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Komatsu WA380-5L Wheel Loader Shop Manual CEBM009703 – PDF DOWNLOAD

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Komatsu WA380-5L Wheel Loader Shop Manual

SERIAL NUMBERS WA380-5L A52001 and UP

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Description

Komatsu WA380-5L Wheel Loader Shop Manual CEBM009703

FILE DETAILS:

Komatsu WA380-5L Wheel Loader Shop Manual

Brands: Komatsu
Equipment Type: Wheel Loader
Manuals Type: Shop Manual
Machine Model: WA380-5L
Serial Number: A52001 and up
Book Code: CEBM009703
Language: English
Pages: 1488
File Format: Portable Document Format (PDF)

DESCRIPTION:

Komatsu WA380-5L Wheel Loader Shop Manual

1 GENERAL

  • This shop manual has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to full effect at every opportunity.
  • This shop manual mainly contains the necessary technical information for operations performed in a service workshop. For ease of understanding, the manual is divided into the following sections. These sections are further divided into each main group of components.

GENERAL:
This section lists the general machine dimensions, performance specifications, component weights, and fuel, coolant and lubricant specification charts.
STRUCTURE, FUNCTION AND MAINTENANCE STANDARD:
This section explains the structure and function of each component. It serves not only to give an understanding of the structure, but also serves as reference material for troubleshooting. In addition, this section gives the judgement standards when inspecting disassembled parts.
STANDARD VALUE TABLE:
This section explains the standard values for new machine and judgement criteria for testing, adjusting and troubleshooting. This standard value table is used to check the standard values in testing and adjusting and to judge parts in troubleshooting.
TESTING AND ADJUSTING:
This section explains checks to be made before and after performing repairs, as well as adjustments to be made at completion of the checks and repairs.
TROUBLESHOOTING:
Troubleshooting charts correlating “Problems” to “Causes” are also included in this section.
DISASSEMBLY AND ASSEMBLY:
This section explains the order to be followed when removing, installing, disassembling or assembling each component,as well as precautions to be taken for these operations.
DIAGRAMS AND SCHEMATICS
This section has the foldout drawings for the machine.

 

TABLE OF CONTENTS:

