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Komatsu WA200-6 Wheel Loader Operation and Maintenance Manual – TEN00471-07

Original price was: $39.95.Current price is: $23.95.

Complete operation and maintenance manual for the Komatsu WA200-6 Wheel Loader (serial numbers 71006 and up). Covers operating procedures, safety, maintenance schedules, specifications, and troubleshooting.

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Description

File Details

  • Manual Type: Operation & Maintenance Manual
  • Brand: Komatsu
  • Model: WA200-6 Wheel Loader
  • Serial Numbers: 71006 and up
  • Document Number: TEN00471-07
  • Language: English
  • File Format: PDF
  • Page Count: Approximately 300+ pages

Chapters Covered

  • Read This Manual
  • Safety Information
  • Introduction
  • Necessary Information
  • Safety
    • Safety Labels
    • Location of Safety Labels
    • General Precautions Common to Operation and Maintenance
    • Precautions for Operation
    • Precautions for Maintenance
    • Tires
  • Operation
    • General View of Machine
    • General View of Controls and Gauges
    • Explanation of Components
    • Machine Monitor
    • Switches
    • Control Levers, Pedals
    • Operation
    • Transportation
    • Cold Weather Operation
    • Long-Term Storage
    • Troubleshooting
  • Maintenance
    • Guides to Maintenance
    • Outlines of Service
    • Wear Parts
    • Recommended Fuel, Coolant, and Lubricant
    • Standard Tightening Torques for Bolts and Nuts
    • Periodic Replacement of Safety Critical Parts
    • Maintenance Schedule Chart
    • Service Procedure
  • Specifications
  • Attachments, Options
  • Index

The Komatsu WA200-6 Operation and Maintenance Manual is a comprehensive guide covering every aspect of operating, maintaining, and servicing the WA200-6 Wheel Loader. It begins with essential safety information and safety label locations, then moves into detailed explanations of all machine components, controls, and monitoring systems. The operation section walks through daily checks, starting procedures, travel operations, work equipment use, parking, transportation, cold weather operation, and long-term storage. The maintenance section provides complete service procedures with intervals ranging from every 10 hours to every 8000 hours, including fluid capacities, filter replacement instructions, tightening torques, and safety-critical part replacement schedules. The specifications chapter delivers machine dimensions, weight, bucket capacity, engine output, travel speeds, and tire data.

What This Manual Enables You To Do

With the Komatsu WA200-6 Operation and Maintenance Manual on hand, operators and technicians can perform daily inspections, safely start and operate the machine, use the work equipment correctly, and carry out all scheduled maintenance procedures. The manual provides the exact fluid types and capacities for the engine oil pan, transfer case, hydraulic tank, axles, and cooling system, as well as the recommended fuel and lubricant specifications for different ambient temperatures. It includes detailed procedures for replacing the HST oil filter, hydraulic filter, fuel pre-filter, fuel main filter, and hydraulic tank breather element at the correct intervals. Troubleshooting charts help diagnose electrical, chassis, HST, axle, brake, parking brake, steering, hydraulic system, and engine problems. The manual also covers the proper way to handle the hydraulic quick coupler, select the right bucket and tires for the job, and operate in cold weather or long-term storage conditions.

Complete PDF Bookmark Tree

Complete Bookmarks

The complete bookmarks in the β€œKomatsu WA200-6 Wheel Loader Operation and Maintenance Manual – TEN00471-07” are as follows:

COVERp. 1
FOREWORDp. 2
READ THIS MANUALp. 3
SAFETY INFORMATIONp. 4
INTRODUCTIONp. 5
USE OF MACHINEp. 5
FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINEp. 5
VISIBILITY FROM OPERATOR'S SEATp. 5
NECESSARY INFORMATIONp. 6
PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATEp. 6
ENGINE SERIAL NO. PLATEp. 6
POSITION OF SERVICE METERp. 7
TABLE TO ENTER SERIAL NO. AND DISTRIBUTORp. 7
CONTENTSp. 8
SAFETYp. 12
SAFETYp. 13
SAFETY LABELSp. 16
LOCATION OF SAFETY LABELSp. 16
SAFETY LABELSp. 17
GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCEp. 23
PRECAUTIONS BEFORE STARTING OPERATIONp. 23
PREPARATIONS FOR SAFE OPERATIONp. 23
FIRE PREVENTIONp. 25
PRECAUTIONS WHEN GETTING ON OR OFF MACHINEp. 26
DO NOT GET CAUGHT IN ARTICULATING PORTIONp. 29
PRECAUTIONS RELATED TO PROTECTIVE STRUCTURESp. 29
UNAUTHORIZED MODIFICATIONp. 29
PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONSp. 29
PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDINGp. 30
PRECAUTIONS FOR OPERATIONp. 31
PRECAUTIONS FOR JOBSITEp. 31
STARTING ENGINEp. 33
OPERATIONp. 35
TRANSPORTATIONp. 42
TOWINGp. 43
PRECAUTIONS FOR MAINTENANCEp. 44
PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCEp. 44
PRECAUTIONS FOR INSPECTION AND MAINTENANCEp. 49
TIRESp. 54
OPERATIONp. 56
GENERAL VIEWp. 57
GENERAL VIEW OF MACHINEp. 57
GENERAL VIEW OF CONTROLS AND GAUGESp. 58
EXPLANATION OF COMPONENTSp. 60
MACHINE MONITORp. 60
SWITCHESp. 97
CONTROL LEVERS, PEDALSp. 111
STEERING TILT LOCK LEVERp. 116
CAP AND COVER WITH LOCKp. 116
FRAME LOCK BARp. 117
TOWING PINp. 118
GREASE PUMPp. 118
OPENING, CLOSING CAB DOORS, WINDOWSp. 119
FUSEp. 123
SLOW BLOW FUSEp. 125
POWER OUTLETp. 126
STORAGE BOXp. 126
AM/FM RADIO-CASSETTE STEREOp. 127
AIR CONDITIONERp. 135
HANDLING CAB WIPERp. 142
OPERATIONp. 143
CHECK BEFORE STARTING ENGINE, ADJUSTp. 143
STARTING ENGINEp. 161
CHECKS AFTER STARTING ENGINEp. 165
OPERATIONS AND CHECKS AFTER STARTING ENGINEp. 166
STOPPING ENGINEp. 169
MOVING THE MACHINE (DIRECTIONAL, SPEED), STOPPING THE MACHINEp. 170
TURNINGp. 176
OPERATION OF WORK EQUIPMENTp. 178
WORK POSSIBLE USING WHEEL LOADERp. 180
PRECAUTIONS FOR OPERATIONp. 186
ADJUSTING WORK EQUIPMENT POSTUREp. 188
PARKING MACHINEp. 190
CHECKS AFTER COMPLETION OF OPERATIONp. 192
LOCKINGp. 192
HANDLING THE TIRESp. 193
TRANSPORTATIONp. 195
TRANSPORTATION PROCEDUREp. 195
LOADING, UNLOADING WORK WITH TRAILERSp. 195
LIFTING MACHINEp. 199
COLD WEATHER OPERATIONp. 201
PRECAUTIONS FOR LOW TEMPERATUREp. 201
PRECAUTIONS AFTER COMPLETION OF WORKp. 202
AFTER COLD WEATHERp. 202
LONG-TERM STORAGEp. 203
BEFORE STORAGEp. 203
DURING STORAGEp. 203
AFTER STORAGEp. 204
TROUBLESHOOTINGp. 205
WHEN MACHINE RUNS OUT OF FUELp. 205
METHOD OF TOWING MACHINEp. 205
IF BATTERY IS DISCHARGEDp. 207
OTHER TROUBLEp. 210
MAINTENANCEp. 216
GUIDES TO MAINTENANCEp. 217
OUTLINES OF SERVICEp. 219
HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINICp. 219
OUTLINE OF ELECTRIC SYSTEMp. 222
WEAR PARTSp. 223
WEAR PARTS LISTp. 223
RECOMMENDED FUEL, COOLANT, AND LUBRICANTp. 224
USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATUREp. 225
RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OILp. 226
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTSp. 227
TORQUE LISTp. 227
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTSp. 228
MAINTENANCE SCHEDULE CHARTp. 229
MAINTENANCE SCHEDULE CHARTp. 229
MAINTENANCE INTERVAL WHEN DIESEL FUEL MIXED WITH BIO-FUEL IS USEDp. 231
SERVICE PROCEDUREp. 232
EVERY 10 HOURS SERVICE (ONLY FOR FIRST 50 HOURS)p. 232
INITIAL 250 HOURS SERVICEp. 232
INITIAL 1000 HOURS SERVICEp. 232
WHEN REQUIREDp. 233
CHECK BEFORE STARTINGp. 260
EVERY 50 HOURS SERVICEp. 261
EVERY 100 HOURS SERVICEp. 262
EVERY 250 HOURS SERVICEp. 265
EVERY 500 HOURS SERVICEp. 271
EVERY 1000 HOURS SERVICEp. 275
EVERY 2000 HOURS SERVICEp. 281
EVERY 4000 HOURS SERVICEp. 288
EVERY 8000 HOURS SERVICEp. 290
SPECIFICATIONSp. 292
SPECIFICATIONSp. 293
ATTACHMENTS, OPTIONSp. 296
SELECTING BUCKET AND TIRESp. 297
HANDLING HYDRAULIC QUICK COUPLERp. 298
REMOVING ATTACHMENTp. 298
INSTALLING ATTACHMENTp. 300
METHOD OF USING 2 LEVERSp. 302
EXPLANATION OF COMPONENTSp. 302
KOMTRAXp. 304
POWER SUPPLY FOR KOMTRAXp. 304
INDEXp. 306

For anyone responsible for the WA200-6 Wheel Loader, correct procedures and specifications are critical. The manual ensures that the machine is operated within safe limits and that maintenance is performed at the recommended intervals using the correct parts, fluids, and torques. This reduces downtime, extends component life, and helps prevent accidents or damage caused by improper operation or maintenance. Safety-critical parts such as fuel hoses, brake hoses, steering hoses, seat belts, and accumulators are listed with their mandatory replacement intervals β€” information that is essential for safe, long-term machine ownership.

IMAGES PREVIEW

Komatsu WA200-6 Wheel Loader Operation and Maintenance Manual - TEN00471-07 β€” PDF page 1 preview
Komatsu WA200-6 Wheel Loader Operation and Maintenance Manual - TEN00471-07 β€” PDF page 16 preview
Komatsu WA200-6 Wheel Loader Operation and Maintenance Manual - TEN00471-07 β€” PDF page 57 preview

Instant PDF Delivery

The Komatsu WA200-6 Operation and Maintenance Manual – TEN00471-07 is delivered as an instant PDF download after payment. There is no shipping and no waiting for a physical book. The file can be viewed on any device β€” computer, tablet, or smartphone β€” and pages can be printed for use in the workshop or operator’s cab. Keep the manual near the machine as required by the safety instructions and refer to it for every inspection, maintenance task, and operating procedure.

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