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KOMATSU SK1026-5N SKID-STEER LOADER Operation & Maintenance Manual SERIAL NUMBERS(SK1026-5N) A80001 & UP – PDF DOWNLOAD
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KOMATSU SK1026-5N SKID-STEER LOADER Operation & Maintenance Manual
SERIAL NUMBERS: (SK1026-5N) A80001 & UP
PUBLICATION NUMBER:CEAM014301
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Description
KOMATSU SK1026-5N SKID-STEER LOADER Operation & Maintenance Manual SERIAL NUMBERS(SK1026-5N) A80001 & UP
KOMATSU SK1026-5N SKID-STEER LOADER OPERATION & MAINTENANCE MANUAL SERIAL NUMBERS(SK1026-5N) A80001 & UP – PDF DOWNLOAD:
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DESCRIPTION:
KOMATSU SK1026-5N SKID-STEER LOADER Operation & Maintenance Manual SERIAL NUMBERS(SK1026-5N) A80001 & UP
- This manual describes procedures for operation, handling, lubrication, maintenance, checking, and adjustment. It will help the operator and maintenance personnel achieve peak performance through effective, economical and safe machine operation and maintenance.
- Keep this manual handy and have all personnel read it periodically. If this manual is lost, damaged or becomes dirty and can not be read, request a replacement manual from your local distributor. If you sell the machine, be sure to give this manual to the new owner.
- Continuing improvements in the design of this machine can lead to changes, which may not be reflected in this manual. Consult your local KOMATSU distributor or for the latest available information on your machine or for questions regarding information in this manual.
- This manual may contain attachments and optional equipment that are not available in your area. Consult your local KOMATSU Distributor or for those items that you may require.
- Operators and maintenance personnel must read this manual thoroughly before operating or maintaining this machine.
- This manual should be kept near or with the machine for reference and periodically reviewed by all personnel who operate it.
- Some actions involved in operation and maintenance can cause a serious accident, if they are not performed in the manner described in this manual.
TABLE OF CONTENTS:
KOMATSU SK1026-5N SKID-STEER LOADER Operation & Maintenance Manual SERIAL NUMBERS(SK1026-5N) A80001 & UP
CEAM014301 - SK1026-5N......................................................................... 1 INTRODUCTION................................................................................... 3 FOREWORD................................................................................... 4 SAFETY INFORMATION......................................................................... 5 APPROVED AND NON-APPROVED USES............................................................. 6 Approved............................................................................... 6 Non-Approved........................................................................... 6 PRODUCT INFORMATION........................................................................ 7 Main Features.......................................................................... 7 Break-In Period........................................................................ 7 Synthetic Biodegradable Oil Type HEES.................................................. 7 PRODUCT IDENTIFICATION..................................................................... 8 Machine Serial Number.................................................................. 8 Machine Identification Plate........................................................... 8 Engine Serial Number and Emission Label................................................ 9 Travel Reduction Gear Serial Number.................................................... 9 Cab Serial Number...................................................................... 9 Backhoe Identification Plate (If Installed)............................................ 10 SERIAL NUMBERS AND DEALER INFORMATION...................................................... 11 TABLE OF CONTENTS.......................................................................... 12 SAFETY......................................................................................... 21 GENERAL SAFETY RULES AND PRECAUTIONS....................................................... 22 General Safety Rules................................................................... 22 Safety Features........................................................................ 23 Personal Protective Equipment.......................................................... 23 Unauthorized Modifications............................................................. 23 Leaving Operator’s Compartment......................................................... 24 Mounting and Dismounting............................................................... 25 Rear-View Mirrors...................................................................... 25 Fire Prevention for Fuel and Oil....................................................... 25 Dust Hazard Precautions................................................................ 26 Crush or Pinch Point Dangers........................................................... 26 Fire Extinguisher and First Aid Kit.................................................... 26 Inside Operator’s Compartment.......................................................... 27 Precautions when using ROPS............................................................ 27 Precautions for all Attachments........................................................ 27 PRECAUTIONS BEFORE STARTING WORK OPERATIONS................................................ 28 General Pre-Operational Checks......................................................... 28 Perform a Walk Around Check of Your Machine........................................ 28 Under the Hood..................................................................... 28 In the Operator’s Cab.............................................................. 29 Start-Up Checks.................................................................... 29 Starting Work Operations............................................................... 29 Work Site Hazards...................................................................... 30 Working Clearances..................................................................... 30 Rules for Road Travel.................................................................. 30 Rules for Traveling in Reverse......................................................... 31 Traveling on Icy or Snow Covered Surfaces.............................................. 31 Working on Loose or Unstable Ground.................................................... 31 PRECAUTIONS DURING MAINTENANCE OPERATIONS.................................................. 32 Warning Tags........................................................................... 32 Equipment Storage...................................................................... 32 Working Under the Machine.............................................................. 33 Using Drop Lamps....................................................................... 33 Keeping the Machine Clean.............................................................. 33 Rules for Refueling the Machine........................................................ 34 Cooling System Precautions............................................................. 34 Battery Precautions.................................................................... 35 Starting the Machine................................................................... 35 High Pressure Hoses.................................................................... 36 High Temperatures Areas................................................................ 36 Rotating Parts......................................................................... 36 Disposal of Waste Materials............................................................ 37 Inflating Tires........................................................................ 