Komatsu WA380-5L Wheel Loader Shop Manual

COVER............................................................................................................................   1
FOREWORD.........................................................................................................................   2
	CONTENTS.....................................................................................................................   2
	SAFETY.......................................................................................................................  21
		SAFETY NOTICE............................................................................................................  21
			IMPORTANT SAFETY NOTICE..............................................................................................  21
			GENERAL PRECAUTIONS..................................................................................................  21
			PREPARATIONS FOR WORK................................................................................................  21
			PRECAUTIONS DURING WORK..............................................................................................  21
	GENERAL......................................................................................................................  23
	HOW TO READ THE SHOP MANUAL..................................................................................................  24
		VOLUMES..................................................................................................................  24
		DISTRIBUTION AND UPDATING................................................................................................  24
		FILING METHOD............................................................................................................  24
		REVISED EDITION MARK.....................................................................................................  24
		REVISIONS................................................................................................................  24
		SYMBOLS..................................................................................................................  24
	HOISTING INSTRUCTIONS........................................................................................................  25
		HOISTING.................................................................................................................  25
		WIRE ROPES...............................................................................................................  25
	PUSH PULL COUPLER............................................................................................................  26
		TYPE 1...................................................................................................................  26
			DISCONNECTION........................................................................................................  26
			CONNECTION...........................................................................................................  26
		TYPE 2...................................................................................................................  27
			DISCONNECTION........................................................................................................  27
			CONNECTION...........................................................................................................  27
		TYPE 3...................................................................................................................  28
			DISCONNECTION........................................................................................................  28
			CONNECTION...........................................................................................................  28
	COATING MATERIALS............................................................................................................  29
	STANDARD TIGHTENING TORQUE...................................................................................................  31
		STANDARD TIGHTENING TORQUE OF BOLTS AND NUTS.............................................................................  31
		TIGHTENING TORQUE OF HOSE NUTS...........................................................................................  32
		TIGHTENING TORQUE OF SPLIT FLANGE BOLTS..................................................................................  32
		TIGHTENING TORQUE FOR FLARED NUTS........................................................................................  32
		TABLE OF TIGHTENING TORQUES FOR O-RING BOSS PIPING JOINTS................................................................  33
		TABLE OF TIGHTENING TORQUES FOR O-RING BOSS PLUGS........................................................................  33
		TIGHTENING TORQUE TABLE FOR HOSES (TAPER SEAL TYPE AND FACE SEAL TYPE)...................................................  33
	ELECTRIC WIRE CODE...........................................................................................................  34
		CLASSIFICATION BY THICKNESS..............................................................................................  34
		CLASSIFICATION BY COLOR AND CODE.........................................................................................  34
	CONVERSION TABLES............................................................................................................  35
		METHOD OF USING THE CONVERSION TABLE.....................................................................................  35
01 GENERAL.......................................................................................................................  41
	SPECIFICATIONS...............................................................................................................  42
	WEIGHT TABLE.................................................................................................................  46
	FUEL, COOLANT AND LUBRICANTS.................................................................................................  48
	GENERAL ASSEMBLY DRAWING.....................................................................................................  51
10 STRUCTURE, FUNCTION AND MAINTENANCE STANDARD..................................................................................  53
	COOLING SYSTEM...............................................................................................................  59
		Specifications...........................................................................................................  59
	ENGINE MOUNT, TRANSMISSION MOUNT.............................................................................................  60
	POWER TRAIN..................................................................................................................  61
	POWER TRAIN SYSTEM DIAGRAM...................................................................................................  62
		Without Torque Converter Lockup Clutch...................................................................................  62
		With Torque Converter Lock-up Clutch.....................................................................................  63
		Outline..................................................................................................................  64
	DRIVE SHAFT (PROPELLER SHAFT)................................................................................................  65
		Outline..................................................................................................................  65
	TORQUE CONVERTER, TRANSMISSION PIPING........................................................................................  66
	TORQUE CONVERTER.............................................................................................................  67
		Without Lock-up Clutch...................................................................................................  67
		Path Of Power Transmission...............................................................................................  69
			Power Flow...........................................................................................................  69
			Oil Flow.............................................................................................................  69
		With Lock-up Clutch......................................................................................................  70
		Path Of Power Transmission...............................................................................................  74
			Lock-up Clutch Disengaged............................................................................................  74
			Lock-up Clutch Engaged...............................................................................................  74
			Oil Flow.............................................................................................................  75
