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KOMATSU PC2000-8 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:20001 & UP) KOMATSU PC2000-8 – PDF DOWNLOAD
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- KOMATSU PC2000-8 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL
- SERIAL NUMBER:20001 & UP
- PUBLICATION NUMBER:TEN00236-03
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KOMATSU PC2000-8 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:20001 & UP) KOMATSU PC2000-8
KOMATSU PC2000-8 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:20001 & UP) KOMATSU PC2000-8 – PDF DOWNLOAD:
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KOMATSU PC2000-8 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:20001 & UP) KOMATSU PC2000-8
- This manual gives details of the operation and methods of inspection and maintenance for this machine that must be obeyed in order to use the machine safely. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Read, understand and follow all precautions and warnings in this manual and on the machine before performing operation and maintenance. Failure to do so may result in serious injury or death.
- Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used. Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions. If you carry out any operation, inspection, or maintenance under conditions that are not described in this manual, understand that it is your responsibility to take the necessary precautions to ensure safety.
- In no event should you or others engage in the prohibited uses or actions described in this manual. Improper operation and maintenance of the machine can be hazardous and could result in serious injury or death.
- If you sell the machine, be sure to give this manual to the new owner together with the machine. Always keep this Operation and Maintenance Manual in the location shown on the right so that all relevant personnel can read it at any time. Storage location for the Operation and Maintenance Manual: magazine box on the left side of the operator’s seat. If this manual is lost or damaged, contact your distributor immediately to arrange for its replacement. For details regarding the machine serial No. you will need to provide your Komatsu distributor, see “YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR (PAGE 1-9)”.
- This manual uses the international units (SI) for units of measurement. For reference, units that have been used in the past are given in ( ). The explanations, values, and illustrations in this manual have been prepared based on the latest information available as of the date of its publication. Continuing improvements in the design of this machine may lead to additional changes that are not reflected in this manual.
- Consult Komatsu or your Komatsu distributor for the latest available information concerning your machine or with questions regarding information contained in this manual. The numbers in circles in the illustrations correspond to the numbers in ( ) in the text. (For example:1 → (1)) Komatsu delivers machines that comply with all applicable regulations and standards of the country to which it has been shipped.
- If this machine has been purchased in another country, it may lack certain safety devices and specifications that are necessary for use in your country. If there is any question about whether your product complies with the applicable standards and regulations of your country, consult Komatsu or your Komatsu distributor before operating the machine.
TABLE OF CONTENTS:
KOMATSU PC2000-8 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:20001 & UP) KOMATSU PC2000-8
COVER.......................................................................................... 1 FOREWORD....................................................................................... 2 BEFORE READING THIS MANUAL................................................................. 3 SAFETY INFORMATION......................................................................... 6 INTRODUCTION............................................................................... 7 USE OF MACHINE......................................................................... 7 DIRECTIONS OF MACHINE.................................................................. 7 VISIBILITY FROM OPERATOR'S SEAT........................................................ 8 PRODUCT INFORMATION........................................................................ 9 PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE........................... 9 EPA REGULATIONS, ENGINE NUMBER PLATE................................................... 9 SERVICE METER LOCATION................................................................. 10 YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR............................................ 10 CONTENTS................................................................................... 11 SAFETY......................................................................................... 16 SAFETY..................................................................................... 17 SAFETY LABELS.............................................................................. 20 LOCATION OF SAFETY LABELS.............................................................. 21 SAFETY LABELS.......................................................................... 22 GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE.................................... 27 PRECAUTIONS BEFORE STARTING OPERATION.................................................. 27 PREPARATIONS FOR SAFE OPERATION........................................................ 27 FIRE PREVENTION........................................................................ 29 PRECAUTIONS WHEN GETTING ON OR OFF MACHINE............................................. 30 DO NOT GET CAUGHT IN WORK EQUIPMENT.................................................... 32 PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES........................................... 32 PROTECTION AGAINST FALLING, FLYING, INTRUDING OBJECTS.................................. 33 UNAUTHORIZED MODIFICATION.............................................................. 33 PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS......................................... 34 PRECAUTIONS RELATED TO CAB GLASS....................................................... 34 PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING........................................ 34 PRECAUTIONS FOR OPERATION.................................................................. 35 PRECAUTIONS FOR JOBSITE................................................................ 35 STARTING ENGINE........................................................................ 37 OPERATION.............................................................................. 39 TRANSPORTATION......................................................................... 46 TOWING................................................................................. 