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Komatsu SK1020-5 SK1020-5 Turbo Skid-Streer Loader Shop Manual WEBM005300 – PDF

$28.95

Komatsu SK1020-5 SK1020-5 Turbo Skid-Streer Loader Shop Manual WEBM005300 – PDF DOWNLOAD

SERIAL NUMBERS

SK1020-5 37CF00004 and up
SK1020-5 turbo 37CTF00003 and up

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Description

Komatsu SK1020-5 SK1020-5 Turbo Skid-Streer Loader Shop Manual WEBM005300 – PDF DOWNLOAD

FILE DETAILS:

Komatsu SK1020-5 SK1020-5 Turbo Skid-Streer Loader Shop Manual WEBM005300 – PDF DOWNLOAD

Language : English
Pages : 250
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

 

TABLE OF CONTENTS:

Komatsu SK1020-5 SK1020-5 Turbo Skid-Streer Loader Shop Manual WEBM005300 – PDF DOWNLOAD

SERIAL NUMBERS

SK1020-5 37CF00004 and up
SK1020-5 turbo 37CTF00003 and up

MAIN MENU 0
COVER 1
CONTENTS 2
SAFETY 5
FOREWORD 7
HOW TO READ THE SHOP MANUAL 8
HOISTING INSTRUCTIONS 9
STANDARD TIGHTENING TORQUE 10
COATING MATERIALS 12
WEIGHT TABLE 14
TABLE OF OIL AND COOLANTS QUANTITIES 15
CONVERSION TABLE 17
10 STRUCTURE AND FUNCTION 25
PTO 26
POWER TRAIN 27
TRANSMISSION 28
FINAL DRIVE 30
HYDRAULIC CIRCUIT 37
CONTROL VALVE (3-SPOOL) 56
CONTROL VALVE (4-SPOOL) 59
CLSS 63
SOLENOID VALVE 71
ACCUMULATOR 73
PATTERN CHANGE VALVE 74
RH PPC VALVE (STANDARD) 78
RH PPV VALVE (PATTERN CHANGE) 82
LH PPC VALVE (STANDARD) 86
LH PPC VALVE (PATTERN CHANGE) 90
CYLINDERS 94
ELECTRICAL DIAGRAM (ENGINE LINE) 95
ELECTRICAL DIAGRAM (FRAME LINE STANDARD) 99
ELECTRICAL DIAGRAM (FRAME LINE OPTIONAL)103
ELECTRICAL DIAGRAM (CABIN LINE STANDARD) 107
ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL)113
ELECTRICAL DIAGRAM (TOP-CABIN LIGHT LINE)121
20 TESTING AND ADJUSTMENTS123
NORMAL OR STANDARD TECHNICAL DATA124
SPECIAL TOOLS136
CHECKING THE ENGINE SPEED137
ADJUSTMENT OF VALVE CLEARANCE138
MEASUREMENT OF THE COMPRESSION PRESSURE140
CONTROL AND ADJUSTMENT OF THE FAN BELT TENSION141
CONTROL AND ADJUSTMENT OF THE INJECTION TIMING142
CHECKING ENGINE OIL PRESSURE144
ADJUSTING THE STROKE OF THE ACCELERATOR CABLES145
REGULATION OF PPC VALVES’ DRIVE PRESSURE146
ADJUSTMENT OF THE PPC VALVE CLEARANCES148
ADJUSTING THE POSITION OF THE SERVO-CONTROL ENGAGEMENT SAFETY SENSOR149
TESTING AND ADJUSTMENT OF GEARING CHAIN TENSION150
CONTROL AND REGULATION OF THE PRESSURES IN THE HYDRAULIC CIRCUITS151
TESTING THE HYDRAULIC PUMP152
VALVE CALIBRATION153
CHECKING THE TRAVEL DEVIATION155
CONTROL VALVE157
CONTROL AND REGULATION OF THE SERVO-CONTROL POWER SUPPLY158
ELIMINATION OF RESIDUAL PRESSURES – PRESSURIZATION OF THE TANK160
BLEEDING AIR FROM THE HYDRAULIC CIRCUITS161
30 REMOVAL AND INSTALLATION163
HOW TO READ THE MANUAL165
PRECAUTIONS TO BE TAKEN WHILE WORKING166
ENGINE HOOD167
REMOVAL AND INSTALLATION167
CAB168
TILTING168
LOWERING171
BATTERY172
REMOVAL AND INSTALLATION172
STARTING MOTOR173
REMOVAL AND INSTALLATION173
ALTERNATOR174
REMOVAL AND INSTALLATION174
AIR INTAKE FILTER175
REMOVAL AND INSTALLATION175
MUFFLER (SK1050-5)176
REMOVAL176
INSTALLATION177
MUFFLER (SK1020-5 TURBO)178
REMOVAL178
INSTALLATION179
VALVE COVER180
REMOVAL180
INSTALLATION181
NOZZLE182
REMOVAL182
INSTALLATION182
INJECTION PUMP183
REMOVAL183
INSTALLATION185
CYLINDER HEAD186
REMOVAL186
INSTALLATION188
TURBOCHARGER (SK1020-5 TURBO)189
REMOVAL AND INSTALLATION189
COOLANT LIQUID PUMP190
REMOVAL AND INSTALLATION190
RADIATOR GROUP191
REMOVAL191
INSTALLATION192
FUEL TANK193
REMOVAL193
INSTALLATION194
CAB195
REMOVAL195
INSTALLATION198
ENGINE-PUMP GROUP199
REMOVAL199
INSTALLATION202
COMPLETE HYDRAULIC PUMP203
REMOVAL203
INSTALLATION205
GEAR PUMP206
REMOVAL AND INSTALLATION206
ENGINE-PUMP COUPLING207
REMOVAL AND INSTALLATION207
CONTROL VALVE208
REMOVAL AND INSTALLATION208
PPC VALVES209
REMOVAL AND INSTALLATION209
HEATING FAN210
REMOVAL210
INSTALLATION211
HUB WHEEL212
REMOVAL212
INSTALLATION213
DISMANTLING214
ASSEMBLY215
FINAL DRIVE216
REMOVAL216
INSTALLATION217
RAISING CYLINDER218
REMOVAL AND INSTALLATION218
BUCKET CYLINDER219
REMOVAL219
INSTALLATION220
DISASSEMBLY221
ASSEMBLY223
COMPLETE WORKING EQUIPMENT227
REMOVAL227
INSTALLATION228
WORKING EQUIPMENT SUPPORT FRAME229
REMOVAL AND INSTALLATION229
40 STANDARD MAINTENANCE231
PTO232
TRANSMISSION233
FINAL DRIVE234
HYDRAULIC PUMP235
CONTROL VALVE (SUPER HIGH-FLOW VERSION)237
RH PPC VALVE243
LH PPC VALVE (STANDARD)244
LH PPC VALVE (PATTERN CHANGE)245
PATTERN CHANGE VALVE246
CYLINDERS247
WORKING EQUIPMENT248

