KOMATSU WA1200-3 WHEEL LOADER OPERATION & MAINTENANCE MANUAL (SN:50075 & UP) KOMATSU WA1200 3 – PDF DOWNLOAD

Description

KOMATSU WA1200-3 WHEEL LOADER OPERATION & MAINTENANCE MANUAL (SN:50075 & UP) KOMATSU WA1200 3

KOMATSU WA1200-3 WHEEL LOADER OPERATION & MAINTENANCE MANUAL (SN:50075 & UP) KOMATSU WA1200 3 – PDF DOWNLOAD:

IMAGE PREVIEW:

DESCRIPTION:

KOMATSU WA1200-3 WHEEL LOADER OPERATION & MAINTENANCE MANUAL (SN:50075 & UP) KOMATSU WA1200 3

• This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Accidents can be prevented by knowing beforehand conditions that may cause a hazard when performing operation and maintenance.
• Operators and maintenance personnel must always do as follows before beginning operation or maintenance. Always be sure to read and understand this manual thoroughly before performing operation and maintenance. Read the safety messages given in this manual and the safety labels affixed to the machine thoroughly and be sure that you understand them fully.
• Keep this manual in the storage location for the operation and maintenance manual given below, and have all personnel read it periodically. If this manual has been lost or has become dirty and cannot be read, request a replacement manual immediately from Komatsu or your Komatsu distributor. If you sell the machine, be sure to give this manual to the new owners together with the machine.

TABLE OF CONTENTS:

KOMATSU WA1200-3 WHEEL LOADER OPERATION & MAINTENANCE MANUAL (SN:50075 & UP) KOMATSU WA1200 3

COVER..........................................................................................  1
FOREWORD.......................................................................................  2
	FOREWORD...................................................................................  3
	SAFETY INFORMATION.........................................................................  4
	INTRODUCTION...............................................................................  6
		FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE...........................................  6
		VISIBILITY FROM OPERATOR'S SEAT........................................................  7
	NECESSARY INFORMATION......................................................................  8
		PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE...........................  8
		ENGINE SERIAL NO. PLATE AND POSITION...................................................  8
		POSITION OF SERVICE METER..............................................................  9
		TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR..............................................  9
	CONTENTS................................................................................... 10
SAFETY......................................................................................... 14
	SAFETY..................................................................................... 15
	SAFETY LABELS.............................................................................. 17
		LOCATION OF SAFETY LABELS.............................................................. 18
	GENERAL PRECAUTIONS........................................................................ 24
	PRECAUTIONS FOR OPERATION.................................................................. 33
		STARTING ENGINE........................................................................ 33
		OPERATION.............................................................................. 35
		TRANSPORTATION......................................................................... 44
		BATTERY................................................................................ 45
		TOWING................................................................................. 47
	PRECAUTIONS FOR MAINTENANCE................................................................ 48
	PRECAUTIONS WITH TIRES..................................................................... 56
OPERATION...................................................................................... 58
	GENERAL VIEW............................................................................... 59
		GENERAL VIEW OF MACHINE................................................................ 59
		GENERAL VIEW OF CONTROLS AND GAUGES.................................................... 60
	EXPLANATION OF COMPONENTS.................................................................. 63
		MACHINE MONITOR........................................................................ 63
		SWITCHES............................................................................... 84
		SWITCHES (MULTI MONITOR)...............................................................102
		CONTROL LEVERS, PEDALS, KNOBS..........................................................104
		CAP WITH LOCK..........................................................................110
		FRAME LOCK BAR.........................................................................112
		TOWING PIN.............................................................................113
		FUEL STOP KNOB.........................................................................113
		BACKUP ALARM...........................................................................113
		CAB DOOR OPEN LOCK.....................................................................113
		TOOL BOX...............................................................................114
		FUSE...................................................................................114
		SLOW BLOW FUSE.........................................................................115
		LUNCH BOX TRAY.........................................................................116
		LOCATION OF FIRE EXTINGUISHER..........................................................116
		POWER OUTLET...........................................................................117
		AM/FM RADIO-CASSETTE STEREO............................................................118
		AIR CONDITIONER........................................................................126
		PRECAUTIONS WHEN HANDLING ACCUMULATOR..................................................131
	OPERATION..................................................................................132
		CHECK BEFORE STARTING ENGINE, ADJUST...................................................132
		STARTING ENGINE........................................................................149
		OPERATIONS AND CHECKS AFTER STARTING ENGINE............................................151
		STOPPING ENGINE........................................................................153
		CHECK AFTER STOPPING ENGINE............................................................153
		MOVING THE MACHINE (DIRECTIONAL, SPEED), STOPPING THE MACHINE..........................154
		TURNING................................................................................166
		OPERATION OF WORK EQUIPMENT............................................................166
		WORK POSSIBLE USING WHEEL LOADER.......................................................168
		PRECAUTIONS FOR OPERATION..............................................................173
		ADJUSTING WORK EQUIPMENT POSTURE.......................................................176
		PARKING MACHINE........................................................................178
		CHECKS AFTER COMPLETION OF OPERATION...................................................180
		LOCKING................................................................................180
		HANDLING THE TIRES.....................................................................181
		OPERATION OF MULTI MONITOR.............................................................183
		OPERATING AUTO-GREASING SYSTEM.........................................................201
	TRANSPORTATION.............................................................................208
		TRANSPORTATION PROCEDURE...............................................................208
		LOADING, UNLOADING WORK................................................................208
		METHOD OF SECURING MACHINE.............................................................208
	COLD WEATHER OPERATION.....................................................................210
		PRECAUTIONS FOR LOW TEMPERATURE........................................................210
		PRECAUTIONS AFTER COMPLETION OF WORK...................................................211
		AFTER COLD WEATHER.....................................................................211
		WARMING-UP OPERATION FOR STEERING HYDRAULIC CIRCUIT IN COLD WEATHER....................212
	LONG-TERM STORAGE..........................................................................213
		BEFORE STORAGE.........................................................................213
		DURING STORAGE.........................................................................213
		AFTER STORAGE..........................................................................213
	TROUBLESHOOTING............................................................................214
		WHEN MACHINE RUNS OUT OF FUEL..........................................................214
		METHOD OF TOWING MACHINE...............................................................215
		IF BATTERY IS DISCHARGED...............................................................219
		OTHER TROUBLE..........................................................................222
MAINTENANCE....................................................................................228
	GUIDES TO MAINTENANCE......................................................................229
	OUTLINES OF SERVICE........................................................................231
		HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................231
		OUTLINE OF ELECTRIC SYSTEM.............................................................234
	WEAR PARTS.................................................................................235
		WEAR PARTS LIST........................................................................235
	RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................236
		USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...................237
		RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....238
	STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.............................................239
		TORQUE LIST............................................................................239
	PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..............................................240
		SAFETY CRITICAL PARTS..................................................................241
	MAINTENANCE SCHEDULE CHART.................................................................242
		MAINTENANCE SCHEDULE CHART.............................................................242
	SERVICE PROCEDURE..........................................................................245
		INITIAL 250 HOURS SERVICE..............................................................245
		WHEN REQUIRED..........................................................................246
		CHECK BEFORE STARTING..................................................................269
		EVERY 50 HOURS SERVICE.................................................................270
		EVERY 100 HOURS SERVICE................................................................271
		EVERY 250 HOURS SERVICE................................................................273
		EVERY 500 HOURS SERVICE................................................................284
		EVERY 1000 HOURS SERVICE...............................................................289
		EVERY 1500 HOURS SERVICE...............................................................295
		EVERY 2000 HOURS SERVICE...............................................................296
		EVERY 10000 HOURS SERVICE..............................................................309
SPECIFICATIONS.................................................................................312
	SPECIFICATIONS.............................................................................313
ATTACHMENTS, OPTIONS...........................................................................316
	SELECTING BUCKET AND TIRES.................................................................317
	STARTING IN COLD AREAS.....................................................................318
		ELECTRIC HEATER........................................................................318
	HANDLING BATTERY DISCONNECTOR SWITCH.......................................................323
		EXPLANATION OF COMPONENT...............................................................323
		HANDLING...............................................................................323
	SERVICE CENTER.............................................................................325
	EMERGENCY ENGINE STOP SWITCH...............................................................330
	CENTRALIZED BREATHER.......................................................................332
	HYDRAULIC OIL LEVEL WARNING DISPLAY........................................................333
	HANDLING MACHINE EQUIPPED WITH TRAINER SEAT................................................334
		GENERAL VIEW OF CONTROLS AND GAUGES....................................................334
		CONTROL LEVERS, PEDALS, KNOBS..........................................................335
		HANDLING TRAINER SEAT..................................................................337
		WHEN REQUIRED..........................................................................338
INDEX..........................................................................................340

PLEASE NOTE:

⦁ This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
⦁ This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
⦁ Require some other service manual or have any queries: please WRITE to us at [email protected]