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KOMATSU PC88MR-8 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:5450 & UP) KOMATSU PC88MR-8 – PDF DOWNLOAD
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- KOMATSU PC88MR-8 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL
- SERIAL NUMBER:5450 & UP
- PUBLICATION NUMBER:TEN00468-01
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Description
KOMATSU PC88MR-8 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:5450 & UP) KOMATSU PC88MR-8
KOMATSU PC88MR-8 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:5450 & UP) KOMATSU PC88MR-8 – PDF DOWNLOAD:
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DESCRIPTION:
KOMATSU PC88MR-8 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:5450 & UP) KOMATSU PC88MR-8
- This manual gives details of the operation and methods of inspection and maintenance for this machine that must be obeyed in order to use the machine safely. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Read, understand and follow all precautions and warnings in this manual and on the machine before performing operation and maintenance.
- Failure to do so may result in serious injury or death. Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used. Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions. If you carry out any operation, inspection, or maintenance under conditions that are not described in this manual, understand that it is your responsibility to take the necessary precautions to ensure safety.
- In no event should you or others engage in the prohibited uses or actions described in this manual. Improper operation and maintenance of the machine can be hazardous and could result in serious injury or death. If you sell the machine, be sure to give this manual to the new owner together with the machine. Always keep this Operation and Maintenance Manual in the location shown on the right so that all relevant personnel can read it at any time.
TABLE OF CONTENTS:
KOMATSU PC88MR-8 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:5450 & UP) KOMATSU PC88MR-8
COVER ......................................................................................... 1 FOREWORD ...................................................................................... 2 BEFORE READING THIS MANUAL................................................................. 3 SAFETY INFORMATION......................................................................... 4 INTRODUCTION............................................................................... 5 USE OF MACHINE......................................................................... 5 DIRECTIONS OF MACHINE.................................................................. 5 VISIBILITY FROM OPERATOR'S SEAT........................................................ 5 PROTECTIVE STRUCTURE................................................................... 5 PRODUCT INFORMATION........................................................................ 6 PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE........................... 6 EPA REGULATIONS, ENGINE NUMBER PLATE................................................... 6 SERVICE METER LOCATION................................................................. 7 YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR............................................ 7 CONTENTS................................................................................... 8 SAFETY ........................................................................................ 12 SAFETY..................................................................................... 13 SAFETY LABELS.............................................................................. 16 LOCATION OF SAFETY LABELS.............................................................. 17 SAFETY LABELS.......................................................................... 18 GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE.................................... 25 PRECAUTIONS BEFORE STARTING OPERATION.................................................. 25 PREPARATIONS FOR SAFE OPERATION........................................................ 25 FIRE PREVENTION........................................................................ 27 PRECAUTIONS WHEN GETTING ON OR OFF MACHINE............................................. 28 DO NOT GET CAUGHT IN WORK EQUIPMENT.................................................... 30 PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES........................................... 30 PROTECTION AGAINST FALLING, FLYING, INTRUDING OBJECTS.................................. 31 UNAUTHORIZED MODIFICATION.............................................................. 31 PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS......................................... 31 PRECAUTIONS RELATED TO CAB GLASS....................................................... 31 PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING........................................ 32 PRECAUTIONS FOR OPERATION.................................................................. 33 PRECAUTIONS FOR JOBSITE................................................................ 33 STARTING ENGINE........................................................................ 35 OPERATION.............................................................................. 37 TRANSPORTATION......................................................................... 45 TOWING................................................................................. 46 LIFTING OBJECTS WITH BUCKET............................................................ 47 PRECAUTIONS FOR MAINTENANCE................................................................ 48 PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE................................. 48 PRECAUTIONS FOR INSPECTION AND MAINTENANCE............................................. 52 OPERATION ..................................................................................... 58 MACHINE VIEW ILLUSTRATIONS................................................................. 59 OVERALL MACHINE VIEW................................................................... 59 CONTROLS AND GAUGES.................................................................... 60 DETAILED CONTROLS AND GAUGES............................................................... 62 MONITORING SYSTEM...................................................................... 62 SWITCHES...............................................................................121 CONTROL LEVERS AND PEDALS..............................................................126 SUN ROOF...............................................................................130 WINDSHIELD.............................................................................131 SLIDING DOOR...........................................................................137 EMERGENCY ESCAPE HAMMER................................................................138 COVER WITH LOCK........................................................................139 ENGINE HOOD............................................................................140 MUD COVER..............................................................................142 BATTERY INSPECTION COVER...............................................................143 AIR CONDITIONER CONTROLS...............................................................144 RADIO..................................................................................157 FUSE...................................................................................162 FUSIBLE LINK...........................................................................163 AUXILIARY ELECTRIC POWER...............................................................164 CONTROLLERS............................................................................165 OPERATION MANUAL STORAGE...............................................................166 CUP HOLDER.............................................................................166 TOOL BOX...............................................................................166 GREASE PUMP HOLDER.....................................................................166 ASHTRAY................................................................................167 FIRE EXTINGUISHER......................................................................167 MACHINE OPERATIONS AND CONTROLS............................................................168 BEFORE STARTING ENGINE.................................................................168 STARTING ENGINE........................................................................187 