	TRANSMISSION.................................................................................................................  76
		Outline..................................................................................................................  82
		F and R Clutches: Without Lock-up Clutch.................................................................................  83
		F and R Clutches: With Lock-up Clutch....................................................................................  84
		1st and 4th Clutch.......................................................................................................  85
		2nd and 3rd Clutch.......................................................................................................  86
		Clutch Operation.........................................................................................................  87
			Clutch Engaged.......................................................................................................  87
			Clutch Disengaged....................................................................................................  87
		Forward 1st..............................................................................................................  88
			Operation............................................................................................................  88
		Forward 2nd..............................................................................................................  89
			Operation............................................................................................................  89
		Forward 3rd..............................................................................................................  90
			Operation............................................................................................................  90
		Forward 4th..............................................................................................................  91
			Operation............................................................................................................  91
		Reverse 1st..............................................................................................................  92
			Operation............................................................................................................  92
	TRANSMISSION CONTROL VALVE...................................................................................................  93
		Without Lock-up Clutch (Transmission S/N 110643).........................................................................  93
		Without Lock-up Clutch (Transmission S/N 110644 and up)..................................................................  94
		With Lock-up Clutch (Transmission S/N 110643)............................................................................  96
		With Lock-up Clutch (Transmission S/N 110644 and up).....................................................................  97
		Electronic Control Modulation Valve (ECMV)...............................................................................  99
		ECMV for Speed Clutch.................................................................................................... 100
			Outline of ECMV...................................................................................................... 100
			ECMV and Proportional Solenoid....................................................................................... 100
			ECMV and Fill Switch................................................................................................. 101
			ECMV Actuation....................................................................................................... 101
		ECMV for Lock-up Clutch.................................................................................................. 102
			Outline.............................................................................................................. 102
			Operation............................................................................................................ 103
		Main Relief, Torque Converter Relief Valve............................................................................... 104
			Outline.............................................................................................................. 105
			Operation............................................................................................................ 105
		Flow Valve............................................................................................................... 107
			Operation............................................................................................................ 107
	AXLE......................................................................................................................... 108
		Front Axle............................................................................................................... 108
		Rear Axle................................................................................................................ 109
	DIFFERENTIAL................................................................................................................. 110
		Front Differential....................................................................................................... 110
		Rear Differential........................................................................................................ 112
			Outline.............................................................................................................. 114
		Limited Slip Differential................................................................................................ 115
			Operation of Limited Slip Differential............................................................................... 117
	FINAL DRIVE.................................................................................................................. 120
		Outline.................................................................................................................. 122
	AXLE MOUNTING, CENTER HINGE PIN.............................................................................................. 124
		Outline.................................................................................................................. 124
	STEERING PIPING.............................................................................................................. 128
	STEERING COLUMN, ORBIT ROLL.................................................................................................. 129
	STEERING VALVE............................................................................................................... 130
		Overload Relief Valve.................................................................................................... 132
			Function............................................................................................................. 132
			Operation............................................................................................................ 132
		Steering Relief Valve.................................................................................................... 133
			Function............................................................................................................. 133
			Steering Relief Valve Operation...................................................................................... 134
			Demand Valve Operation............................................................................................... 135
		Flow amp................................................................................................................. 138
		Steering Valve Operation................................................................................................. 141
			Neutral.............................................................................................................. 141
			Turning Right........................................................................................................ 142
			Turning Left......................................................................................................... 143
	ORBIT-ROLL VALVE............................................................................................................. 144
		Outline.................................................................................................................. 145
		Structure................................................................................................................ 145
		Connection Between the Hand Pump and Sleeve.............................................................................. 146
		Function of Center Spring................................................................................................ 147
	STOP VALVE................................................................................................................... 148
	STEERING PUMP, SWITCH PUMP................................................................................................... 150
