Komatsu PC475A-5EO Bulldozer Operation & Maintenance Manual SN 30134 and up – PDF DOWNLOAD

Description

Komatsu PC475A-5EO Bulldozer Operation & Maintenance Manual

TABLE OF CONTENTS:

Komatsu PC475A-5EO Bulldozer Operation & Maintenance Manual

COVER..........................................................................................  1
FOREWORD.......................................................................................  2
	BEFORE READING THIS MANUAL.................................................................  3
	SAFETY INFORMATION.........................................................................  4
	INTRODUCTION...............................................................................  5
		USE OF MACHINE.........................................................................  5
		FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE...........................................  5
		VISIBILITY FROM OPERATOR'S SEAT........................................................  6
	NECESSARY INFORMATION......................................................................  7
		PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE..........................  7
		EPA REGULATIONS, ENGINE NUMBER PLATE...................................................  7
		BLADE SERIAL NO. PLATE POSITION........................................................  8
		RIPPER SERIAL NO. PLATE POSITION.......................................................  8
		POSITION OF SERVICE METER..............................................................  8
		TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR..............................................  9
	CONTENTS................................................................................... 10
SAFETY......................................................................................... 14
	SAFETY..................................................................................... 15
	SAFETY LABELS.............................................................................. 18
		POSITIONS OF SAFETY PICTOGRAMS......................................................... 18
		SAFETY LABELS.......................................................................... 19
	GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE.................................... 23
		PRECAUTIONS BEFORE STARTING OPERATION.................................................. 23
		PREPARATIONS FOR SAFE OPERATION........................................................ 23
		FIRE PREVENTION........................................................................ 25
		PRECAUTIONS WHEN GETTING ON OR OFF MACHINE............................................. 26
		DO NOT GET CAUGHT IN WORK EQUIPMENT.................................................... 28
		PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES........................................... 28
		UNAUTHORIZED MODIFICATION.............................................................. 28
		PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS......................................... 28
		PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING........................................ 29
	PRECAUTIONS FOR OPERATION.................................................................. 30
		PRECAUTIONS FOR JOBSITE................................................................ 30
		STARTING ENGINE........................................................................ 32
		OPERATION.............................................................................. 35
		TRANSPORTATION......................................................................... 39
		TOWING................................................................................. 40
	PRECAUTIONS FOR MAINTENANCE................................................................ 41
		PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE................................. 41
		PRECAUTIONS FOR INSPECTION AND MAINTENANCE............................................. 45
OPERATION...................................................................................... 52
	GENERAL VIEW............................................................................... 53
		GENERAL VIEW OF MACHINE................................................................ 53
		GENERAL VIEW OF CONTROLS AND GAUGES.................................................... 54
	EXPLANATION OF COMPONENTS.................................................................. 56
		FRONT PANEL............................................................................ 56
		SWITCHES............................................................................... 86
		CONTROL LEVERS, PEDALS................................................................. 93
		DUST INDICATOR.........................................................................102
		POWER SOURCE...........................................................................102
		FUSE BOX...............................................................................103
		DOOR OPEN LOCK.........................................................................107
		SASH GLASS INTERMEDIATE LOCK...........................................................107
		CAP WITH LOCK..........................................................................108
		DOOR POCKET............................................................................109
		ASHTRAY................................................................................110
		TOOL BOX...............................................................................110
		CLEAN INTERIOR OF CAB..................................................................110
		CAR STEREO, HANDLING...................................................................111
		AIR CONDITIONER, HANDLING..............................................................120
		BATTERY DISCONNECT SWITCH..............................................................137
	OPERATION..................................................................................138
		CHECK BEFORE STARTING ENGINE, ADJUST...................................................138
		STARTING ENGINE........................................................................161
		OPERATIONS AND CHECKS AFTER STARTING ENGINE............................................169
		STOPPING ENGINE........................................................................172
		MOVING MACHINE.........................................................................173
		STOPPING MACHINE.......................................................................175
		SHIFTING GEAR..........................................................................176
		SHIFTING BETWEEN FORWARD AND REVERSE...................................................181
		STEERING MACHINE.......................................................................183
		PRECAUTIONS FOR OPERATION..............................................................185
		PARKING MACHINE........................................................................188
		CHECK AFTER STOPPING ENGINE............................................................189
		CHECK AFTER FINISHING WORK.............................................................190
		LOCKING................................................................................190
		WORK POSSIBLE USING BULLDOZER..........................................................191
		EFFECTIVE USE OF MODE SELECTION SYSTEM.................................................193
		RIPPER OPERATION.......................................................................198
		OPERATING METHOD FOR RIPPING OPERATIONS................................................201
		ADJUSTING POSTURE OF WORK EQUIPMENT....................................................206
		TIPS FOR LONGER UNDERCARRIAGE LIFE.....................................................209
	TRANSPORTATION.............................................................................211
		TRANSPORTATION PROCEDURE...............................................................211
		LOADING, UNLOADING WORK................................................................211