AFTER STARTING ENGINE..................................................................192 STOPPING THE ENGINE....................................................................202 MACHINE OPERATION......................................................................203 STEERING THE MACHINE...................................................................207 SWINGING...............................................................................209 WORK EQUIPMENT CONTROLS AND OPERATIONS.................................................210 WORKING MODE...........................................................................212 PROHIBITED OPERATIONS..................................................................214 GENERAL OPERATION INFORMATION..........................................................217 TRAVELING ON SLOPES....................................................................219 ESCAPE FROM MUD........................................................................221 RECOMMENDED APPLICATIONS...............................................................222 BUCKET REPLACEMENT AND INVERSION.......................................................224 PARKING MACHINE........................................................................227 MACHINE INSPECTION AFTER DAILY WORK....................................................229 LOCKING................................................................................229 ROAD LINERS AND RUBBER SHOES...........................................................230 MACHINE READY FOR ATTACHMENT...........................................................235 TRANSPORTATION.............................................................................245 TRANSPORTATION PROCEDURE...............................................................245 LOADING AND UNLOADING WITH TRAILER.....................................................246 LIFTING MACHINE........................................................................252 COLD WEATHER OPERATION.....................................................................254 COLD WEATHER OPERATION INFORMATION.....................................................254 AFTER DAILY WORK COMPLETION............................................................256 AFTER COLD WEATHER SEASON..............................................................256 LONG TERM STORAGE..........................................................................257 BEFORE STORAGE.........................................................................257 DURING STORAGE.........................................................................257 AFTER STORAGE..........................................................................258 STARTING MACHINE AFTER LONG-TERM STORAGE...............................................259 TROUBLES AND ACTIONS.......................................................................260 RUNNING OUT OF FUEL....................................................................260 PHENOMENA THAT ARE NOT FAILURES........................................................261 TOWING THE MACHINE.....................................................................262 SEVERE JOB CONDITION...................................................................262 DISCHARGED BATTERY.....................................................................263 OTHER TROUBLE..........................................................................268 MAINTENANCE ...................................................................................274 MAINTENANCE INFORMATION....................................................................275 OUTLINE OF SERVICE.........................................................................277 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................277 ELECTRIC SYSTEM MAINTENANCE............................................................280 WEAR PARTS.................................................................................281 WEAR PARTS LIST........................................................................281 RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................283 USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...................284 RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....285 TIGHTENING TORQUE SPECIFICATIONS...........................................................286 TIGHTENING TORQUE LIST.................................................................286 SAFETY CRITICAL PARTS......................................................................287 SAFETY CRITICAL PARTS LIST.............................................................287 MAINTENANCE SCHEDULE.......................................................................289 MAINTENANCE SCHEDULE CHART.............................................................289 MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER.............................................291 MAINTENANCE PROCEDURE......................................................................292 WHEN REQUIRED..........................................................................292 CHECK BEFORE STARTING..................................................................328 EVERY 100 HOURS MAINTENANCE............................................................329 EVERY 250 HOURS MAINTENANCE............................................................331 EVERY 500 HOURS MAINTENANCE............................................................338 EVERY 1000 HOURS MAINTENANCE...........................................................350 EVERY 2000 HOURS MAINTENANCE...........................................................360 EVERY 4000 HOURS MAINTENANCE...........................................................364 EVERY 5000 HOURS MAINTENANCE...........................................................365 SPECIFICATIONS ................................................................................368 SPECIFICATIONS.............................................................................369 ATTACHMENTS, OPTIONS ..........................................................................372 ATTACHMENTS AND OPTIONS - GENERAL INFORMATION..............................................373 SAFETY FIRST...........................................................................373 ATTACHMENT INSTALLATION................................................................374 BUCKET WITH HOOK...........................................................................375 HOOK CONDITION.........................................................................375 PROHIBITED OPERATIONS..................................................................375 CHANGING MACHINE CONTROL PATTERN (IF PATTERN CHANGE VALVE EQUIPPED) .......................376 CONTROL PATTERN CHANGE PROCEDURE.......................................................376 MACHINE CONTROL PATTERNS...............................................................377 HYDRAULIC QUICK COUPLER PIPING.............................................................378 LOCATIONS..............................................................................378 OPERATION..............................................................................379 POWER ANGLE BLADE..........................................................................381 BLADE CONTROL LEVER....................................................................381 WHEN REQUIRED..........................................................................382 EVERY 500 HOURS SERVICE................................................................382 WEAR PARTS LIST........................................................................383 SPECIFICATIONS.........................................................................383 ATTACHMENT GUIDE...........................................................................384 ATTACHMENT COMBINATIONS................................................................384 TRACK SHOES SELECTION..................................................................386 RECOMMENDED ATTACHMENT OPERATIONS..........................................................387 HYDRAULIC BREAKER......................................................................387 CRUSHER................................................................................392 FALLING LOAD PROTECTIVE DEVICE (FALLING LOAD PREVENTIVE VALVE).............................395 HANDLING MACHINES EQUIPPED WITH KOMTRAX....................................................396 BASIC PRECAUTIONS......................................................................396 INDEX..........................................................................................398
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