47 LIFTING OBJECTS WITH BUCKET............................................................ 47 PRECAUTIONS FOR MAINTENANCE................................................................ 48 PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE................................. 48 PRECAUTIONS FOR INSPECTION AND MAINTENANCE............................................. 52 OPERATION...................................................................................... 58 MACHINE VIEW ILLUSTRATIONS................................................................. 59 OVERALL MACHINE VIEW................................................................... 59 CONTROLS AND GAUGES.................................................................... 60 DETAILED CONTROLS AND GAUGES............................................................... 64 MONITORING SYSTEM...................................................................... 64 SWITCHES...............................................................................139 LAMP...................................................................................154 CONTROL LEVERS AND PEDALS..............................................................157 DOOR LOCK..............................................................................160 EMERGENCY EXIT FROM OPERATOR'S CAB.....................................................160 EMERGENCY ESCAPE HAMMER................................................................161 EMERGENCY ESCAPE EQUIPMENT.............................................................162 FIRE EXTINGUISHER......................................................................164 CAP WITH LOCK..........................................................................165 ASHTRAY................................................................................166 CUP HOLDER.............................................................................166 MAGAZINE BOX...........................................................................167 HOOK...................................................................................167 UTILITY BOX............................................................................168 AIR CONDITIONER CONTROLS...............................................................169 RADIO..................................................................................187 AUXILIARY ELECTRIC POWER...............................................................192 FUSE...................................................................................193 CIRCUIT BREAKER........................................................................195 FUSE (IF EQUIPPED).....................................................................198 CONTROLLER.............................................................................199 TOOL, CAN STORAGE PLACE................................................................200 HANDLING GREASE PUMP AND GREASE GUN....................................................200 ACCUMULATOR............................................................................208 HANDLING OF SLIDING LADDER.............................................................210 HANDLING MACHINES EQUIPPED WITH VHMS...................................................211 EXTERNAL POWER SOURCE TYPE ENGINE PREHEATING HEATER....................................213 HANDLING PORTABLE COMBUSTION TYPE PREHEATING HEATER....................................223 MACHINE OPERATIONS AND CONTROLS............................................................239 BEFORE STARTING ENGINE.................................................................239 STARTING ENGINE........................................................................269 AFTER STARTING ENGINE..................................................................273 STOPPING THE ENGINE....................................................................285 MACHINE OPERATION......................................................................291 STEERING THE MACHINE...................................................................295 SWINGING...............................................................................297 WORK EQUIPMENT CONTROLS AND OPERATIONS.................................................299 WORKING MODE...........................................................................301 PROHIBITED OPERATIONS..................................................................302 GENERAL OPERATION INFORMATION..........................................................306 TRAVELING ON SLOPES....................................................................307 ESCAPE FROM MUD........................................................................309 RECOMMENDED APPLICATIONS...............................................................310 BUCKET REPLACEMENT.....................................................................311 PARKING MACHINE........................................................................313 CHECK BEFORE SHUT OFF ENGINE...........................................................314 MACHINE INSPECTION AFTER DAILY WORK....................................................314 LOCKING................................................................................315 TRANSPORTATION.............................................................................316 TRANSPORTATION PROCEDURE...............................................................316 PRECAUTIONS FOR TRANSPORTATION.........................................................316 METHOD OF LIFTING UNITS FOR TRANSPORTATION.............................................316 TRANSPORTATION POSTURE.................................................................316 COLD WEATHER OPERATION.....................................................................317 COLD WEATHER OPERATION INFORMATION.....................................................317 AFTER DAILY WORK COMPLETION............................................................319 AFTER COLD WEATHER SEASON..............................................................319 LONG TERM STORAGE..........................................................................320 BEFORE STORAGE.........................................................................320 DURING STORAGE.........................................................................320 AFTER STORAGE..........................................................................321 STARTING MACHINE AFTER LONG-TERM STORAGE...............................................321 TROUBLES AND ACTIONS.......................................................................322 RUNNING OUT OF FUEL....................................................................322 PHENOMENA THAT ARE NOT FAILURES........................................................322 TOWING THE MACHINE.....................................................................323 SEVERE JOB CONDITION...................................................................323 DISCHARGED