KOMATSU PC60-7 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:48878 & UP) KOMATSU PC60 7 – PDF DOWNLOAD

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KOMATSU PC60-7 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:48878 & UP) KOMATSU PC60 7

KOMATSU PC60-7 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:48878 & UP) KOMATSU PC60 7 – PDF DOWNLOAD:

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KOMATSU PC60-7 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:48878 & UP) KOMATSU PC60 7

• This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically. If this manual has been lost or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor.
• If you sell the machine, be sure to give this manual to the new owners. Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual.
• Consult Komatsu or your Komatsu distributor for the latest available information of your machine or for questions regarding infomationi n this manual. This manual may contain attachments and optional equipment that are not available in your area. Consult Komatsu or your Komatsu distributor for those items you may require.

TABLE OF CONTENTS:

KOMATSU PC60-7 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:48878 & UP) KOMATSU PC60 7

MAIN MENU.........................................................................  0
COVER.............................................................................  1
1. FOREWORD.......................................................................  4
2. SAFETY INFORMATION.............................................................  5
3. INTRODUCTION...................................................................  6
4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR..................  7
5. CONTENTS.......................................................................  8
SAFETY............................................................................ 11
	6. GENERAL PRECAUTIONS........................................................ 12
	7. PRECAUTIONS DURING OPERATION............................................... 17
		7.1 BEFORE STATING ENGINE................................................. 17
		7.2 OPERATING MACHINE..................................................... 19
		7.3 TRANSPORTATION........................................................ 24
		7.4 BATTERY............................................................... 25
		7.5 TOWING................................................................ 26
		7.6 BUCKET WITH HOOK...................................................... 27
	8. PRECAUTIONS FOR MAINTENANCE................................................ 30
		8.1 BEFORE CARRYING OUT MAINTENANCE....................................... 30
		8.2 DURING MAINTENANCE.................................................... 33
	9. POSITION FOR ATTACHING SAFETY LABELS....................................... 37
OPERATION......................................................................... 41
	10. GENERAL VIEW.............................................................. 42
		10.1 GENERAL VIEW......................................................... 42
		10.2 GENERAL VIEW OF MACHINE.............................................. 43
	11. EXPLANATION OF COMPONENTS................................................. 44
		11.1 MACHINE MONITOR...................................................... 44
		11.2 SWITCHES............................................................. 49
		11.3 CONTROL LEVERS, PEDALS, KNOBS........................................ 54
		11.4 CEILING WINDOW....................................................... 60
		11.5 ENGINE HOOD.......................................................... 61
		11.6 FRONT WINDOW......................................................... 62
		11.7 DOOR  LOCK........................................................... 64
		11.8 ASHTRAY.............................................................. 64
		11.9 CAP, COVER WITH LOCK................................................. 65
		11.10 CAR RADIO........................................................... 66
		11.11 FUSE................................................................ 70
		11.12 FUSIBLE LINK........................................................ 71
		11.13 CONTROLLERS......................................................... 71
		11.14 TOOL BOX............................................................ 71
		11.15 GREASE PUMP HOLDER.................................................. 71
		11.16 STORAGE PLACE FOR OPERATION AND MAINTENANCE MANUAL.................. 71
	12. OPERATION................................................................. 72
		12.1 CHECK BEFORE STARTING ENGINE......................................... 72
		12.2 STARTING ENGINE...................................................... 81
		12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE.......................... 83
		12.4 MOVING MACHINE OFF................................................... 85
		12.5 STEERING MACHINE..................................................... 88
		12.6 STOPPING MACHINE..................................................... 90
		12.7 SWINGING............................................................. 91
		12.8 OPERATION OF WORK EQUIPMENT.......................................... 92
		12.9 PROHIBITIONS FOR OPERATION........................................... 93
		12.10 PRECATIONS FOR OPERATION............................................ 96
		12.11 PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS......................... 97
		12.12 HOW TO ESCAPE FROM MUD.............................................. 99
		12.13 WORK POSSIBLE USING HYDRAULIC EXCAVATOR.............................100
		12.14 REPLACEMENT AND INVERSION OF BUCKET.................................101
		12.15 PARKING MACHINE.....................................................104
		12.16 CHECK AFTER FINISHING WORK..........................................105
		12.17 STOPPING ENGINE.....................................................105
		12.18 CHECK AFTER STOPPING ENGINE.........................................106
		12.19 LOCKING.............................................................106
	13. TRANSPORTATION............................................................107
		13.1 LOADING AND UNLOADING WORK...........................................107
		13.2 PRECAUTIONS FOR LOADING..............................................109
		13.3 PRECAUTIONS FOR TRANSPORTATION.......................................110
		13.4 METHOD OF LIFTING MACHINE (MACHINES EQUIPPED WITH LIFITING HOOKS)....112
	14. COLD WEATHER OPERATION....................................................113
		14.1 PRECAUTIONS FOR LOW TEMPERATURE......................................113
		14.2 PREPARING THE CAB HEATER.............................................114
		14.3 PRECAUTIONS AFTER COMPLETION OF WORK.................................115
		14.4 AFTER COLD WEATHER...................................................115
	15. LONG-TERM STORAGE.........................................................116
		15.1 BEFORE STORAGE.......................................................116
		15.2 DURING STORAGE.......................................................117
		15.3 AFTER STORAGE........................................................117
	16. TROUBLESHOOTING...........................................................118
		16.1 PHENOMENA THAT ARE NOT FAILURES......................................118
		16.2 METHOD OF TOWING THE MACHINE.........................................118
		16.3 USING METHOD FOR LIGHT-WEIGHT TOWING.................................118
		16.4 PRECAUTIONS ON PARTICULAR JOBSITES...................................119
		16.5 IF BATTERY IS DISCHARGED.............................................119
		16.6 OTHER TROUBLE........................................................124
MAINTENANCE.......................................................................128
	17. GUIDES TO MAINTENANCE.....................................................129
	18. OUTLINES OF SERVICE.......................................................131
		18.1 OUTLINE OF OIL, AND COOLANT..........................................131
		18.2 OUTLINE OF ELECTRIC SYSTEM...........................................134
		18.3 OUTLINE OF HYDRAULIC SYSTEM..........................................135
	19.WEAR PARTS LIST............................................................136
	20. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMIBENT TEMPERATURE......137
	21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS............................141
		21.1 INSTRUCTION OF NECESSARY TOOLS.......................................141
		21.2 TORQUE LIST..........................................................142
	22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS.............................143
	23. MAINTENANCE SCHEDULE CHART................................................145
		23.1 MAINTENANCE SCHEDULE CHART...........................................145
		23.2 MAINTENANCE INTERVAL WHEN USING HYDRAULIC BREAKER....................147
	24. SERVICE PROCEDURE.........................................................148
		24.1 INITIAL 250 HOURS SERVICE............................................148
		24.2 WHEN REQUIRED........................................................149
		24.3 CHECK BEFORE STARTING................................................170
		24.4 EVERY 50 HOURS OF SERVICE............................................175
		24.5 EVERY 100 HOURS OF SERVICE...........................................176
		24.6 EVERY 250 HOURS OF SERVICE...........................................179
		24.7 EVERY 500 HOURS OF SERVICE...........................................184
		24.8 EVERY 1000 HOURS OF SERVICE..........................................191
		24.9 EVERY 2000 HOURS OF SERVICE..........................................195
		24.10 EVERY 4000 HOURS OF SERVICE.........................................201
SPECIFICATIONS....................................................................202
	25. SPECIFICATIONS............................................................203

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