KOMATSU WA320PZ-6 WHEEL LOADER OPERATION & MAINTENANCE MANUAL(SN:70536 & UP) KOMATSU WA320PZ 6 – PDF DOWNLOAD

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KOMATSU WA320PZ-6 WHEEL LOADER OPERATION & MAINTENANCE MANUAL(SN:70536 & UP) KOMATSU WA320PZ 6

KOMATSU WA320PZ-6 WHEEL LOADER OPERATION & MAINTENANCE MANUAL(SN:70536 & UP) KOMATSU WA320PZ 6 – PDF DOWNLOAD:

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KOMATSU WA320PZ-6 WHEEL LOADER OPERATION & MAINTENANCE MANUAL(SN:70536 & UP) KOMATSU WA320PZ 6

• This manual gives details of the operation and methods of inspection and maintenance for this machine that must be obeyed in order to use the machine safely. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Read, understand and follow all precautions and warnings in this manual and on the machine before performing operation and maintenance.
• Failure to do so may result in serious injury or death. Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used. Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions. If you carry out any operation, inspection, or maintenance under conditions that are not described in this manual, understand that it is your responsibility to take the necessary precautions to ensure safety. In no event should you or others engage in the prohibited uses or actions described in this manual.
• Improper operation and maintenance of the machine can be hazardous and could result in serious injury or death. If you sell the machine, be sure to give this manual to the new owner together with the machine. Always keep this Operation and Maintenance Manual in the location shown on the right so that all relevant personnel can read it at any time. Storage location for the Operation and Maintenance Manual: Pocket (1) at rear of operator’s seat If this manual is lost or damaged, contact your distributor immediately to arrange for its replacement.
• For details regarding the machine serial No. you will need to provide your Komatsu distributor, see “TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR (PAGE 1-6)”. This manual uses the international units (SI) for units of measurement. For reference, units that have been used in the past are given in ( ). The explanations, values, and illustrations in this manual have been prepared based on the latest information available as of the date of its publication.
• Continuing improvements in the design of this machine may lead to additional changes that are not reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information concerning your machine or with questions regarding information contained in this manual. The numbers in circles in the illustrations correspond to the numbers in ( ) in the text.
• Komatsu delivers machines that comply with all applicable regulations and standards of the country to which it has been shipped. If this machine has been purchased in another country, it may lack certain safety devices and specifications that are necessary for use in your country. If there is any question about whether your product complies with the applicable standards and regulations of your country, consult Komatsu or your Komatsu distributor before operating the machine.

TABLE OF CONTENTS:

