Komatsu PC200LC-6 Hydraulic Excavator Shop Manual SEBM010202 – PDF Download

Description

Komatsu PC200LC-6 Hydraulic Excavator Shop Manual – SEBM010202

This is the complete Komatsu PC200LC-6 Hydraulic Excavator Shop Manual, publication SEBM010202, covering machines from serial number C10827 and up (PC200LC-6Z). Whether you are servicing, repairing, or rebuilding a PC200LC-6 excavator, this manual provides the detailed procedures, specifications, and reference data needed to do the job correctly.

File Details

• Manual Type: Shop / Service Manual
• Brand: Komatsu
• Model: PC200LC-6, PC200LC-6Z
• Serial Range: C10827 and up
• Publication Number: SEBM010202
• Language: English
• Page Count: 540
• File Format: PDF

Chapters Covered

The Komatsu PC200LC-6 Shop Manual is organized into six major sections that walk through every system on the machine:

• 01 GENERAL – Specification dimension drawings, machine specifications, weight table, fuel, coolant, and lubricant recommendations
• 10 STRUCTURE AND FUNCTION – Engine related parts, radiator oil cooler aftercooler, engine control, power train, final drive, swing circle, swing machinery, track frame recoil spring, track shoe, hydraulic piping and circuit diagrams, hydraulic tank, hydraulic pump, in-line filter, control valve, self-reducing pressure valve, CLSS, swing motor, center swivel joint, travel motor, valve control, work equipment swing PPC valve, travel PPC valve, service PPC valve, accumulator, straight-travel system, EPC solenoid valve, boom holding valve, additional filter for breaker, work equipment, actual electrical wiring diagram, electrical circuit diagram, electric control system, machine monitor system, sensors
• 20 TESTING AND ADJUSTING – Standard value tables for engine, chassis, and electrical systems, testing and adjusting tools, measuring engine speed, exhaust color, adjusting valve clearance, measuring compression pressure, blow-by pressure, fuel injection timing, engine oil pressure, fan belt tension, air conditioner compressor belt tension, adjusting engine speed sensor and fuel control lever, testing and adjusting hydraulic pressure in work equipment, swing, and travel circuits, PC valve output pressure, LS valve output pressure and LS differential pressure, control circuit oil pressure, solenoid valve output pressure, PPC valve output pressure, travel deviation, hydraulic drift, oil leakage measurement, releasing remaining pressure, swing circle bearing clearance, track shoe tension, bleeding air, and troubleshooting
• 30 DISASSEMBLY AND ASSEMBLY – Starting motor, alternator, air conditioner compressor, condenser, engine oil cooler core, fuel injection pump, water pump, nozzle holder, turbocharger, thermostat, cylinder head, radiator and hydraulic oil cooler, engine main pump, damper, fuel tank, center swivel joint, final drive, sprocket, swing motor and swing machinery, revolving frame, swing circle, idler, recoil spring, track roller, carrier roller, track shoe, hydraulic tank, main pump, control valve, main relief valve, PC valve, LS valve, PC-EPC valve, solenoid valve, work equipment swing PPC valve, travel PPC valve, boom lock valve, boom cylinder, arm cylinder, bucket cylinder, hydraulic cylinder, work equipment, bucket, arm, bucket arm, operator’s cab, counterweight, and monitor
• 40 MAINTENANCE STANDARD – Wear limits, clearances, and service standards for swing machinery, swing circle, final drive, track frame, recoil spring, carrier roller, track roller, idler, track shoe, hydraulic pump, control valve, self-reducing pressure valve, swing motor, travel motor, work equipment swing PPC valve, travel PPC valve, service PPC valve, center swivel joint, boom holding valve, hydraulic cylinder, work equipment, and work equipment dimensions
• 90 OTHERS – Hydraulic piping drawing, hydraulic circuit diagram, actual electrical wiring diagrams, electrical circuit diagrams, and a detailed explanation of the CLSS system operation as a whole including neutral, one-side actuated, arm out, bucket dump, boom raise, swing, travel, and compound operation modes

This Komatsu PC200LC-6 shop manual is far more than a basic owner’s guide. It is the same comprehensive technical resource used by professional diesel mechanics and heavy equipment technicians to diagnose faults, perform complete component overhauls, and verify that every repair meets Komatsu’s original specifications. The manual covers the S6D102-1 engine, the HPV95+95 hydraulic pump, the HMV110-2 travel motor, the KMF90AB-3 swing motor, and every major mechanical, hydraulic, and electrical system on the PC200LC-6Z excavator.

What This Komatsu PC200LC-6 Shop Manual Enables You to Do

With the Komatsu PC200LC-6 Hydraulic Excavator Shop Manual SEBM010202, you can confidently tackle work that would otherwise require guesswork or expensive dealer visits. The Testing and Adjusting section alone provides the standard values and service limits needed to diagnose hydraulic pressure problems, engine performance issues, swing and travel faults, and electrical malfunctions. The Disassembly and Assembly section gives step-by-step procedures for removing and reinstalling major components, from the fuel injection pump and turbocharger to the final drive and swing machinery.

Because this manual includes the Maintenance Standard chapter, you can measure wear on track components, check backlash in the swing and final drive gearing, verify hydraulic cylinder clearances, and determine whether parts are within service limits or need replacement. This is the information that separates a proper repair from a temporary fix.

Why the Right Manual Matters for the PC200LC-6

The Komatsu PC200LC-6 is a robust 21,300 kg class excavator, but like any hydraulic machine, it depends on precise pressures, torques, and clearances to operate reliably. Using incorrect specifications can lead to premature component failure, poor performance, or unsafe operating conditions. This manual provides the exact values and procedures that Komatsu specifies for the PC200LC-6Z, including torque values, hydraulic pressure settings, and wear limits that are not available in generic repair guides.

Instant PDF Delivery

The Komatsu PC200LC-6 Shop Manual SEBM010202 is delivered as an instant PDF download after purchase. There is no shipping, no waiting, and no physical book to lose. You can access the manual on any device – laptop, tablet, or smartphone – and print the pages you need for the workshop. Whether you are in the field or in a fully equipped service bay, the information you need is always available.