BATTERY.....................................................................324 OTHER TROUBLE..........................................................................328 MAINTENANCE....................................................................................334 MAINTENANCE INFORMATION....................................................................335 OUTLINE OF SERVICE.........................................................................337 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................337 ELECTRIC SYSTEM MAINTENANCE............................................................341 WEAR PARTS.................................................................................342 WEAR PARTS LIST........................................................................342 RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................343 RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....345 TIGHTENING TORQUE SPECIFICATIONS...........................................................346 TIGHTENING TORQUE LIST.................................................................346 SAFETY CRITICAL PARTS......................................................................347 SAFETY CRITICAL PARTS LIST.............................................................348 MAINTENANCE SCHEDULE.......................................................................349 MAINTENANCE SCHEDULE CHART.............................................................349 MAINTENANCE PROCEDURE......................................................................351 INITIAL 100 HOURS MAINTENANCE (ONLY AFTER THE FIRST 100 HOURS).........................351 INITIAL 500 HOURS MAINTENANCE (ONLY AFTER THE FIRST 500 HOURS).........................351 INITIAL 4000 HOURS MAINTENANCE (ONLY AFTER THE FIRST 4000 HOURS).......................351 WHEN REQUIRED..........................................................................352 CHECK BEFORE STARTING..................................................................396 EVERY 250 HOURS MAINTENANCE............................................................397 EVERY 500 HOURS MAINTENANCE............................................................406 EVERY 1000 HOURS MAINTENANCE...........................................................418 EVERY 2000 HOURS MAINTENANCE...........................................................437 EVERY 4000 HOURS MAINTENANCE...........................................................439 EVERY 5000 HOURS MAINTENANCE...........................................................443 EVERY 8000 HOURS MAINTENANCE...........................................................447 SPECIFICATIONS.................................................................................448 SPECIFICATIONS.............................................................................449 ATTACHMENTS, OPTIONS...........................................................................452 GENERAL PRECAUTIONS FOR SAFETY.............................................................453 PRECAUTIONS WHEN SELECTING.............................................................453 READ THE INSTRUCTION MANUAL THOROUGHLY.................................................453 PRECAUTIONS WHEN REMOVING OR INSTALLING................................................453 PRECAUTIONS WHEN USING.................................................................453 ATTACHMENT GUIDE...........................................................................454 COMBINATIONS OF WORK EQUIPMENT.........................................................454 FRONT GUARD............................................................................454 EMERGENCY LADDER...........................................................................455 ESCAPE PROCEDURE.......................................................................456 PRECAUTION WHEN STORING ROPE LADDER....................................................458 CHECK EMERGENCY LADDER.................................................................458 HANDLING HYDRAULIC LADDER..................................................................459 GENERAL LOCATIONS......................................................................459 OTHER LAMPS AND SWITCHES...............................................................460 PROCEDURE FOR OPERATING HYDRAULIC LADDER...............................................463 GREASING LADDER........................................................................466 ACTION WHEN PROXIMITY SWITCH HAS FAILED................................................467 SPECIFICATIONS.........................................................................469 ORBCOM CONTROLLER (COMMUNICATIONS TERMINAL)................................................470 LOADING SHOVEL.................................................................................472 MACHINE VIEW ILLUSTRATIONS.................................................................473 OVERALL MACHINE VIEW...................................................................473 EXPLANATION OF COMPONENTS..................................................................474 SWITCHES...............................................................................474 OPERATIONS.................................................................................476 OPERATION OF WORK EQUIPMENT............................................................476 PRECAUTIONS DURING OPERATION...........................................................478 EXCAVATOR WORK.........................................................................482 PRECAUTIONS WHEN DISASSEMBLING MACHINE.....................................................483 RELEASING PRESSURE.....................................................................483 TRANSPORTATION.............................................................................484 MACHINE CONFIGURATION FOR TRANSPORT....................................................484 MAINTENANCE................................................................................485 EVERY 10 HOURS MAINTENANCE.............................................................485 SPECIFICATION..............................................................................490 WEAR PARTS.................................................................................492 WEAR PARTS LIST........................................................................492 COMBINATION OF WORK EQUIPMENT..............................................................493 COMBINATION OF WORK EQUIPMENT..........................................................493 INDEX..........................................................................................494
PLEASE NOTE:
⦁ This is the SAME exact manual used by your dealers to fix your vehicle.
⦁ The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
⦁ Any queries / doubts regarding your purchase, please feel free to contact [email protected]
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