KOMATSU WA320PZ-6 WHEEL LOADER OPERATION & MAINTENANCE MANUAL(SN:70536 & UP) KOMATSU WA320PZ 6

COVER
.........................................................................................  1
FOREWORD
......................................................................................  2
	BEFORE READING THIS MANUAL.................................................................  3
	SAFETY INFORMATION.........................................................................  4
	INTRODUCTION...............................................................................  5
		USE OF MACHINE.........................................................................  5
		FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE...........................................  5
		VISIBILITY FROM OPERATOR'S SEAT........................................................  5
	NECESSARY INFORMATION......................................................................  6
		PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE...........................  6
		EPA REGULATIONS, ENGINE NUMBER PLATE...................................................  6
		POSITION OF SERVICE METER..............................................................  7
		TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR..............................................  7
	CONTENTS...................................................................................  8
SAFETY
........................................................................................ 12
	SAFETY..................................................................................... 13
	SAFETY LABELS.............................................................................. 16
		LOCATION OF SAFETY LABELS.............................................................. 16
		SAFETY LABELS.......................................................................... 17
	GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE.................................... 24
		PRECAUTIONS BEFORE STARTING OPERATION.................................................. 24
		PREPARATIONS FOR SAFE OPERATION........................................................ 24
		FIRE PREVENTION........................................................................ 26
		PRECAUTIONS WHEN GETTING ON OR OFF MACHINE............................................. 27
		DO NOT GET CAUGHT IN ARTICULATING PORTION.............................................. 30
		PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES........................................... 30
		UNAUTHORIZED MODIFICATION.............................................................. 30
		PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS......................................... 31
		PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING........................................ 31
	PRECAUTIONS FOR OPERATION.................................................................. 32
		PRECAUTIONS FOR JOBSITE................................................................ 32
		STARTING ENGINE........................................................................ 34
		OPERATION.............................................................................. 37
		TRANSPORTATION......................................................................... 43
		TOWING................................................................................. 44
	PRECAUTIONS FOR MAINTENANCE................................................................ 45
		PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE................................. 45
		PRECAUTIONS FOR INSPECTION AND MAINTENANCE............................................. 50
		TIRES.................................................................................. 55
OPERATION
..................................................................................... 58
	GENERAL VIEW............................................................................... 59
		GENERAL VIEW OF MACHINE................................................................ 59
		GENERAL VIEW OF CONTROLS AND GAUGES.................................................... 60
	EXPLANATION OF COMPONENTS.................................................................. 62
		MACHINE MONITOR........................................................................ 62
		SWITCHES............................................................................... 99
		CONTROL LEVERS, PEDALS.................................................................113
		STEERING TILT LOCK LEVER...............................................................118
		CAP AND COVER WITH LOCK................................................................118
		FRAME LOCK BAR.........................................................................119
		TOWING PIN.............................................................................120
		GREASE PUMP............................................................................120
		OPENING, CLOSING CAB DOORS, WINDOWS....................................................121
		FUSE...................................................................................125
		SLOW BLOW FUSE.........................................................................127
		POWER OUTLET...........................................................................128
		STORAGE BOX............................................................................128
		AM/FM RADIO-CASSETTE STEREO............................................................129
		AIR CONDITIONER........................................................................137
		HANDLING CAB WIPER.....................................................................144
	OPERATION..................................................................................145
		CHECK BEFORE STARTING ENGINE, ADJUST...................................................145
		STARTING ENGINE........................................................................163
		CHECKS AFTER STARTING ENGINE...........................................................167
		OPERATIONS AND CHECKS AFTER STARTING ENGINE............................................168
		STOPPING ENGINE........................................................................171
		MOVING THE MACHINE (DIRECTIONAL, SPEED), STOPPING THE MACHINE..........................172
		TURNING................................................................................178
		OPERATION OF WORK EQUIPMENT............................................................180
		HANDLING HYDRAULIC QUICK COUPLER.......................................................182
		WORK POSSIBLE USING WHEEL LOADER.......................................................186
		PRECAUTIONS FOR OPERATION..............................................................191
		ADJUSTING WORK EQUIPMENT POSTURE.......................................................193
		PARKING MACHINE........................................................................196
		CHECKS AFTER COMPLETION OF OPERATION...................................................198
		LOCKING................................................................................198
		HANDLING THE TIRES.....................................................................199
	TRANSPORTATION.............................................................................201
		TRANSPORTATION PROCEDURE...............................................................201
		LOADING, UNLOADING WORK WITH TRAILERS..................................................201
		LIFTING MACHINE........................................................................205
	COLD WEATHER OPERATION.....................................................................207
		PRECAUTIONS FOR LOW TEMPERATURE........................................................207
		PRECAUTIONS AFTER COMPLETION OF WORK...................................................208
		AFTER COLD WEATHER.....................................................................208
	LONG-TERM STORAGE..........................................................................209
		BEFORE STORAGE.........................................................................209
		DURING STORAGE.........................................................................209
		AFTER STORAGE..........................................................................209
	TROUBLESHOOTING............................................................................210
		WHEN MACHINE RUNS OUT OF FUEL..........................................................210
		METHOD OF TOWING MACHINE...............................................................210
		IF BATTERY IS DISCHARGED...............................................................212
		OTHER TROUBLE..........................................................................215
MAINTENANCE
...................................................................................220
	GUIDES TO MAINTENANCE......................................................................221
	OUTLINES OF SERVICE........................................................................223
		HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................223
		OUTLINE OF ELECTRIC SYSTEM.............................................................226
	WEAR PARTS.................................................................................227
		WEAR PARTS LIST........................................................................227
	RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................228
		USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...................229
		RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....230
	STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.............................................231
		TORQUE LIST............................................................................231
	PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..............................................232
	MAINTENANCE SCHEDULE CHART.................................................................233
		MAINTENANCE SCHEDULE CHART.............................................................233
	SERVICE PROCEDURE..........................................................................235
		INITIAL 10 HOURS SERVICE (SERVICE FOR FIRST 50 HOURS ON NEW MACHINE)...................235
		INITIAL 250 HOURS SERVICE..............................................................235
		INITIAL 1000 HOURS SERVICE.............................................................235
		WHEN REQUIRED..........................................................................236
		CHECK BEFORE STARTING..................................................................261
		EVERY 50 HOURS SERVICE.................................................................262
		EVERY 100 HOURS SERVICE................................................................263
		EVERY 250 HOURS SERVICE................................................................266
		EVERY 500 HOURS SERVICE................................................................272
		EVERY 1000 HOURS SERVICE...............................................................276
		EVERY 2000 HOURS SERVICE...............................................................282
		EVERY 4000 HOURS SERVICE...............................................................288
		EVERY 8000 HOURS SERVICE...............................................................290
SPECIFICATIONS
................................................................................292
	SPECIFICATIONS.............................................................................293
ATTACHMENTS, OPTIONS
..........................................................................296
	SELECTING BUCKET AND TIRES.................................................................297
	HANDLING FORK TOOL.........................................................................298
		EXPLANATION OF COMPONENTS..............................................................298
		OPERATION..............................................................................299
	METHOD OF USING 3 LEVERS...................................................................302
		EXPLANATION OF COMPONENTS..............................................................302
	HANDLING MACHINES EQUIPPED WITH KOMTRAX....................................................304
		BASIC PRECAUTIONS......................................................................304
INDEX..........................................................................................306

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