37 Critical Parts......................................................................... 37 SAFETY AND WARNING DECALS.................................................................. 38 Location of Safety Decals.............................................................. 38 Location of Pictogram Decals........................................................... 53 OPERATION...................................................................................... 57 GENERAL VIEW OF MACHINE.................................................................... 58 Location of Pictogram Decals and Front View............................................ 58 Rear View of Machine................................................................... 59 Additional Pictograms.................................................................. 60 Danger in the Work Area............................................................ 60 DO NOT Open the Hood............................................................... 60 Consult the Manual................................................................. 60 Biological Hydraulic Oil Topping Off............................................... 60 Hydraulic Oil Topping Off.......................................................... 60 Refuelling......................................................................... 61 Engine Lubricating Oil Filter...................................................... 61 Fuel Filter........................................................................ 61 Engine Air Suction Filter.......................................................... 61 Engine Coolant..................................................................... 62 Engine Coolant Pressure............................................................ 62 Hydraulic Oil Level................................................................ 62 Hydraulic Oil Filter............................................................... 62 Electric Outlet.................................................................... 63 Anchorage Point.................................................................... 63 Emergency Exit..................................................................... 63 Lifting Point...................................................................... 63 LOCATION AND FUNCTION OF IN CAB MACHINE CONTROLS........................................... 64 Cab View From Operator’s Position...................................................... 64 INSTRUMENT PANEL AND SWITCHES.............................................................. 74 Instrument Panel....................................................................... 74 Hour Meter......................................................................... 75 Engine Coolant Temperature Alert................................................... 75 Fuel Level Indicator............................................................... 75 Indicator Lights....................................................................... 76 Alternator Indicator............................................................... 76 Engine Preheat Indicator........................................................... 77 Engine Oil Pressure Indicator...................................................... 77 Air Cleaner Clog Indicator......................................................... 77 Hydraulic Oil Filter Clog Indicator................................................ 77 Parking Brake Indicator............................................................ 78 Speed Increase Indicator........................................................... 78 Float Feature Indicator............................................................ 78 Direction Indicator................................................................ 78 Work Light Indicator............................................................... 79 Safety Function Control Indicators................................................. 79 Acoustic Alarm..................................................................... 80 Switches and Push Buttons.............................................................. 81 Left Stabilizer Button (If Installed).............................................. 83 Right Stabilizer Button (If Installed)............................................. 83 Work Light Switch.................................................................. 83 Emergency Switch (Hazard).......................................................... 83 Parking Lights and Low Beam Switch................................................. 84 Direction Indicator Switch......................................................... 84 Ignition Switch.................................................................... 84 Horn............................................................................... 84 “Super-flow” Hydraulic Switch (If Installed)....................................... 85 Speed Increase Button.............................................................. 85 Float Function Switch (If Installed)............................................... 85 LOCATION AND FUNCTIONS OF OUTSIDE MACHINE.................................................. 86 Front View............................................................................. 86 Rear View.............................................................................. 87 Rear Hood.............................................................................. 88 Rear Panel............................................................................. 89 Cab Assembly........................................................................... 91 Tilting the Cab.................................................................... 91 Lowering the Cab................................................................... 92 Fluid Fill and Check Locations......................................................... 93 Fuel Tank.......................................................................... 94 Engine Oil Level Gauge............................................................. 94 Engine Oil Fill Port............................................................... 94 Coolant Level...................................................................... 94 Hydraulic Oil Level Gauge.......................................................... 95 Hydraulic Oil Fill................................................................. 95 Counter Weights.................................................................... 95 SAFETY LOCKS AND SECURITY.................................................................. 96 Ignition Switch........................................................................ 96 Hood Lock.............................................................................. 96 Loader Arm Support..................................................................... 96 Master Electrical Disconnect........................................................... 97 PATTERN CONTROL SYSTEM..................................................................... 98 Changing Pattern Control............................................................... 