Komatsu PC200(LC)-6, PC210(LC)-6, PC220(LC)-6, PC230(LC)-6 Hydraulic Excavator Operation & Maintenance Manual – PDF DOWNLOAD

Description

Komatsu PC200(LC)-6, PC210(LC)-6, PC220(LC)-6, PC230(LC)-6 Hydraulic Excavator Operation & Maintenance Manual

FILE DETAILS:

Komatsu PC200(LC)-6, PC210(LC)-6, PC220(LC)-6, PC230(LC)-6 Hydraulic Excavator Operation & Maintenance Manual

Brands: Komatsu
Equipment Type: Hydraulic Excavator
Manuals Type: Operation & Maintenance Manual
Machine Model: PC200(LC)-6, PC210(LC)-6, PC220(LC)-6, PC230(LC)-6
Serial Number: 80001 30001 50001 10001 and up
Book Code: SEAM002403
Language: English
Pages: 267
File Format: Portable Document Format (PDF)

KOMATSU PC200(LC)-6, PC210(LC)-6, PC220(LC)-6, PC230(LC)-6 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL – PDF DOWNLOAD:

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DESCRIPTION:

Komatsu PC200(LC)-6, PC210(LC)-6, PC220(LC)-6, PC230(LC)-6 Hydraulic Excavator Operation & Maintenance Manual 

FOREWORD:

• This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manbal handy and have all personnel read it periodically. If this manual has been lost or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor.
• If you sell the machine, be sure to give this manual to the new owners. Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual.
• Consult Komatsu or your Komatsu distributor for the latest available information of your machine or for questions regarding information in this manual. This manual may contain attachments and optional equipment that are not available in your area. Consult Komatsu or your Komatsu distributor for those items you may require.

TABLE OF CONTENTS:

Komatsu PC200(LC)-6, PC210(LC)-6, PC220(LC)-6, PC230(LC)-6 Hydraulic Excavator Operation & Maintenance Manual 