		Outline.................................................................................................................. 151
	EMERGENCY STEERING PUMP...................................................................................................... 152
		Function................................................................................................................. 153
	EMERGENCY STEERING MOTOR..................................................................................................... 154
		Function................................................................................................................. 154
	STEERING CYLINDER............................................................................................................ 156
	JOYSTICK STEERING............................................................................................................ 158
		Joystick PPC Valve....................................................................................................... 159
			Function............................................................................................................. 159
		Steering Switch Valve.................................................................................................... 161
			Operation............................................................................................................ 161
	BRAKE PIPING................................................................................................................. 162
	BRAKE VALVE.................................................................................................................. 164
		Brake Valve - Left....................................................................................................... 164
		Brake Valve - Right...................................................................................................... 166
			Outline.............................................................................................................. 167
			Operation............................................................................................................ 168
	CHARGE VALVE................................................................................................................. 172
		Function................................................................................................................. 173
		Operation................................................................................................................ 174
		PPC RELIEF VALVE......................................................................................................... 176
		Outline.................................................................................................................. 176
		Operation................................................................................................................ 176
	ACCUMULATOR - BRAKE.......................................................................................................... 178
		Function................................................................................................................. 178
		Specifications........................................................................................................... 178
		Function................................................................................................................. 179
		Specifications........................................................................................................... 179
	BRAKE........................................................................................................................ 180
		Front.................................................................................................................... 180
			Outline.............................................................................................................. 181
		Rear..................................................................................................................... 182
			Outline.............................................................................................................. 183
			Operation............................................................................................................ 184
	PARKING BRAKE CONTROL........................................................................................................ 185
		Outline.................................................................................................................. 185
	PARKING BRAKE................................................................................................................ 186
		OUTLINE.................................................................................................................. 186
		Parking Brake Solenoid Valve............................................................................................. 188
			Operation............................................................................................................ 189
		Parking Brake Emergency Release Valve.................................................................................... 189
			Outline.............................................................................................................. 189
	HYDRAULIC PIPING............................................................................................................. 190
		Outline.................................................................................................................. 192
	WORK EQUIPMENT CONTROL LEVER................................................................................................. 194
		For PPC Valve............................................................................................................ 194
		For EPC Valve (If Equipped).............................................................................................. 195
	HYDRAULIC TANK............................................................................................................... 196
		Breather................................................................................................................. 197
	TORQUE CONVERTER CHARGING, WORK EQUIPMENT, AND PILOT CONTROL PUMPS........................................................... 198
	PPC RELIEF VALVE............................................................................................................. 200
		Outline.................................................................................................................. 200
		Operation................................................................................................................ 200
	E.C.S.S. VALVE (If Equipped)................................................................................................. 202
	WORK EQUIPMENT CONTROL VALVE................................................................................................. 205
		2-Spool Valve............................................................................................................ 205
		3-Spool Valve............................................................................................................ 209
		Relief Valve............................................................................................................. 212
			Function............................................................................................................. 212
			Operation............................................................................................................ 212
		Safety-suction Valve..................................................................................................... 213
			Function............................................................................................................. 213
			Operation............................................................................................................ 213
		Suction Valve............................................................................................................ 214
			Function............................................................................................................. 214
			Operation............................................................................................................ 214
		Cut-off Valve............................................................................................................ 215
			Function............................................................................................................. 215
			Operation............................................................................................................ 215
		Work Equipment Control Valve Operation................................................................................... 217
			NEUTRAL Position of Lift Arm and Bucket Spools....................................................................... 217
			RAISE Position for Lift Arm Spool.................................................................................... 218