98 ISO Pattern Control....................................................................100 Left Lever.........................................................................100 Right Lever........................................................................101 Optional Pattern Control...............................................................102 Left Lever.........................................................................102 Right Lever........................................................................103 FUSES AND RELAYS...........................................................................104 System Fuses...........................................................................104 Standard System....................................................................104 Optional Systems...................................................................105 Main Fuse..............................................................................105 Relays.................................................................................105 STARTING THE MACHINE.......................................................................108 Start-Up Preparations..................................................................108 Starting the Engine....................................................................109 In Warm Weather or With a Warm Engine..............................................109 In Cold Weather or With a Cold Engine..............................................110 Engine Warm-Up.....................................................................111 Hydraulic Oil Warm-Up..............................................................111 Travel Circuit Oil Warm-Up.........................................................111 GENERAL TRAVEL WITH THE MACHINE............................................................112 Travel Route...........................................................................112 Travel on Hills or Slopes..............................................................113 Traveling with a Load..................................................................114 Traveling in Water.....................................................................115 TRAVELING IN ISO OR OPTIONAL PATTERN.......................................................116 Operating in ISO Pattern...............................................................116 Moving Forward or Backward.........................................................116 Changing Direction When Machine is Not Moving......................................116 Changing Direction When Machine is Moving..........................................117 Performing a Counter-Rotation (With Machine Not Moving)............................118 Operating in Optional Pattern..........................................................118 Changing Direction When Machine is Not Moving......................................119 Changing Direction When Machine is Moving (Joysticks in Same Position).............119 Performing a Counter-Rotation (With Machine Not Moving)............................120 PARKING THE MACHINE........................................................................121 Parking on Level Ground................................................................121 Parking on Slopes......................................................................123 USING THE WORK EQUIPMENT...................................................................125 Situations to Avoid....................................................................125 Cutting a Grade and Leveling...........................................................126 Cutting a Grade....................................................................126 Leveling and Back Dragging.........................................................128 Loading Material.......................................................................129 Scooping Material from Piles.......................................................129 Scooping Material on Slopes........................................................130 Loading Trucks or Hoppers..........................................................131 CHANGING BUCKET OR ATTACHMENT..............................................................132 Locking the Bucket or Attachment.......................................................132 Unlocking the Bucket or Attachment.....................................................132 Removing the Bucket or Attachment......................................................133 Attaching the Bucket...................................................................134 Checking Position of the Locking Pins..................................................135 Adjusting the Locking Pins.............................................................136 TRANSPORTING THE MACHINE...................................................................137 Loading and Unloading the Machine......................................................137 Transport..............................................................................138 Emergency Recovery.....................................................................138 Lifting the Machine....................................................................140 Machine Preparation................................................................140 Mount Front Lifting Eyes...........................................................140 Lifting Procedure..................................................................141 PRECAUTIONS DURING SEASONAL CHANGES........................................................142 Cold Seasons...........................................................................142 Fuel and Lubricants................................................................142 Coolant............................................................................142 Battery............................................................................142 Warm Seasons...........................................................................143 LONG PERIODS OF INACTIVITY.................................................................144 Before Inactivity......................................................................144 After Inactivity.......................................................................145 BASIC TROUBLESHOOTING......................................................................146 The Battery............................................................................146 Servicing the Battery..............................................................146 Removal and Installation...........................................................146 Starting the Engine with Booster Cable.............................................147 Electrical Circuits....................................................................148 Hydraulic System.......................................................................148 Engine.................................................................................149 Hydrostatic Transmission...............................................................150 ADDTIONAL PRECAUTIONS TO BE TAKEN..........................................................152 Using Synthetic Biodegradable Oil Type “HEES”..........................................152 Critical Parts.........................................................................152 MAINTENANCE....................................................................................153 GUIDE TO MAINTENANCE.......................................................................154 MAINTENANCE NOTES..........................................................................155 Notes Regarding The Engine.............................................................156 Engine Oil.........................................................................156 Performing KOWA (Komatsu Oil Wear Analysis)........................................156 Coolant............................................................................157 Fuel...............................................................................157 Notes Regarding the Hydraulic System...................................................157 Notes Regarding The Electrical System..................................................158 Notes Regarding Lubrication............................................................158 FUEL, COOLANT AND LUBRICANTS...............................................................159 Proper Selection Of Fuel, Coolant And Lubricants.......................................159 Lubrication with Grease................................................................160 HOMOLOGATED (HEES) SYNTHETIC BIODEGRADABLE LUBRICANTS......................................161 DRIVING TORQUES FOR SCREWS AND NUTS........................................................162 Standard Driving Torques...............................................................162 Specific Driving Torques...............................................................162 LUBRICATION................................................................................163 