DESCRIPTION:

Komatsu SK1020-5 SK1020-5 Turbo Skid-Streer Loader Shop Manual WEBM005300 – PDF DOWNLOAD

SERIAL NUMBERS

SK1020-5 37CF00004 and up
SK1020-5 turbo 37CTF00003 and up

GENERAL PRECAUTIONS:

Mistakes in operation extremely dangerous. Read all the Operation and Maintenance Manual carefully BEFORE operating the machine.
1. Before carrying out any greasing or repairs, read all the precautions written on the decals which are suck on the machine.
2. When carrying out any operation, always wear safety shoes and helmet. Do not wear loose work clothes, or clothes with buttons missing.
• Always wear safety glasses when hitting parts with a hammer.
• Always wear safety glasses when grinding parts with a grinder, etc.
3. If welding repairs are needed, always have a trained, experienced welder carry out the work. When carrying out welding work, always wear welding gloves, apron, glasses, cap and other clothes suited for welding work.
4. When carrying out any operation with two or more workers, always agree on the operating procedure before starting. Always inform your fellow workers before starting any step of the operation. Before starting work, hang UNDER REPAIR signs on the controls in the operator’s compartment.
5. Keep all tools in good condition and learn the correct way to use them. 6. Decide a place in the repair workshop to keep tools and removed parts. Always keep the tools and parts in their correct places. Always keep the work area clean and make sure that there is no dirt or oil on the floor. Smoke only in the areas provided for smoking. Never smoke while working.
PREPARATIONS FOR WORK
7. Before adding or making any repairs, park the machine on hard, level ground, and block the wheels to prevent the machine from moving.
8. Before starting work, lower outrigger, bucket or any other work equipment to the ground. If this is not possible, use blocks to prevent the work equipment from falling down. In addition, be sure to lock all the control levers and hang warning sign on them.
9. When disassembling or assembling, support the machine with blocks, jacks or stands before starting work.
10. Remove all mud and oil from the steps or other places used to get on and off the machine. Always use the handrails, ladders or steps when getting on or off the machine. Never jump on or off the machine. If it is impossible to use the handrails, ladders or steps, use a stand to provide safe footing.

G.B 13/12/24

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