			LOWER Position of Lift Arm Spool..................................................................................... 219
			FLOAT Position of Lift Arm Spool..................................................................................... 220
			DUMP Position for Bucket Spool....................................................................................... 221
			TILT Position for Bucket Spool....................................................................................... 222
	WORK EQUIPMENT PPC VALVE..................................................................................................... 224
		Operation................................................................................................................ 226
	PPC VALVE (FOR MULTI FUNCTION MONO LEVER).................................................................................... 230
		Operation................................................................................................................ 232
	EPC SOLENOID VALVE (If equipped)............................................................................................. 235
		Function................................................................................................................. 236
		Operation................................................................................................................ 236
	SHUT OFF VALVE (If equipped)................................................................................................. 238
		Function................................................................................................................. 238
	ATTACHMENT PPC VALVE (If equipped)........................................................................................... 240
		Operation................................................................................................................ 242
	COOLING FAN MOTOR............................................................................................................ 244
		Model: LMF28............................................................................................................. 244
			Hydraulic Motor...................................................................................................... 246
			Suction Valve........................................................................................................ 247
			Operation of Revolution Direction Changeover Valve................................................................... 248
	COOLING FAN MOTOR DRIVE PUMP................................................................................................. 250
		Model: LPV............................................................................................................... 250
		Servo Valve.............................................................................................................. 256
		Safety Valve............................................................................................................. 258
	WORK EQUIPMENT LINKAGE....................................................................................................... 260
	BUCKET....................................................................................................................... 262
	BUCKET POSITIONER, BOOM KICK-OUT............................................................................................. 263
		Bucket Positioner........................................................................................................ 264
		Boom Kick-out............................................................................................................ 264
		Proximity Switch Operation............................................................................................... 265
			When Lift Arm Is Raised.............................................................................................. 265
			When Bucket Is Tilted................................................................................................ 267
	WORK EQUIPMENT CYLINDER...................................................................................................... 270
		Lift Arm Cylinder........................................................................................................ 270
		Bucket Cylinder.......................................................................................................... 270
	CAB.......................................................................................................................... 272
	AIR CONDITIONER.............................................................................................................. 273
		Air Conditioner Piping................................................................................................... 273
	MACHINE MONITORING SYSTEM.................................................................................................... 274
		Outline.................................................................................................................. 274
		Individual Circuit Diagrams of the Machine Monitor....................................................................... 276
			Starting and Lighting Functions...................................................................................... 276
			Load Meter........................................................................................................... 276
			Sensing Functions.................................................................................................... 277
			Power Supply and Network............................................................................................. 278
			Automatic Preheating Function........................................................................................ 279
	MACHINE MONITOR.............................................................................................................. 282
		Speedometer Specifications............................................................................................... 282
		Load Meter Specification (If Equipped)................................................................................... 283
		Table of Monitor Indication Items........................................................................................ 284
		Setting the Machine Monitor.............................................................................................. 291
			Service Mode Functions............................................................................................... 294
			Items Related To The Fault History Of Electric System................................................................ 298
			Items Related to the Fault History Of Machine System................................................................. 300
			Items Related to Maintenance Monitor................................................................................. 302
			Real-Time Monitoring Function........................................................................................ 304
			Real-Time Monitoring Items........................................................................................... 306
			Load Meter Function (If equipped).................................................................................... 316
			Machine Setting...................................................................................................... 326
			Setting Necessary For Option Mounting................................................................................ 327
			Optional Device Setting For Machine Monitor.......................................................................... 328
			Adjustment for Each EPC.............................................................................................. 336
	TRANSMISSION CONTROL SYSTEM.................................................................................................. 354
		System Diagram........................................................................................................... 354
			Control Function..................................................................................................... 355
			Electric Circuit Diagram (Standard).................................................................................. 378
			Electric Circuit Diagram (If Equipped)............................................................................... 380
	TRANSMISSION CONTROLLER...................................................................................................... 382
	WORK EQUIPMENT CONTROL SYSTEM................................................................................................ 384
		System Diagram........................................................................................................... 384
		Electric Circuit Diagram................................................................................................. 398
	WORK EQUIPMENT CONTROLLER.................................................................................................... 400
