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Komatsu PC2000-8 Hydraulic Excavator Operation & Maintenance Manual SN 20186 and up TEN00366-01 – PDF DOWNLOAD
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Komatsu PC2000-8 Hydraulic Excavator Operation & Maintenance Manual
SERIAL NUMBERS 20186 and up
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Description
Komatsu PC2000-8 Hydraulic Excavator Operation & Maintenance Manual
FILE DETAILS:
Komatsu PC2000-8 Hydraulic Excavator Operation & Maintenance Manual
Brands: Komatsu
Equipment Type: Hydraulic Excavators
Manuals Type: Operation & Maintenance Manual
Machine Model: PC2000-8
Serial Number: 20186 and up
Book Code: TEN00366-01
Language: English
Pages: 525
File Format: Portable Document Format (PDF)
KOMATSU PC2000-8 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL SN 20186 AND UP TEN00366-01 – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Komatsu PC2000-8 Hydraulic Excavator Operation & Maintenance Manual
BEFORE READING THIS MANUAL :
This manual gives details of the operation and methods of inspection and maintenance for this machine that must be obeyed in order to use the machine safely. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Read, understand and follow all precautions and warnings in this manual and on the machine before performing operation and maintenance.
- Failure to do so may result in serious injury or death. Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used. Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions. If you carry out any operation, inspection, or maintenance under conditions that are not described in this manual, understand that it is your responsibility to take the necessary precautions to ensure safety. In no event should you or others engage in the prohibited uses or actions described in this manual. Improper operation and maintenance of the machine can be hazardous and could result in serious injury or death.
- If you sell the machine, be sure to give this manual to the new owner together with the machine. Always keep this Operation and Maintenance Manual in the location shown on the right so that all relevant personnel can read it at any time. Storage location for the Operation and Maintenance Manual: magazine box on the left side of the operator’s seat. If this manual is lost or damaged, contact your distributor immediately to arrange for its replacement.
- For details regarding the machine serial No. you will need to provide your Komatsu distributor, see “YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR (PAGE 1-7)”. This manual uses the international units (SI) for units of measurement. For reference, units that have been used in the past are given in ( ). The explanations, values, and illustrations in this manual have been prepared based on the latest information available as of the date of its publication. Continuing improvements in the design of this machine may lead to additional changes that are not reflected in this manual.
- Consult Komatsu or your Komatsu distributor for the latest available information concerning your machine or with questions regarding information contained in this manual. The numbers in circles in the illustrations correspond to the numbers in ( ) in the text. (For example:1 → (1)) Komatsu delivers machines that comply with all applicable regulations and standards of the country to which it has been shipped.
- If this machine has been purchased in another country, it may lack certain safety devices and specifications that are necessary for use in your country. If there is any question about whether your product complies with the applicable standards and regulations of your country, consult Komatsu or your Komatsu distributor before operating the machine.
TABLE OF CONTENTS:
Komatsu PC2000-8 Hydraulic Excavator Operation & Maintenance Manual
COVER.......................................................................................... 1 FOREWORD....................................................................................... 2 BEFORE READING THIS MANUAL................................................................. 3 SAFETY INFORMATION......................................................................... 4 INTRODUCTION............................................................................... 5 USE OF MACHINE......................................................................... 5 DIRECTIONS OF MACHINE.................................................................. 5 VISIBILITY FROM OPERATOR'S SEAT........................................................ 6 PRODUCT INFORMATION........................................................................ 7 PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE........................... 7 EPA REGULATIONS, ENGINE NUMBER PLATE................................................... 7 SERVICE METER LOCATION................................................................. 8 YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR............................................ 8 CONTENTS................................................................................... 9 SAFETY......................................................................................... 14 SAFETY..................................................................................... 15 SAFETY LABELS.............................................................................. 18 LOCATION OF SAFETY LABELS.............................................................. 19 SAFETY LABELS.......................................................................... 20 GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE.................................... 25 PRECAUTIONS BEFORE STARTING OPERATION.................................................. 25 PREPARATIONS FOR SAFE OPERATION........................................................ 25 FIRE PREVENTION........................................................................ 27 PRECAUTIONS WHEN GETTING ON OR OFF MACHINE............................................. 28 DO NOT GET CAUGHT IN WORK EQUIPMENT.................................................... 30 PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES........................................... 30 PROTECTION AGAINST FALLING, FLYING, INTRUDING OBJECTS.................................. 31 UNAUTHORIZED MODIFICATION.............................................................. 31 PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS......................................... 32 PRECAUTIONS RELATED TO CAB GLASS....................................................... 32 PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING........................................ 32 PRECAUTIONS FOR OPERATION.................................................................. 33 PRECAUTIONS FOR JOBSITE................................................................ 33 STARTING ENGINE........................................................................ 35 OPERATION.............................................................................. 