KOMATSU PC45MR-3 PC55MR-3 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (TEN00508-01) – PDF DOWNLOAD

Description

KOMATSU PC45MR-3 PC55MR-3 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (TEN00508-01)

IMAGE PREVIEW:

KOMATSU PC45MR-3 PC55MR-3 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (TEN00508-01) – PDF DOWNLOAD:

TABLE OF CONTENTS:

KOMATSU PC45MR-3 PC55MR-3 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (TEN00508-01)

COVER
.....................................................................  1
FOREWORD
..................................................................  2
	FOREWORD...............................................................  3
	SAFETY INFORMATION.....................................................  4
	INTRODUCTION...........................................................  6
		DIRECTIONS OF MACHINE..............................................  6
		PROTECTIVE STRUCTURE...............................................  6
	PRODUCT INFORMATION....................................................  7
		PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE.......  7
		ENGINE SERIAL NUMBER PLATE AND ITS LOCATION........................  7
		EPA NAMEPLATE......................................................  8
		SERVICE METER LOCATION.............................................  8
		YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR........................  9
	CONTENTS............................................................... 10
SAFETY
.................................................................... 14
	SAFETY................................................................. 15
	SAFETY LABELS.......................................................... 17
		LOCATION OF SAFETY LABELS.......................................... 17
		SAFETY LABELS...................................................... 18
	GENERAL PRECAUTIONS.................................................... 24
	SAFETY MACHINE OPERATION............................................... 33
		STARTING ENGINE.................................................... 33
		OPERATION.......................................................... 36
		TRANSPORTATION..................................................... 42
		BATTERY............................................................ 43
		TOWING............................................................. 45
		LIFTING OBJECTS WITH BUCKET........................................ 46
	SAFETY MAINTENANCE INFORMATION......................................... 47
OPERATION
................................................................. 56
	MACHINE VIEW ILLUSTRATIONS............................................. 57
		OVERALL MACHINE VIEW............................................... 57
		CONTROLS AND GAUGES................................................ 58
	DETAILED CONTROLS AND GAUGES........................................... 59
		MONITORING SYSTEM.................................................. 59
		SWITCHES........................................................... 65
		CONTROL LEVERS AND PEDALS.......................................... 69
		WINDSHIELD......................................................... 75
		SLIDING DOOR....................................................... 78
		SLIDING WINDOW..................................................... 78
		EMERGENCY ESCAPE HAMMER............................................ 79
		COVER WITH LOCK.................................................... 80
		ENGINE REAR COVER.................................................. 82
		COOLING COVER...................................................... 82
		MUD COVER.......................................................... 83
		METHOD OF OPENING (TILTING) FLOOR.................................. 84
		AUXILIARY ELECTRIC POWER........................................... 90
		FUSE............................................................... 90
		BLOCK FUSE......................................................... 91
		OPERATION MANUAL STORAGE........................................... 92
		TOOL BOX........................................................... 92
		ASHTRAY............................................................ 92
		HANDLING MACHINES EQUIPPED WITH KOMTRAX............................ 93
	MACHINE OPERATIONS AND CONTROLS........................................ 94
		BEFORE STARTING ENGINE............................................. 94
		STARTING ENGINE....................................................112
		AFTER STARTING ENGINE..............................................116
		STOPPING THE ENGINE................................................119
		MACHINE OPERATION..................................................120
		STEERING THE MACHINE...............................................125
		SWINGING...........................................................127
		WORK EQUIPMENT CONTROLS AND OPERATIONS.............................128
		PROHIBITED OPERATIONS..............................................130
		GENERAL OPERATION INFORMATION......................................132
		TRAVELING ON SLOPES................................................134
		ESCAPE FROM MUD....................................................136
		WORK POSSIBLE USING COMPACT HYDRAULIC EXCAVATOR....................137
		BUCKET REPLACEMENT.................................................139
		PARKING MACHINE....................................................140
		MACHINE INSPECTION AFTER DAILY WORK................................141
		LOCKING............................................................142
		RUBBER SHOES (MACHINE WITH RUBBER SHOES ONLY)......................143
	TRANSPORTATION.........................................................148
		TRANSPORTATION PROCEDURE...........................................148
		LOADING AND UNLOADING WITH TRAILER.................................149
		LIFTING MACHINE....................................................155