		METHOD OF LIFTING MACHINE..............................................................214
		TRAVELING ON ROADS.....................................................................215
		REMOVAL OF CAB.........................................................................216
		INSTALLATION OF CAB....................................................................219
		INSTALLATION OF ROPS...................................................................220
	COLD WEATHER OPERATION.....................................................................221
		PRECAUTIONS FOR LOW TEMPERATURE........................................................221
		AFTER COMPLETION OF WORK...............................................................223
		AFTER COLD WEATHER.....................................................................223
	LONG-TERM STORAGE..........................................................................224
		BEFORE STORAGE.........................................................................224
		DURING STORAGE.........................................................................224
		AFTER STORAGE..........................................................................224
		STARTING MACHINE AFTER LONG-TERM STORAGE...............................................224
	TROUBLESHOOTING............................................................................225
		AFTER RUNNING OUT OF FUEL..............................................................225
		METHOD OF TOWING MACHINE...............................................................225
		IF BATTERY IS DISCHARGED...............................................................227
		OTHER TROUBLE..........................................................................231
		WHEN MODE SELECTION SYSTEM FLASHES.....................................................236
MAINTENANCE....................................................................................238
	GUIDES TO MAINTENANCE......................................................................239
	OUTLINES OF SERVICE........................................................................242
		HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................242
		OUTLINE OF ELECTRIC SYSTEM.............................................................246
		HANDLING HYDRAULIC RELATED EQUIPMENT...................................................246
	WEAR PARTS.................................................................................247
		WEAR PARTS LIST........................................................................247
	RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................249
		RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....251
	STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.............................................252
		TORQUE LIST............................................................................252
	PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..............................................253
		SAFETY CRITICAL PARTS..................................................................254
	MAINTENANCE SCHEDULE CHART.................................................................256
		MAINTENANCE SCHEDULE CHART.............................................................256
	SERVICE PROCEDURE..........................................................................258
		INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS).............................258
		WHEN REQUIRED..........................................................................259
		CHECK BEFORE STARTING..................................................................296
		EVERY 250 HOURS SERVICE................................................................297
		EVERY 500 HOURS SERVICE................................................................305
		EVERY 1000 HOURS SERVICE...............................................................311
		EVERY 2000 HOURS SERVICE...............................................................318
		EVERY 4000 HOURS SERVICE...............................................................327
		EVERY 8000 HOURS SERVICE...............................................................331
SPECIFICATIONS.................................................................................332
	SPECIFICATIONS.............................................................................333
ATTACHMENTS, OPTIONS...........................................................................334
	GENERAL PRECAUTIONS........................................................................335
		PRECAUTIONS RELATED TO SAFETY..........................................................335
	SELECTION OF TRACK SHOE....................................................................336
		SELECTION OF TRACK SHOES...............................................................336
	PROCEDURE FOR SELECTING RIPPER POINT.......................................................337
	STARTING IN COLD AREAS.....................................................................338
		EXTERNAL POWER SOURCE TYPE PREHEATER...................................................338
	EFFECTIVE METHOD OF OPERATION FOR DUAL TILTDOZER...........................................346
		BLADE CONDITION........................................................................346
		DOZING WORK............................................................................348
		LEVELING (SPREADING) OPERATION.........................................................350
		DITCHING OPERATION.....................................................................350
		BOULDER RAISING OPERATION..............................................................350
		SIDE-CUTTING OPERATIONS................................................................351
		HORIZONTAL DOZING OPERATIONS FROM SIDE SLOPE (ROUGH GROUND)............................351
	SHOE SLIP CONTROL..........................................................................352
		MODE SELECTION SWITCH PANEL (SHOE SLIP CONTROL)........................................352
		EFFECTIVE USE OF MODE SELECTION SYSTEM.................................................353
		IF MODE SELECTION SYSTEM FLASHES.......................................................360
	HANDLING MACHINES EQUIPPED WITH KOMTRAX Plus...............................................361
		KOMTRAX Plus INSTALLED, COMMUNICATIONS TERMINAL NOT INSTALLED..........................361
		KOMTRAX Plus AND COMMUNICATIONS TERMINAL INSTALLED.....................................362
	MINING SPECIFICATION MACHINE...............................................................363
		FRONT PANEL............................................................................363
		SWITCH.................................................................................364
		FUSE BOX...............................................................................370
		CIRCUIT BREAKER FOR MAIN POWER SUPPLY..................................................371
		BATTERY ISOLATOR SWITCH, STARTING MOTOR ISOLATOR SWITCH................................372
		TOOL BOX...............................................................................372
		CAR STEREO, HANDLING...................................................................373
		OPERATIONS AND CHECKS BEFORE STARTING ENGINE...........................................374
		STARTING WITH BOOSTER CABLES...........................................................375
		CARRYING OUT KOWA (Komatsu Oil Wear Analysis)..........................................376
		WEAR PARTS.............................................................................377
		WHEN REQUIRED..........................................................................379
		EVERY 250 HOURS SERVICE................................................................383
		EVERY 500 HOURS SERVICE................................................................385
		EVERY 1000 HOURS SERVICE...............................................................387
		EVERY 2000 HOURS SERVICE...............................................................391
INDEX..........................................................................................396