37 TRANSPORTATION......................................................................... 44 TOWING................................................................................. 45 LIFTING OBJECTS WITH BUCKET............................................................ 45 PRECAUTIONS FOR MAINTENANCE................................................................ 46 PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE................................. 46 PRECAUTIONS FOR INSPECTION AND MAINTENANCE............................................. 50 OPERATION...................................................................................... 56 MACHINE VIEW ILLUSTRATIONS................................................................. 57 OVERALL MACHINE VIEW................................................................... 57 CONTROLS AND GAUGES.................................................................... 58 DETAILED CONTROLS AND GAUGES............................................................... 62 MONITORING SYSTEM...................................................................... 62 SWITCHES (INSIDE OPERATOR'S CAB).......................................................137 SWITCHES (INSIDE CAB BASE ROOM)........................................................147 SWITCHES (OUTSIDE OF MACHINE)..........................................................150 LAMP (INSIDE OPERATOR'S CAB)...........................................................161 LAMP (OUTSIDE OF MACHINE)..............................................................165 CONTROL LEVERS AND PEDALS..............................................................167 DOOR LOCK..............................................................................170 EMERGENCY EXIT FROM OPERATOR'S CAB.....................................................170 EMERGENCY ESCAPE HAMMER................................................................171 HANDLING EMERGENCY LADDER..............................................................172 FIRE EXTINGUISHER......................................................................176 CAP WITH LOCK..........................................................................177 ASHTRAY................................................................................178 CUP HOLDER.............................................................................178 MAGAZINE BOX...........................................................................179 HOOK...................................................................................179 UTILITY BOX............................................................................180 AIR CONDITIONER CONTROLS...............................................................181 RADIO..................................................................................199 AUXILIARY ELECTRIC POWER...............................................................204 FUSE...................................................................................205 CIRCUIT BREAKER........................................................................207 FUSE (IF EQUIPPED).....................................................................210 CONTROLLER.............................................................................211 TOOL, CAN STORAGE PLACE................................................................212 HANDLING GREASE PUMP AND GREASE GUN....................................................212 ACCUMULATOR............................................................................220 HANDLING HYDRAULIC LADDER..............................................................222 HANDLING MACHINES EQUIPPED WITH VHMS...................................................229 EXTERNAL POWER SOURCE TYPE ENGINE PREHEATING HEATER....................................231 HANDLING PORTABLE COMBUSTION TYPE PREHEATING HEATER....................................241 MACHINE OPERATIONS AND CONTROLS............................................................257 BEFORE STARTING ENGINE.................................................................257 STARTING ENGINE........................................................................288 AFTER STARTING ENGINE..................................................................292 STOPPING THE ENGINE....................................................................304 MACHINE OPERATION......................................................................313 STEERING THE MACHINE...................................................................317 SWINGING...............................................................................319 WORK EQUIPMENT CONTROLS AND OPERATIONS.................................................320 WORKING MODE...........................................................................322 PROHIBITED OPERATIONS..................................................................323 GENERAL OPERATION INFORMATION..........................................................327 TRAVELING ON SLOPES....................................................................328 ESCAPE FROM MUD........................................................................330 RECOMMENDED APPLICATIONS...............................................................331 BUCKET REPLACEMENT.....................................................................332 PARKING MACHINE........................................................................334 CHECK BEFORE SHUT OFF ENGINE...........................................................335 MACHINE INSPECTION AFTER DAILY WORK....................................................335 LOCKING................................................................................336 TRANSPORTATION.............................................................................337 TRANSPORTATION PROCEDURE...............................................................337 PRECAUTIONS FOR TRANSPORTATION.........................................................337 METHOD OF LIFTING UNITS FOR TRANSPORTATION.............................................337 TRANSPORTATION POSTURE.................................................................337 COLD WEATHER OPERATION.....................................................................338 COLD WEATHER OPERATION INFORMATION.....................................................338 AFTER DAILY WORK COMPLETION............................................................340 AFTER COLD WEATHER SEASON..............................................................340 LONG TERM STORAGE..........................................................................341 BEFORE STORAGE.........................................................................341 DURING STORAGE.........................................................................341 AFTER STORAGE..........................................................................342 STARTING MACHINE AFTER LONG-TERM STORAGE...............................................342 TROUBLES AND ACTIONS.......................................................................343 