Lubrication Diagram....................................................................163 PERIODICAL CHANGE OF THE COMPONENTS CONNECTED WITH SAFETY..................................164 Critical Parts For Safety..............................................................165 Fuel Supply System.................................................................165 Standard Hydraulic System..........................................................166 Super-Flow Hydraulic System........................................................168 MAINTENANCE SCHEDULE CHART.................................................................171 MAINTENANCE PROCEDURES.....................................................................173 Servicing When Required................................................................173 Check, Clean, or Change Air Cleaner and Elements...................................173 Tire Rotation......................................................................174 Drain the Fuel Tank................................................................175 Release the Parking Brake..........................................................176 Check the Battery Charge Level.....................................................177 Checks Before Starting.................................................................178 Various Checks.....................................................................178 Check Coolant Level in the Radiator................................................178 Check Fuel Level...................................................................179 Check Engine Oil Level.............................................................180 Check Hydraulic Circuit Oil Level..................................................181 Check Water Separator for Sediments and Water......................................182 Check Electrical System............................................................182 Initial 50 Hours Service...............................................................183 Every 50 Hours Service.................................................................183 Check Tire Pressure................................................................183 Check Coolant Level in the Radiator................................................183 Initial 250 Hours Service..............................................................184 Every 250 Hours Service................................................................184 Check Fan Belt Tension and Adjust..................................................184 Check the Gear Chain Tension.......................................................185 Clean and Inspect the Radiator Fins................................................187 Re-Torque Wheel Lug Nuts...........................................................187 Check the Final Transmissions Oil Level............................................188 Lubricate the Joints...............................................................189 Change Engine Oil..................................................................190 Change Engine Oil Filter...........................................................192 Initial 500 Hours Service..............................................................193 Every 500 Hours Service................................................................193 Change Fuel Filter.................................................................193 Change Hydraulic Oil Filter........................................................195 Clean Water Separator..............................................................196 Drain Hydraulic Oil Tank...........................................................198 Every 1000 Hours Service...............................................................199 Change Oil in the Final Transmission...............................................199 Change the Hydraulic System Oil and Clean the Suction Filter.......................200 Check and Adjust the Engine Valve Clearance........................................202 Every 2000 Hours Service...............................................................203 Change the Engine Coolant..........................................................203 Change the Suction Filter..........................................................205 Check the Alternator and Starter Motor.............................................206 SPECIFICATIONS.................................................................................207 TECHNICAL DATA.............................................................................208 Standard Machine Overall Dimensions....................................................208 Overall Dimensions with Standard Bucket L 1880 mm (6’ 2”) and Tires (12 x 16.5)....208 Overall Dimensions with Bucket L 1730 mm (5’ 8’) and Tires (12 x 16.5).............209 Overall Dimensions With Bucket L 2030 mm (6’ 8”) and Tires (33 x 15.5 - 16.5)......209 Machine Overall Dimensions With Optional Equipment.....................................210 Machine Overall Dimensions with Backhoe (E35-2)....................................210 Machine Overall Dimensions with Cold Planer........................................210 Machine Overall Dimensions with Pallet Forks.......................................211 Machine Overall Dimensions with Grapple Fork.......................................211 Machine Overall Dimensions with Snow Blade.........................................212 Machine Overall Dimensions with Mixing Bucket......................................212 Machine Overall Dimensions with Sweeper............................................213 Technical Characteristics..............................................................213 Total Mass.........................................................................213 Bucket Capacity....................................................................213 Engine.............................................................................213 Electrical System..................................................................213 Speed..............................................................................214 Tires..............................................................................214 OPTIONS, ATTACHMENTS...........................................................................215 AUTHORIZED OPTIONAL EQUIPMENT..............................................................216 Basic Precautions......................................................................216 Optional Equipment Measurements........................................................217 Optional Equipment (Standard)......................................................217 Optional Equipment (Super-Flow Hydraulic System)...................................218 CHANGING AUTHORIZED EQUIPMENT..............................................................219 Connecting the Backhoe.................................................................219 Connecting The Hydraulic Circuit.......................................................220 Connecting Direct Drain Circuit........................................................222 PREPARING THE MACHINE FOR THE BACKHOE......................................................223 Using the Machine with the Backhoe.....................................................224 Backhoe Locks (If Installed)...........................................................226 PALLET FORKS...............................................................................228 COLD PLANER LOCKS (IF INSTALLED)...........................................................229 HAND AND FOOT CONTROL SYSTEM...............................................................230 Machine Controls.......................................................................230 Travel and Steering Control Levers.....................................................231 Work Equipment Control Pedals..........................................................232 Auxiliary Hydraulic Control Lever......................................................234
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