KOMATSU PC35R-8 PC45R-8 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SEAM015304T) – PDF DOWNLOAD

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KOMATSU PC35R-8 PC45R-8 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SEAM015304T)

KOMATSU PC35R-8 PC45R-8 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SEAM015304T) – PDF DOWNLOAD:

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KOMATSU PC35R-8 PC45R-8 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SEAM015304T)

• This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically. if this manual has been lost or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor.
• if you sell the machine, be sure to give this manual to the new owners.
• Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information of your machine or for questions regarding information in this manual.
• This manual may contain attachments and optional equipment that are not available in your area. Consult Komatsu or your Komatsu distributor for those items you may require.

TABLE OF CONTENTS:

KOMATSU PC35R-8 PC45R-8 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SEAM015304T)

COVER.....................................................................................................  1
1.FOREWORD................................................................................................  2
2.SAFETY INFORMATION......................................................................................  5
3.INTRODUCTION............................................................................................  6
4.LOCATION OF PLATES,TABLE TO ENTER SERIAL NO.AND DISTRIBUTOR.............................................  7
5.CONTENTS................................................................................................  8
SAFETY.................................................................................................... 12
	6.GENERAL PRECAUTIONS................................................................................. 13
	7.PRECAUTIONS DURING OPERATION........................................................................ 18
		7.1 BEFORE STARTING ENGINE........................................................................ 18
		7.2 AFTER STARTING ENGINE......................................................................... 20
		7.3 TRANSPORTATION................................................................................ 27
		7.4 BATTERY....................................................................................... 28
		7.5 TOWING........................................................................................ 30
	8.PRECAUTIONS FOR MAINTENANCE......................................................................... 31
		8.1 BEFORE CARRYING OUT MAINTENANCE............................................................... 31
		8.2 DURING MAINTENANCE............................................................................ 35
	9.POSITION FOR ATTACHING SAFETY LABELS................................................................ 40
OPERATION................................................................................................. 44
	10.GENERAL VIEW....................................................................................... 45
		10.1 GENERAL VIEW OF MACHINE...................................................................... 45
		10.2 GENERAL VIEW OF CONTROLS AND GAUGES.......................................................... 46
	11.EXPLANATION OF COMPONENTS.......................................................................... 47
		11.1 MACHINE MONITOR.............................................................................. 47
		11.2 SWITCHES..................................................................................... 52
		11.3 CONTROL LEVERS AND PEDALS.................................................................... 55
		11.4 ENGINE HOOD ................................................................................. 58
		11.5 FRONT WINDOW(MACHINES EQUIPPED WITH CAB)..................................................... 60
		11.6 SLIDING DOOR(MACHINES EQUIPPED WITH CAB)..................................................... 62
		11.7 HAMMER FOR EMERGENCY ESCAPE(MACHINES EQUIPPED WITH CAB)...................................... 63
		11.8 FUSES........................................................................................ 63
		119. FUSIBLE LINK................................................................................. 64
		11.10 CAP,COVER WITH LOCK......................................................................... 64
		11.11 MANUAL POCKET............................................................................... 65
		11.12 TOOL BOX.................................................................................... 65
		11.13 DUST INDICATOR.............................................................................. 65
	12.OPERATION.......................................................................................... 66
		12.1 CHECK BEFORE STARTING ENGINE................................................................. 66
		12.2 STARTING ENGINE.............................................................................. 75
		12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE.................................................. 77
		12.4 MOVING MACHINE OFF........................................................................... 79
		12.5 STEERING MACHINE............................................................................. 82
		12.6 STOPPING MACHINE............................................................................. 84
		12.7 SWINGING..................................................................................... 85
		12.8 OPERATION OF WORK EQUIPMENT.................................................................. 86
		12.9 PROHIBITIONS FOR OPERATION................................................................... 87
		12.10 PRECAUTIONS FOR OPERATION................................................................... 90
		12.11 PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS................................................. 91
		12.12 HOW TO ESCAPE FROM MUD...................................................................... 93
		12.13 WORK POSSIBLE USING HYDRAULIC EXCAVATOR..................................................... 94
		12.14 REPLACEMENT OF BUCKET....................................................................... 96
		12.15 PARKING MACHINE............................................................................. 99
		12.16 CHECK AFTER FINISHING WORK..................................................................100
		12.17 STOPPING ENGINE.............................................................................100
		12.18 CHECK AFTER STOPPING ENGINE.................................................................101
		12.19 LOCKING.....................................................................................101
		12.20 HANDLING OF RUBBER SHOE AND ROAD LINER (PC45R)(MACHINES WITH RUBBER SHOES OR ROAD LINER)....102
	13.TRANSPORTATION.....................................................................................107
		13.1 LOADING,UNLOADING WORK.......................................................................107
		13.2 METHOD FOR LIFTING MACHINE...................................................................109
		13.3 PRECAUTIONS FOR LOADING AND SECURING MACHINE.................................................111