RUNNING OUT OF FUEL....................................................................343 PHENOMENA THAT ARE NOT FAILURES........................................................343 TOWING THE MACHINE.....................................................................344 SEVERE JOB CONDITION...................................................................344 DISCHARGED BATTERY.....................................................................345 OTHER TROUBLE..........................................................................350 MAINTENANCE....................................................................................356 MAINTENANCE INFORMATION....................................................................357 OUTLINE OF SERVICE.........................................................................359 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................359 ELECTRIC SYSTEM MAINTENANCE............................................................363 WEAR PARTS.................................................................................364 WEAR PARTS LIST........................................................................364 RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................365 RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....367 TIGHTENING TORQUE SPECIFICATIONS...........................................................368 TIGHTENING TORQUE LIST.................................................................368 SAFETY CRITICAL PARTS......................................................................369 SAFETY CRITICAL PARTS LIST.............................................................370 MAINTENANCE SCHEDULE.......................................................................371 MAINTENANCE SCHEDULE CHART.............................................................371 MAINTENANCE PROCEDURE......................................................................373 INITIAL 100 HOURS MAINTENANCE (ONLY AFTER THE FIRST 100 HOURS).........................373 INITIAL 500 HOURS MAINTENANCE (ONLY AFTER THE FIRST 500 HOURS).........................373 INITIAL 4000 HOURS MAINTENANCE (ONLY AFTER THE FIRST 4000 HOURS).......................373 WHEN REQUIRED..........................................................................374 CHECK BEFORE STARTING..................................................................416 EVERY 250 HOURS MAINTENANCE............................................................417 EVERY 500 HOURS MAINTENANCE............................................................426 EVERY 1000 HOURS MAINTENANCE...........................................................440 EVERY 2000 HOURS MAINTENANCE...........................................................459 EVERY 4000 HOURS MAINTENANCE...........................................................461 EVERY 5000 HOURS MAINTENANCE...........................................................465 EVERY 8000 HOURS MAINTENANCE...........................................................469 SPECIFICATIONS.................................................................................470 SPECIFICATIONS.............................................................................471 ATTACHMENTS, OPTIONS...........................................................................474 GENERAL PRECAUTIONS FOR SAFETY.............................................................475 PRECAUTIONS WHEN SELECTING.............................................................475 READ THE INSTRUCTION MANUAL THOROUGHLY.................................................475 PRECAUTIONS WHEN REMOVING OR INSTALLING................................................475 PRECAUTIONS WHEN USING.................................................................475 ATTACHMENT GUIDE...........................................................................476 COMBINATIONS OF WORK EQUIPMENT.........................................................476 FRONT GUARD............................................................................476 HANDLING SERVICE CENTER....................................................................477 GENERAL LOCATIONS......................................................................477 PROCEDURE FOR OPERATING SERVICE ARM....................................................478 METHOD OF DRAINING, ADDING LUBRICANT AND COOLANT FROM SERVICE PANEL....................481 GREASING LADDER SERVICE ARM............................................................491 REPLACE FUEL TANK BREATHER ELEMENT.....................................................492 ACTION WHEN MACHINE DOES NOT MOVE BECAUSE OF FAILURE IN PROXIMITY SWITCH...............493 HANDLING JUMP START RECEPTACLE.............................................................497 GENERAL LOCATIONS......................................................................497 CONNECTED PROCEDURE OF EXTERNAL POWER SOURCE...........................................497 ORBCOM CONTROLLER (COMMUNICATIONS TERMINAL)................................................499 LOADING SHOVEL.................................................................................500 MACHINE VIEW ILLUSTRATIONS.................................................................501 OVERALL MACHINE VIEW...................................................................501 EXPLANATION OF COMPONENTS..................................................................502 SWITCHES...............................................................................502 OPERATIONS.................................................................................504 OPERATION OF WORK EQUIPMENT............................................................504 PRECAUTIONS DURING OPERATION...........................................................506 EXCAVATOR WORK.........................................................................510 PRECAUTIONS WHEN DISASSEMBLING MACHINE.....................................................511 RELEASING PRESSURE.....................................................................511 TRANSPORTATION.............................................................................512 MACHINE CONFIGURATION FOR TRANSPORT....................................................512 MAINTENANCE................................................................................513 EVERY 10 HOURS MAINTENANCE.............................................................513 SPECIFICATION..............................................................................518 WEAR PARTS.................................................................................520 WEAR PARTS LIST........................................................................520 COMBINATION OF WORK EQUIPMENT..............................................................521 COMBINATION OF WORK EQUIPMENT..........................................................521 INDEX..........................................................................................522
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