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KOMATSU WA320-7 WHEEL LOADER Operation & Maintenance Manual (SN:A36001 and up) KOMATSU WA320-7 – PDF DOWNLOAD
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- KOMATSU WA320-7 WHEEL LOADER Operation & Maintenance Manual
- SERIAL NUMBER:A36001 and up
- PUBLICATION NUMBER:CEAM027400
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Description
KOMATSU WA320-7 WHEEL LOADER Operation & Maintenance Manual (SN:A36001 and up) KOMATSU WA320-7
KOMATSU WA320-7 WHEEL LOADER OPERATION & MAINTENANCE MANUAL (SN:A36001 AND UP) KOMATSU WA320-7 – PDF DOWNLOAD:
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DESCRIPTION:
KOMATSU WA320-7 WHEEL LOADER Operation & Maintenance Manual (SN:A36001 and up) KOMATSU WA320-7
- This manual gives details of the operation and methods of inspection and maintenance for this machine that must be obeyed in order to use the machine safely. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines.
- Read, understand and follow all precautions and warnings in this manual and on the machine before performing operation and maintenance. Failure to do so may result in serious injury or death. Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used. Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions.
- If you carry out any operation, inspection, or maintenance under conditions that are not described in this manual, understand that it is your responsibility to take the necessary precautions to ensure safety. In no event should you or others engage in the prohibited uses or actions described in this manual.
- Improper operation and maintenance of the machine can be hazardous and could result in serious injury or death. If you sell the machine, be sure to give this manual to the new owner together with the machine.
TABLE OF CONTENTS:
KOMATSU WA320-7 WHEEL LOADER Operation & Maintenance Manual (SN:A36001 and up) KOMATSU WA320-7
TEN00612-00-MA4.pdf............................................................................ 0 FOREWORD .................................................................................. 5 BEFORE READING THIS MANUAL ............................................................ 6 SAFETY INFORMATION .................................................................... 7 INTRODUCTION .......................................................................... 8 USE OF MACHINE .................................................................... 8 DIRECTIONS OF MACHINE ............................................................. 8 VISIBILITY FROM OPERATOR'S SEAT ................................................... 8 PRODUCT INFORMATION ................................................................... 9 PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE ...................... 9 EPA REGULATIONS, ENGINE NUMBER PLATE .............................................. 9 SERVICE METER LOCATION ............................................................ 10 YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR ....................................... 10 CONTENTS .............................................................................. 11 SAFETY .................................................................................... 15 SAFETY ................................................................................ 16 SAFETY LABELS ......................................................................... 18 LOCATION OF SAFETY LABELS ......................................................... 18 SAFETY LABELS ..................................................................... 19 GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE ............................... 26 PRECAUTIONS BEFORE STARTING OPERATION ............................................. 26 PREPARATIONS FOR SAFE OPERATION ................................................... 27 FIRE PREVENTION ................................................................... 29 PRECAUTIONS WHEN GETTING ON OR OFF MACHINE ........................................ 31 DO NOT GET CAUGHT IN WORK EQUIPMENT ............................................... 34 PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES ...................................... 34 UNAUTHORIZED MODIFICATION ......................................................... 34 PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS .................................... 35 PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING ................................... 35 PRECAUTIONS FOR OPERATION ............................................................. 36 PRECAUTIONS FOR JOBSITE ........................................................... 36 STARTING ENGINE ................................................................... 39 OPERATION ......................................................................... 42 TRANSPORTATION .................................................................... 48 TOWING ............................................................................ 49 PRECAUTIONS FOR MAINTENANCE ........................................................... 50 PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE ............................ 50 PRECAUTIONS FOR INSPECTION AND MAINTENANCE ........................................ 55 TIRES ............................................................................. 60 OPERATION ................................................................................. 61 GENERAL VIEW .......................................................................... 62 GENERAL VIEW OF MACHINE ........................................................... 62 GENERAL VIEW OF CONTROLS AND GAUGES ............................................... 64 EXPLANATION OF COMPONENTS ............................................................. 69 MACHINE MONITOR ................................................................... 69 SWITCHES ..........................................................................136 CONTROL LEVERS AND PEDALS .........................................................151 CAPS AND COVERS WITH LOCK .........................................................155 ASHTRAY ...........................................................................158 FRAME LOCK BAR ....................................................................159 TOWING PIN ........................................................................160 GREASE PUMP HOLDER ................................................................161 BATTERY DISCONNECT SWITCH .........................................................162 SYSTEM OPERATING LAMP .............................................................164 BACKUP ALARM ......................................................................165 OPEN AND CLOSE CAB DOOR ...........................................................166 FUSE ..............................................................................170 SLOW-BLOW FUSE ....................................................................172 AUXILIARY ELECTRIC POWER ..........................................................173 HANDLING RADIO ....................................................................174 HANDLING AUTO AIR CONDITIONER .....................................................179 HANDLING FRONT WIPER ..............................................................190 HANDLING REAR VIEW MONITOR ........................................................191 HANDLING Komatsu Diesel Particulate Filter (KDPF) .................................192 HANDLING Komatsu Closed Crankcase Ventilation (KCCV) ..............................200 HANDLING MACHINES EQUIPPED WITH KOMTRAX ...........................................201 MACHINE OPERATIONS AND CONTROLS .......................................................203 CHECKS AND ADJUSTMENT BEFORE STARTING ENGINE ......................................203 STARTING ENGINE ...................................................................228 CHECKS AFTER STARTING ENGINE ......................................................233 STOPPING ENGINE ...................................................................236 MACHINE OPERATION .................................................................237 STEERING MACHINE ..................................................................246 WORK EQUIPMENT CONTROLS AND OPERATIONS ............................................248 HANDLING HYDRAULIC TYPE QUICK COUPLER .............................................250 RECOMMENDED APPLICATIONS ..........................................................255 RULES FOR OPERATION ...............................................................261 ADJUST WORK EQUIPMENT POSTURE .....................................................263 PARKING MACHINE ...................................................................270 CHECK AFTER FINISHING WORK ........................................................272 LOCKING ...........................................................................273 HANDLING TIRES ....................................................................274 TRANSPORTATION ........................................................................276 TRANSPORTATION PROCEDURE ..........................................................276 LOADING AND UNLOADING WITH TRAILER ................................................277 LIFTING MACHINE ...................................................................281 COLD WEATHER OPERATION ................................................................283 COLD WEATHER OPERATION INFORMATION ................................................283 AFTER DAILY WORK COMPLETION .......................................................284 IN COLD AREAS .....................................................................284 AFTER COLD WEATHER SEASON .........................................................284 LONG-TERM STORAGE .....................................................................285 BEFORE STORAGE ....................................................................285 DURING STORAGE ....................................................................285 AFTER STORAGE .....................................................................286 STARTING MACHINE AFTER LONG-TERM STORAGE ..........................................286 TROUBLES AND ACTIONS ..................................................................287 RUNNING OUT OF FUEL ...............................................................287 TOWING MACHINE ....................................................................288 DISCHARGED BATTERY ................................................................292 OTHER TROUBLE .....................................................................296 MAINTENANCE ...............................................................................301 RULES FOR MAINTENANCE .................................................................302 SERVICE METER READING .............................................................302 KOMATSU GENUINE REPLACEMENT PARTS .................................................302 KOMATSU GENUINE LUBRICANTS ........................................................302 ALWAYS USE CLEAN WASHER FLUID .....................................................302 FRESH AND CLEAN LUBRICANTS ........................................................302 CHECK DRAINED OIL AND USED FILTER .................................................302 CAUTION FOR REFILLING OIL OR FUEL .................................................302 WELDING INSTRUCTIONS ..............................................................302 DO NOT DROP THINGS INSIDE MACHINE .................................................302 PRECAUTIONS FOR KDPF ..............................................................302 DUSTY JOBSITES ....................................................................302 AVOID MIXING OIL ..................................................................303 LOCKING INSPECTION COVERS .........................................................303 BLEEDING AIR FROM HYDRAULIC CIRCUIT ...............................................303 PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES .......................................303 CHECKS AFTER INSPECTION AND MAINTENANCE ...........................................303 FUEL AND LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE ..............................303 CLOSE ENGINE SIDE COVER SECURELY ..................................................303 OUTLINE OF MAINTENANCE ................................................................304 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC ............................304 HANDLING ELECTRICAL COMPONENTS ....................................................308 STANDARD TIGHTENING TORQUE FOR BOLTS AND NUTS .........................................309 TIGHTENING TORQUE LIST ............................................................309 MAINTENANCE SCHEDULE ..................................................................310 MAINTENANCE SCHEDULE TABLE ........................................................310 MAINTENANCE PROCEDURE .................................................................312 EVERY 10 HOURS MAINTENANCE (ONLY FOR THE FIRST 100 HOURS) .........................312 INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS) ....................312 INITIAL 1000 HOURS MAINTENANCE (ONLY AFTER THE FIRST 1000 HOURS) ..................312 WHEN REQUIRED .....................................................................313 CHECKS BEFORE STARTING ............................................................342 EVERY 50 HOURS MAINTENANCE ........................................................343 EVERY 100 HOURS MAINTENANCE .......................................................344 EVERY 250 HOURS MAINTENANCE .......................................................346 EVERY 500 HOURS MAINTENANCE .......................................................353 EVERY 1000 HOURS MAINTENANCE ......................................................358 EVERY 2000 HOURS MAINTENANCE ......................................................364 EVERY 4000 HOURS MAINTENANCE ......................................................375 EVERY 4500 HOURS MAINTENANCE ......................................................377 EVERY 8000 HOURS MAINTENANCE ......................................................378 SPECIFICATIONS ............................................................................379 SPECIFICATIONS ........................................................................380 ATTACHMENTS AND OPTIONS ...................................................................383 TIRE AND BUCKET SELECTION .............................................................384 HANDLING FORK .........................................................................385 EXPLANATION OF COMPONENTS .........................................................385 MACHINE OPERATIONS AND CONTROLS ...................................................387 PCS (Proportional Control Switch) .....................................................390 DISPLAY OF LIQUID CRYSTAL UNIT ....................................................391 SETTING METHOD OF PCS .............................................................393 REPLACEMENT PARTS .........................................................................395 SAFETY CRITICAL PARTS .................................................................396 SAFETY CRITICAL PARTS LIST ........................................................396 CONSUMABLE PARTS ......................................................................397 CONSUMABLE PARTS LIST .............................................................397 RECOMMENDED FUEL, COOLANT, AND LUBRICANT ..............................................398 LUBRICATION CHART .................................................................398 LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE AND RECOMMENDED GENUINE LUBRICANTS ....400 RECOMMENDED BRANDS AND QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL ........402 INDEX .....................................................................................403
PLEASE NOTE:
⦁ This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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1 review for KOMATSU WA320-7 WHEEL LOADER Operation & Maintenance Manual (SN:A36001 and up) KOMATSU WA320-7 – PDF DOWNLOAD
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Aiden Paul –
So far going smooth..