		13.4 PRECAUTIONS FOR TRANSPORTATION...............................................................112
	14.COLD WEATHER OPERATION.............................................................................113
		14.1 PRECAUTIONS FOR LOW TEMPERATURE..............................................................113
		14.2 PRECAUTIONS AFTER COMPLETION OF WORK.........................................................115
		14.3 PREPARING THE CAB HEATER(MACHINES EQUIPPED WITH CAB).........................................115
		14.4 AFTER COLD WEATHER...........................................................................115
	15.LONG-TERM STORAGE..................................................................................116
		15.1 BEFORE STORAGE...............................................................................116
		15.2 DURING STORAGE...............................................................................117
		15.3 AFTER STORAGE................................................................................117
	16.TROUBLESHOOTING....................................................................................118
		16.1 PHENOMENA THAT ARE NOT FAILURES..............................................................118
		16.2 METHOD OF TOWING MACHINE.....................................................................118
		16.3 PRECAUTIONS ON PARTICULAR JOBSITES...........................................................118
		16.4 IF BATTERY IS DISCHARGED.....................................................................119
		16.5 OTHER TROUBLE................................................................................123
MAINTENANCE ..............................................................................................127
	17.GUIDES TO MAINTENANCE..............................................................................128
	18.OUTLINES OF SERVICE................................................................................130
		18.1 OUTLINE OF OIL,FUEL,COOLANT..................................................................130
		18.2 OUTLINE OF ELECTRIC SYSTEM...................................................................133
		18.3 OUTLINE OF HYDRAULIC SYSTEM..................................................................134
	19.WEAR PARTS LIST....................................................................................135
	20.USE OF FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE................................136
	21.STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.....................................................140
		21.1 INTRODUCTION OF NECESSARY TOOLS..............................................................140
		21.2 TORQUE LIST..................................................................................141
	22.PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS......................................................142
	23.MAINTENANCE SCHEDULE CHART.........................................................................145
		23.1 MAINTENANCE SCHEDULE CHART...................................................................145
		23.2 MAINTENANCE INTERVAL WHEN USING HYDRAULIC BREAKER............................................147
	24.SERVICE PROCEDURE..................................................................................148
		24.1 INITIAL 250 HOURS SERVICE....................................................................148
		24.2 WHEN REQUIRED................................................................................149
		24.3 CHECK BEFORE STARTING........................................................................171
		24.4 EVERY 100 HOURS SERVICE......................................................................175
		24.5 EVERY 250 HOURS SERVICE......................................................................176
		24.6 EVERY 500 HOURS SERVICE......................................................................178
		24.7 EVERY 1000 HOURS SERVICE.....................................................................189
		24.8 EVERY 2000 HOURS SERVICE.....................................................................191
		24.9 EVERY 4000 HOURS SERVICE.....................................................................192
SPECIFICATIONS............................................................................................196
	25.SPECIFICATIONS.....................................................................................197
OPTIONS,ATTACHMENTS.......................................................................................205
	26.GENERAL PRECAUTIONS................................................................................206
		26.1 PRECAUTIONS RELATED TO SAFETY................................................................206
		26.2 PRECAUTIONS WHEN INSTALLING ATTACHMENTS......................................................207
	27.HANDLING BUCKET WITH HOOK..........................................................................208
		27.1 CHECKING FOR DAMAGE TO BUCKET WITH HOOK......................................................208
		27.2 PROHIBITED OPERATIONS........................................................................208
		27.3 PRECAUTIONS DURING OPERATIONS................................................................208
	28.USING SEAT BELT....................................................................................209
		28.1 SEAT BELT....................................................................................209
	29.OPERATION OF CAR RADIO(MACHINE EQUIPPED WITH CAB)..................................................211
		29.1 EXPLANATION OF CONTROLS......................................................................211
		29.2 OPERATION METHOD.............................................................................213
		29.3 PRECAUTIONS FOR USE..........................................................................215
		29.4 SPECIFICATIONS...............................................................................216
	30.OPERATION OF WINDOW WASHER(MACHINE EQUIPPED WITH CAB)..............................................217
		30.1 OPERATION OF WINDOW WASHER...................................................................217
		30.2 CHECK AND REFILING OF WINDOW WASHER FLUID....................................................217
	31.INTRODUCTION OF ATTACHMENTS........................................................................218
		31.1 SPECIFICATIONS AND USES......................................................................218
		31.2 COMBINATIONS TABLE OF ATTACHMENTS............................................................219
		31.3 SELECTION OF TRACK SHOES(RUBBER SHOE,ROAD LINER).............................................220
		31.4 CONSUMABLE PARTS OF BUCKET...................................................................221
		31.5 HANDLING OF POWER ANGLE/POWER TILT BLADE.....................................................222
		31.6 PRECAUTIONS FOR OPERATING WITH HYDRAULIC BREAKER.............................................225
		31.7 OPERATION OF MACHINE WHICH CAN BE EQUIPPED WITH ATTACHMENTS..................................228

PLEASE NOTE:

⦁ This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
⦁ This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
⦁ Require some other service manual or have any queries: please WRITE to us at [email protected]