	ELECTRIC TRANSMISSION CONTROL................................................................................................ 402
		Functions................................................................................................................ 403
		Combination Switch....................................................................................................... 404
			Overview............................................................................................................. 404
			Functions............................................................................................................ 404
			Operation............................................................................................................ 405
	KICK DOWN, HOLD SWITCH....................................................................................................... 406
		Functions................................................................................................................ 406
	ENGINE STARTING CIRCUIT...................................................................................................... 407
		Function................................................................................................................. 407
		Operation................................................................................................................ 408
	ENGINE STOP CIRCUIT.......................................................................................................... 409
		OPERATION................................................................................................................ 409
	PREHEATING CIRCUIT........................................................................................................... 410
		Outline.................................................................................................................. 410
		Operation................................................................................................................ 410
	ENGINE POWER MODE SELECTOR CIRCUIT........................................................................................... 411
		Function................................................................................................................. 411
		Operation................................................................................................................ 411
	PARKING BRAKE CIRCUIT........................................................................................................ 412
		Operation................................................................................................................ 412
	SENSORS...................................................................................................................... 416
		Engine Speed Sensor...................................................................................................... 416
		Engine Oil Pressure Sensor............................................................................................... 417
		Engine Oil Level Sensor.................................................................................................. 417
		Temperature Sensor....................................................................................................... 418
			Coolant Temperature - For Monitor.................................................................................... 418
			Torque Converter Oil Temperature..................................................................................... 418
			Hydraulic Oil Temperature............................................................................................ 418
			Transmission Oil Temperature......................................................................................... 418
			Brake Oil Temperature................................................................................................ 418
			Coolant Temperature - Preheating..................................................................................... 418
		Transmission Cut-off Pressure Sensor..................................................................................... 419
		Coolant Level Sensor..................................................................................................... 420
		Fuel Level Sensor........................................................................................................ 421
		Lift Arm Angle Sensor (If Equipped)...................................................................................... 422
		Air Cleaner Clogging Sensor.............................................................................................. 423
		Load Meter Pressure Sensor (If Equipped)................................................................................. 423
		Battery Electrolyte Level Sensor(If Equipped)............................................................................ 424
		Relay.................................................................................................................... 425
20 STANDARD VALUE TABLES......................................................................................................... 427
	STANDARD SERVICE VALUE TABLE................................................................................................. 428
		Standard Service Value Table For Engine.................................................................................. 428
		Standard Value Table For Chassis......................................................................................... 429
	TOOLS FOR TESTING, ADJUSTING, AND TROUBLESHOOTING............................................................................ 440
		Special Tool Drawing..................................................................................................... 442
30 TESTING AND ADJUSTING......................................................................................................... 437
	ENGINE COMPONENTS............................................................................................................ 443
		Determining a Defective Cylinder......................................................................................... 443
			Procedures........................................................................................................... 443
			Determining Cylinder Group........................................................................................... 443
			Isolating the Defective Cylinder..................................................................................... 443
		Measuring Engine Speed................................................................................................... 444
		Measuring Exhaust Temperature............................................................................................ 446
		Measuring Exhaust Smoke.................................................................................................. 448
		Adjusting Valve Clearance................................................................................................ 449
		Measuring Compression Pressure........................................................................................... 451
		Measuring Blow-by Pressure............................................................................................... 453
		Measuring Engine Oil Pressure............................................................................................ 454
		Measuring Intake Air Pressure (Boost Pressure)........................................................................... 455
		Testing And Adjusting Fuel Injection Timing.............................................................................. 456
		Adjusting Engine Speed Sensor............................................................................................ 457
		Bleeding Air From Fuel Circuit........................................................................................... 458
		Adjusting Engine Stop Solenoid........................................................................................... 459
	ADJUSTING ACCELERATOR PEDAL.................................................................................................. 460
		Adjusting the Power Mode................................................................................................. 460
		Adjusting the Normal Mode................................................................................................ 461
	ADJUSTING TRANSMISSION SPEED SENSOR.......................................................................................... 462
	POWER TRAIN OIL PRESSURE..................................................................................................... 463
	FLUSHING TORQUE CONVERTER, TRANSMISSION AND HYDRAULIC CIRCUIT................................................................ 467
	TRANSMISSION VALVE FAILS..................................................................................................... 468
		MOVING MACHINE........................................................................................................... 468