KOMATSU PC475A-5EO BULLDOZER OPERATION & MAINTENANCE MANUAL SN 30134 AND UP – PDF DOWNLOAD:

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Komatsu PC475A-5EO Bulldozer Operation & Maintenance Manual

BEFORE READING THIS MANUAL:

This manual gives details of the operation and methods of inspection and maintenance for this machine that must be obeyed in order to use the machine safely. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Read, understand and follow all precautions and warnings in this manual and on the machine before performing operation and maintenance. Failure to do so may result in serious injury or death.

•  Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used. Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions. If you carry out any operation, inspection, or maintenance under conditions that are not described in this manual, understand that it is your responsibility to take the necessary precautions to ensure safety. In no event should you or others engage in the prohibited uses or actions described in this manual.
• Improper operation and maintenance of the machine can be hazardous and could result in serious injury or death. If you sell the machine, be sure to give this manual to the new owner together with the machine. Always keep this Operation and Maintenance Manual in the location shown on the right so that all relevant personnel can read it at any time. Storage location for the Operation and Maintenance Manual: Pocket (1) at rear of operator’s seat If this manual is lost or damaged, contact your distributor immediately to arrange for its replacement.
• For details regarding the machine serial No. you will need to provide your Komatsu distributor, see “TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR (PAGE 1-7)”. This manual uses the international units (SI) for units of measurement. For reference, units that have been used in the past are given in ( ). The explanations, values, and illustrations in this manual have been prepared based on the latest information available as of the date of its publication.
• Continuing improvements in the design of this machine may lead to additional changes that are not reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information concerning your machine or with questions regarding information contained in this manual.
• The numbers in circles in the illustrations correspond to the numbers in ( ) in the text. (For example:1 → (1)) Komatsu delivers machines that comply with all applicable regulations and standards of the country to which it has been shipped. If this machine has been purchased in another country, it may lack certain safety devices and specifications that are necessary for use in your country. If there is any question about whether your product complies with the applicable standards and regulations of your country, consult Komatsu or your Komatsu distributor before operating the machine.

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