARTING ENGINE............................................. 84
		STARTING ENGINE.................................................... 97
		AFTER STARTING ENGINE..............................................101
		STOPPING THE ENGINE................................................104
		MACHINE OPERATION..................................................105
		STEERING THE MACHINE...............................................110
		SWINGING...........................................................112
		WORK EQUIPMENT CONTROLS AND OPERATIONS.............................113
		PROHIBITED OPERATIONS..............................................116
		GENERAL OPERATION INFORMATION......................................118
		TRAVELING ON SLOPES................................................120
		ESCAPE FROM MUD....................................................122
		WORK POSSIBLE USING COMPACT HYDRAULIC EXCAVATOR....................123
		BUCKET REPLACEMENT.................................................125
		PARKING MACHINE....................................................126
		MACHINE INSPECTION AFTER DAILY WORK................................127
		LOCKING............................................................128
		RUBBER SHOES (MACHINE WITH RUBBER SHOES ONLY)......................129
	TRANSPORTATION.........................................................134
		TRANSPORTATION PROCEDURE...........................................134
		LOADING AND UNLOADING WITH TRAILER.................................135
		LIFTING MACHINE....................................................141
	COLD WEATHER OPERATION.................................................144
		COLD WEATHER OPERATION INFORMATION.................................144
		AFTER DAILY WORK COMPLETION........................................146
		AFTER COLD WEATHER SEASON..........................................146
	LONG TERM STORAGE......................................................147
		BEFORE STORAGE.....................................................147
		DURING STORAGE.....................................................147
		AFTER STORAGE......................................................147
	TROUBLES AND ACTIONS...................................................149
		RUNNING OUT OF FUEL................................................149
		PHENOMENA THAT ARE NOT FAILURES....................................149
		TOWING THE MACHINE.................................................150
		SEVERE JOB CONDITION...............................................150
		DISCHARGED BATTERY.................................................151
		OTHER TROUBLE......................................................155
MAINTENANCE
...............................................................158
	MAINTENANCE INFORMATION................................................159
	OUTLINE OF SERVICE.....................................................161
		HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.............161
		ELECTRIC SYSTEM MAINTENANCE........................................165
		HANDLING HYDRAULIC SYSTEM..........................................165
	WEAR PARTS.............................................................166
		WEAR PARTS LIST....................................................166
	RECOMMENDED FUEL, COOLANT, AND LUBRICANT...............................167
	TIGHTENING TORQUE SPECIFICATIONS.......................................169
		TIGHTENING TORQUE LIST.............................................169
	SAFETY CRITICAL PARTS..................................................170
		SAFETY CRITICAL PARTS LIST.........................................170
	MAINTENANCE SCHEDULE...................................................171
		MAINTENANCE SCHEDULE CHART.........................................171
		MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER.........................172
	MAINTENANCE PROCEDURE..................................................173
		WHEN REQUIRED......................................................173
		CHECK BEFORE STARTING..............................................196
		EXPLANATION OF SYMBOLS FOR LUBRICATION STANDARD TABLE..............196
		EVERY 500 HOURS MAINTENANCE........................................197
		EVERY 1000 HOURS MAINTENANCE.......................................205
		EVERY 1500 HOURS MAINTENANCE.......................................208
		EVERY 2000 HOURS MAINTENANCE.......................................209
SPECIFICATIONS
............................................................214
	SPECIFICATIONS.........................................................215
ATTACHMENTS, OPTIONS
......................................................218
	ATTACHMENTS AND OPTIONS - GENERAL INFORMATION..........................219
		SAFETY FIRST.......................................................219
		ATTACHMENT INSTALLATION............................................220
	BUCKET WITH HOOK.......................................................221
		HOOK CONDITION.....................................................221
		PROHIBITED OPERATIONS..............................................221
	MACHINE READY FOR ATTACHMENT...........................................222
		LOCATIONS..........................................................222
		HYDRAULIC CIRCUIT..................................................225
		ATTACHMENT OPERATIONS..............................................226
		LONG TERM STORAGE..................................................227
		SPECIFICATIONS.....................................................227
	CHANGING MACHINE CONTROL PATTERN (IF PATTERN CHANGE VALVE EQUIPPED)....228
		CONTROL PATTERN CHANGE PROCEDURE...................................228
		MACHINE CONTROL PATTERNS...........................................229
	ATTACHMENT GUIDE.......................................................230
		ATTACHMENT COMBINATIONS............................................230
	HANDLING ARM WITH BUILT-IN BREAKER.....................................231
		REMOVING AND INSTALLING CHISEL.....................................231
		PROCEDURE FOR BREAKER OPERATIONS...................................234
		PRECAUTIONS WHEN CARRYING OUT BREAKER OPERATIONS...................235
		INSTALLATION OF BUCKET.............................................236
		PRECAUTIONS WHEN CARRYING OUT BUCKET OPERATIONS....................238
		STOWING CHISEL, DUMMY CHISEL.......................................238
		CHECK BEFORE STARTING..............................................239
		SPECIFICATIONS.....................................................240
	RECOMMENDED ATTACHMENT OPERATIONS......................................241
		HYDRAULIC BREAKER..................................................241
INDEX......................................................................246

PLEASE NOTE:

⦁ This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
⦁ This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
⦁ Require some other service manual or have any queries: please WRITE to us at [email protected]