	STEERING CONTROL............................................................................................................. 470
	STEERING OIL PRESSURE........................................................................................................ 471
	TESTING HYDRAULIC FAN........................................................................................................ 473
	BRAKE SYSTEM................................................................................................................. 474
		Measuring Brake Oil Pressure............................................................................................. 474
		Testing Wear of Wheel Brake Disc......................................................................................... 476
		Bleeding Air from Brake Circuit.......................................................................................... 477
		Testing Wear of Parking Brake Disc....................................................................................... 478
		Manual Release Method for Parking Brake.................................................................................. 479
	ACCUMULATOR CHARGE PRESSURE.................................................................................................. 480
	PPC OIL PRESSURE............................................................................................................. 482
	WORK EQUIPMENT HYDRAULIC PRESSURE............................................................................................ 485
	BUCKET POSITIONER............................................................................................................ 487
	BOOM KICK-OUT................................................................................................................ 488
	PROXIMITY SWITCH ACTUATION................................................................................................... 489
	ADJUSTING MACHINE MONITOR.................................................................................................... 490
	LOAD METER................................................................................................................... 493
	BLEEDING AIR................................................................................................................. 497
		Fan Motor Circuit........................................................................................................ 497
		Work Equipment PPC Circuit............................................................................................... 497
		Cylinders................................................................................................................ 497
	RELEASING REMAINING PRESSURE................................................................................................. 498
		In Hydraulic Circuit..................................................................................................... 498
		E.C.S.S. Damper Circuit.................................................................................................. 499
	PM-CLINIC INSPECTION TABLE................................................................................................... 500
40 TROUBLESHOOTING............................................................................................................... 503
	POINTS TO REMEMBER WHEN TROUBLESHOOTING...................................................................................... 517
	SEQUENCE OF EVENTS IN TROUBLESHOOTING........................................................................................ 519
	PRECAUTIONS WHEN CARRYING OUT MAINTENANCE.................................................................................... 520
		Precautions When Handling Electrical Equipment........................................................................... 520
		Handling Electronic Control Unit......................................................................................... 524
		When Troubleshooting Electrical Circuits................................................................................. 526
	ELECTRIC WIRE CODE........................................................................................................... 527
		Classification by Thickness.............................................................................................. 527
		Classification by Color and Code......................................................................................... 527
		How to Read Electric Wire Code........................................................................................... 528
		Points to Remember When Handling Hydraulic Equipment..................................................................... 530
	CHECKS BEFORE TROUBLESHOOTING................................................................................................ 532
		2. Check for impurities in fuel.......................................................................................... 532
		3. Check hydraulic oil level............................................................................................. 532
		4. Check hydraulic strainer.............................................................................................. 532
		5. Check swing machinery oil level....................................................................................... 532
		6. Check engine oil level................................................................................................ 532
		7. Check coolant level................................................................................................... 532
		8. Check dust indicator for clogging..................................................................................... 532
		9. Check hydraulic filter................................................................................................ 532
		10. Check final drive oil level.......................................................................................... 532
		11. Check for looseness, corrosion of battery terminal, wiring........................................................... 532
		12. Check for looseness, corrosion of alternator terminal, wiring........................................................ 532
		13. Check for looseness, corrosion of starting motor terminal, wiring.................................................... 532
		14. Check operation of instruments....................................................................................... 532
		15. Check for abnormal noise, smell...................................................................................... 532
		16. Check for oil leakage................................................................................................ 532
		17. Carry out air bleeding............................................................................................... 532
		18. Check battery voltage (Engine stopped)............................................................................... 532
		19. Check battery electrolyte level...................................................................................... 532
		20. Check for discolored, burnt, exposed wiring.......................................................................... 532
		21. Check for missing wiring clamps, hanging wire........................................................................ 532
		22. Check for water leaking on wiring (Pay particular attention to water leaking on connectors or terminals)............. 532
		23. Check for blown, corroded fuses...................................................................................... 532
		24. Check alternator voltage (Engine running at 1/2 throttle or above)................................................... 532
		25. Sound of actuation of battery relay (When starting switch is turned ON, OFF)......................................... 532
	SPECIAL FUNCTIONS OF MACHINE MONITOR......................................................................................... 533
		Flow of Modes and Functions.............................................................................................. 534
		Failure Code Table....................................................................................................... 542
		Monitoring Code Table.................................................................................................... 555
	CONNECTION TABLE FOR CONNECTOR PIN NUMBERS................................................................................... 567
	T-ADAPTER TABLE.............................................................................................................. 590
	CONNECTOR TYPES AND LOCATIONS................................................................................................ 593
	CONNECTOR LAYOUT DRAWING..................................................................................................... 600
	TRANSMISSION CONTROL SYSTEM DIAGRAM.......................................................................................... 606
	TRANSMISSION CONTROL SYSTEM (TM MODE)........................................................................................ 609