	COLD WEATHER OPERATION.................................................158
		COLD WEATHER OPERATION INFORMATION.................................158
		CAB HEATER IN COLD WEATHER.........................................159
		AFTER DAILY WORK COMPLETION........................................160
		AFTER COLD WEATHER SEASON..........................................160
	LONG TERM STORAGE......................................................161
		BEFORE STORAGE.....................................................161
		DURING STORAGE.....................................................161
		AFTER STORAGE......................................................161
	TROUBLES AND ACTIONS...................................................163
		RUNNING OUT OF FUEL................................................163
		PHENOMENA THAT ARE NOT FAILURES....................................163
		TOWING THE MACHINE.................................................164
		SEVERE JOB CONDITION...............................................164
		DISCHARGED BATTERY.................................................165
		OTHER TROUBLE......................................................169
MAINTENANCE
...............................................................172
	MAINTENANCE INFORMATION................................................173
	OUTLINE OF SERVICE.....................................................175
		HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.............175
		ELECTRIC SYSTEM MAINTENANCE........................................179
		HANDLING HYDRAULIC SYSTEM..........................................179
	WEAR PARTS.............................................................180
		WEAR PARTS LIST....................................................180
	RECOMMENDED FUEL, COOLANT, AND LUBRICANT...............................181
	TIGHTENING TORQUE SPECIFICATIONS.......................................184
		TIGHTENING TORQUE LIST.............................................184
	SAFETY CRITICAL PARTS..................................................185
		SAFETY CRITICAL PARTS LIST.........................................185
	MAINTENANCE SCHEDULE...................................................186
		MAINTENANCE SCHEDULE CHART.........................................186
		MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER.........................188
	MAINTENANCE PROCEDURE..................................................189
		WHEN REQUIRED......................................................189
		CHECK BEFORE STARTING..............................................221
		EXPLANATION OF SYMBOLS FOR LUBRICATION STANDARD TABLE..............221
		EVERY 100 HOURS MAINTENANCE........................................222
		EVERY 500 HOURS MAINTENANCE........................................223
		EVERY 1000 HOURS MAINTENANCE.......................................231
		EVERY 1500 HOURS MAINTENANCE.......................................234
		EVERY 2000 HOURS MAINTENANCE.......................................235
SPECIFICATIONS
............................................................242
	SPECIFICATIONS.........................................................243
ATTACHMENTS, OPTIONS
......................................................246
	ATTACHMENTS AND OPTIONS - GENERAL INFORMATION..........................247
		SAFETY FIRST.......................................................247
		ATTACHMENT INSTALLATION............................................248
	BUCKET WITH HOOK.......................................................249
		HOOK CONDITION.....................................................249
		PROHIBITED OPERATIONS..............................................249
	AIR CONDITIONER........................................................250
		CONTROL PANEL AND COMPONENTS.......................................250
		AIR CONDITIONER CONTROLS...........................................251
		PHENOMENA THAT ARE NOT FAILURES....................................252
		AIR CONDITIONER MAINTENANCE........................................253
	WINDSHIELD WASHER......................................................258
		WINDSHIELD WASHER OPERATION........................................258
		CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID.........................258
	MACHINE READY FOR ATTACHMENT...........................................259
		LOCATIONS..........................................................259
		HYDRAULIC CIRCUIT..................................................265
		ATTACHMENT OPERATIONS..............................................267
		LONG TERM STORAGE..................................................272
		SPECIFICATIONS.....................................................272
		OTHER TROUBLE......................................................273
	CHANGING MACHINE CONTROL PATTERN (IF PATTERN CHANGE VALVE EQUIPPED)....275
		CONTROL PATTERN CHANGE PROCEDURE...................................275
		MACHINE CONTROL PATTERNS...........................................276
	ATTACHMENT GUIDE.......................................................277
		ATTACHMENT COMBINATIONS............................................277
	RECOMMENDED ATTACHMENT OPERATIONS......................................278
		HYDRAULIC BREAKER..................................................278
INDEX......................................................................284

DESCRIPTION:

KOMATSU PC45MR-3 PC55MR-3 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (TEN00508-01)

This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Accidents can be prevented by knowing beforehand conditions that may cause a hazard when performing operation and maintenance.

PLEASE NOTE:

⦁ This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
⦁ This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
⦁ Require some other service manual or have any queries: please WRITE to us at [email protected]