MAIN MENU......................................................................  0
1. FOREWORD....................................................................  3
2. SAFETY INFORMATION..........................................................  4
3. INTRODUCTION................................................................  5
4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...............  6
5. CONTENTS....................................................................  7
SAFETY......................................................................... 11
	6. GENERAL PRECAUTIONS..................................................... 12
	7. PRECAUTIONS DURING OPERATION............................................ 18
		7.1 BEFORE STARTING ENGINE............................................. 18
		7.2 OPERATING MACHINE.................................................. 20
		7.3 TRANSPORTATION..................................................... 25
		7.4 BATTERY............................................................ 26
		7.5 TOWING............................................................. 27
		7.6 BUCKET WITH HOOK................................................... 28
	8. PRECAUTIONS FOR MAINTENANCE............................................. 31
		8.1 BEFORE CARRYING OUT MAINTENANCE.................................... 31
		8.2 DURING MAINTENANCE................................................. 34
	9. POSITION FOR ATTACHING SAFETY LABELS.................................... 38
OPERATION...................................................................... 42
	10. GENERAL VIEW........................................................... 43
		10.1 GENERAL VIEW OF MACHINE........................................... 43
		10.2 GENERAL VIEW OF CONTROLS AND GAUGES............................... 44
	11. EXPLANATION OF COMPONENTS.............................................. 45
		11.1 MACHINE MONITOR................................................... 45
		11.2 METER............................................................. 56
		11.3 SWITCHES.......................................................... 57
		11.4 CONTROL LEVERS, PEDALS............................................ 61
		11.5 CEILING WINDOW.................................................... 66
		11.6 FRONT WINDOW...................................................... 67
		11.7 DOOR LOCK......................................................... 69
		11.8 CAP, COVER WITH LOCK.............................................. 70
		11.9 HOT/COOL BOX...................................................... 71
		11.10 LUGGAGE BOX...................................................... 71
		11.11 ASHTRAY.......................................................... 71
		11.12 AIR CONDITIONER.................................................. 72
		11.13 CAR RADIO........................................................ 75
		11.14 FUSE............................................................. 79
		11.15 FUSIBLE LINK..................................................... 80
		11.16 CONTROLLERS...................................................... 80
		11.17 TOOL BOX......................................................... 80
		11.18 GREASE PUMP HOLDER............................................... 80
		11.19 HANDLING ACCUMULATOR............................................. 81
	12. OPERATION.............................................................. 83
		12.1 CHECK BEFORE STARTING ENGINE...................................... 83
		12.2 STARTING ENGINE................................................... 93
		12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE....................... 96
		12.4 MOVING MACHINE OFF................................................102
		12.5 STEERING MACHINE..................................................105
		12.6 STOPPING MACHINE..................................................107
		12.7 SWINGING..........................................................108
		12.8 OPERATION OF WORK EQUIPMENT.......................................109
		12.9 WORKING MODE SELECTION............................................110
		12.10 PROHIBITIONS FOR OPERATION.......................................112
		12.11 PRECAUTIONS FOR OPERATION........................................114
		12.12 PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS......................115
		12.13 HOW TO ESCAPE FROM MUD...........................................117
		12.14 WORK POSSIBLE USING HYDRAULIC EXCAVATOR..........................118
		12.15 REPLACEMENT AND INVERSION OF BUCKET..............................119
		12.16 PARKING MACHINE..................................................121
		12.17 CHECK AFTER FINISHING WORK.......................................122
		12.18 STOPPING ENGINE..................................................123
		12.19 CHECK AFTER STOPPING ENGINE......................................124
		12.20 LOCKING..........................................................124
	13. TRANSPORTATION.........................................................125
		13.1 LOADING, UNLOADING WORK...........................................125
		13.2 PRECAUTIONS FOR LOADING...........................................127
		13.3 PRECAUTIONS FOR TRANSPORTATION....................................128
	14. COLD WEATHER OPERATION.................................................129
		14.1 PRECAUTIONS FOR LOW TEMPERATURE...................................129
		14.2 PRECAUTIONS AFTER COMPLETION OF WORK..............................131
		14.3 AFTER COLD WEATHER................................................131
	15. LONG-TERM STORAGE......................................................132
		15.1 BEFORE STORAGE....................................................132
		15.2 DURING STORAGE....................................................133
		15.3 AFTER STORAGE.....................................................133
		15.4 STARTING MACHINE AFTER LONG-TERM STORAGE..........................133
	16. TROUBLESHOOTING........................................................134
		16.1 PHENOMENA THAT ARE NOT FAILURES...................................134
		16.2 METHOD OF TOWING MACHINE..........................................134
		16.3 USING METHOD FOR LIGHT-WEIGHT TOWING HOLE.........................134
		16.4 PRECAUTIONS ON PARTICULAR JOBSITES................................135
		16.5 IF BATTERY IS DISCHARGED..........................................135
		16.6 OTHER TROUBLE.....................................................139
MAINTENANCE....................................................................144
	17. GUIDES TO MAINTENANCE..................................................145
	18. OUTLINES OF SERVICE....................................................148
		18.1 OUTLINE OF OIL, FUEL, COOLANT.....................................148
		18.2 OUTLINE OF ELECTRIC SYSTEM........................................151
		18.3 OUTLINE OF HYDRAULIC SYSTEM.......................................152
	19. WEAR PARTS LIST........................................................153
	20.USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....155
	21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.........................159
		21.1 INTRODUCTION OF NECESSARY TOOLS...................................159
		21.2 TORQUE LIST.......................................................160
	23. MAINTENANCE SCHEDULE CHART.............................................163
		23.1 MAINTENANCE SCHEDULE CHART........................................163
		23.2 MAINTENANCE INTERVAL WHEN USING HYDRAULIC BREAKER.................165
	24. SERVICE PROCEDURE......................................................166
		24.1 INITIAL 250 HOURS SERVICE.........................................166
		24.2 WHEN REQUIRED.....................................................167
		24.3 CHECK BEFORE STARTING.............................................187
		24.4 EVERY 100 HOURS SERVICE...........................................192
		24.5 EVERY 250 HOURS SERVICE...........................................195
		24.6 EVERY 500 HOURS SERVICE...........................................202
		24.7 EVERY 1000 HOURS SERVICE..........................................209
		24.8 EVERY 2000 HOURS SERVICE..........................................212
		24.9 EVERY 4000 HOURS SERVICE..........................................219
SPECIFICATIONS.................................................................220
	25. SPECIFICATIONS.........................................................221
OPTIONS, ATTACHMENTS...........................................................229
	26. GENERAL PRECAUTIONS....................................................230
		26.1 PRECAUTIONS RELATED TO SAFETY.....................................230
		26.2 PRECAUTIONS WHEN INSTALLING ATTACHMENTS...........................231
	27. HANDLING BUCKET WITH HOOK..............................................232
		27.1 CHECKING FOR DAMAGE TO BUCKET WITH HOOK...........................232
		27.2 PROHIBITED OPERATIONS.............................................232
		27.3 PRECAUTIONS DURING OPERATIONS.....................................232
	28. USING SEAT BELT........................................................233
		28.1 SEAT BELT.........................................................233
	29. HANDLING CAR HEATER....................................................235
		29.1 EXPLANATION OF COMPONENTS.........................................235
		29.2 PREPARING CAR HEATER..............................................236
	30. MACHINES READY FOR ATTACHMENTS.........................................237
		30.1 EXPLANATION OF COMPONENTS.........................................237
		30.2 HYDRAULIC CIRCUIT.................................................239
		31.3 SELECTION OF TRACK SHOES..........................................250
		30.4 OPERATION.........................................................243
		30.5 LONG-TERM STORAGE.................................................244
		30.6 SPECIFICATIONS....................................................244
	31. INTRODUCTION OF ATTACHMENTS............................................245
		31.1 SPECIFICATION, USE................................................245
		31.2 ATTACHMENT INSTALLATION COMBINATION TABLE.........................247
		31.3 SELECTION OF TRACK SHOES..........................................250
		31.4 SELECTION OF BUCKET TEETH.........................................251
		31.5 HANDLING RUBBER PAD SHOE..........................................252
		31.6 HANDLING TRAPEZOIDAL BUCKET.......................................254
		31.7 HANDLING EXTENSION ARM............................................255
		31.8 HANDLING CLAMSHELL BUCKET.........................................256
	32. EXTENDING MACHINE SERVICE LIFE.........................................257
		32.1 HYDRAULIC BREAKER.................................................257
		32.2 POWER RIPPER......................................................260
		32.3 FORK GRAB.........................................................261
		32.4 GRAPPLE BUCKET....................................................262
		32.5 SCRAP GRAPPLE.....................................................263
		32.6 CRUSHER & CUTTER..................................................264
		32.7 HYDRAULIC PILE DRIVER.............................................265
		32.8 HYDRAULIC EXCAVATOR WITH MULTI-PURPOSE CRANE......................266

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.