		Failure Code [1500L1].................................................................................................... 609
			Double Engagement Detected........................................................................................... 609
		Failure Code [15SAL1].................................................................................................... 610
			Short Circuit in F_ECM Fill Switch System............................................................................ 610
		Failure Code [15SALH].................................................................................................... 612
			F_ECM Fill Switch System Disconnected................................................................................ 612
		Failure Code [15SBL1].................................................................................................... 614
			Short Circuit in R_ECM Fill Switch System............................................................................ 614
		Failure Code [15SBLH].................................................................................................... 616
			R_ECM Fill Switch System Disconnected................................................................................ 616
		Failure Code [15SEL1].................................................................................................... 618
			Short Circuit in 1st_ECM Fill Switch System.......................................................................... 618
		Failure Code [15SELH].................................................................................................... 620
			1st_ECM Fill Switch System Disconnected.............................................................................. 620
		Failure Code [15SFL1].................................................................................................... 622
			Short Circuit in 2nd_ECM Fill Switch System.......................................................................... 622
		Failure Code [15SFLH].................................................................................................... 624
			2nd_ECM Fill Switch System Disconnected.............................................................................. 624
		Failure Code [15SGL1].................................................................................................... 626
			Short Circuit in 3rd_ECM Fill Switch System.......................................................................... 626
		Failure Code [15SGLH].................................................................................................... 628
			3rd_ECM Fill Switch System Disconnected.............................................................................. 628
		Failure Code [15SHL1].................................................................................................... 630
			Short Circuit in 4th_ECM Fill Switch System.......................................................................... 630
		Failure Code [15SHLH].................................................................................................... 632
			4th_ECM Fill Switch System Disconnected.............................................................................. 632
		Failure Code [15SJL1].................................................................................................... 634
			Short Circuit in Lock-up_ECM Fill Switch System...................................................................... 634
		Failure Code [15SJLH].................................................................................................... 635
			Lock-up_ECM Fill Switch System Disconnected.......................................................................... 635
		Failure Code [989F00].................................................................................................... 636
			Transmission Protection Caution...................................................................................... 636
		Failure Code [B@C7NS].................................................................................................... 637
			Rear Brake Cooling Oil Overheat...................................................................................... 637
		Failure Code [D150KA].................................................................................................... 638
			Emergency Steering Relay Output System Disconnected.................................................................. 638
		Failure Code [D150KB].................................................................................................... 639
			Short Circuit in Emergency Steering Relay Output System.............................................................. 639
		Failure Code [D160KA].................................................................................................... 640
			Back-up Alarm Relay Output System Disconnected....................................................................... 640
		Failure Code [D160KB].................................................................................................... 641
			Short Circuit in Back-up Alarm Relay Output System................................................................... 641
		Failure Code [D191KA].................................................................................................... 642
			Neutral Safety Relay Output System Disconnected...................................................................... 642
		Failure Code [D191KB].................................................................................................... 644
			Short Circuit in Neutral Safety Relay Output System.................................................................. 644
		Failure Code [D192KA].................................................................................................... 646
			E.C.S.S. Relay Output System Disconnected............................................................................ 646
		Failure Code [D192KB].................................................................................................... 647
			Short Circuit in E.C.S.S. Relay Output System........................................................................ 647
		Failure Code [D198KB].................................................................................................... 648
			Ground Fault in the Low Temperature By-pass Relay System............................................................. 648
		Failure Code [D198KY].................................................................................................... 650
			Hot-short in the Low-temperature By-pass Relay System................................................................ 650
		Failure Code [DAQ0KK].................................................................................................... 652
			Controller Power Supply Voltage Lowered.............................................................................. 652
		Failure Code [DAQ2KK].................................................................................................... 654
			Defective Solenoid Power Supply System............................................................................... 654
		Failure Code [DAQ9KQ].................................................................................................... 656
			Model Selection Signal Mismatch...................................................................................... 656
		Failure Code [DDK3KA].................................................................................................... 658
			No Right FNR Switch Signal Input..................................................................................... 658
		Failure Code [DDK3KB].................................................................................................... 660
			Multiple Right FNR Switch Signal Input............................................................................... 660
		Failure Code [DDK4KA].................................................................................................... 662
			No Input Signal to Joystick Forward/Reverse Switch................................................................... 662
		Failure Code [DDK4KB].................................................................................................... 664
			Multiple Joystick Forward/Reverse Switch Signals are Input........................................................... 664
		Failure Code [DDK5LD].................................................................................................... 666
			Hot Short in Joystick Shift_Up/Shift_Down Switch..................................................................... 666
		Failure Code [DDK6KA].................................................................................................... 668
			No Input Signal from Forward-Reverse Lever........................................................................... 668
		Failure Code [DDK6KB].................................................................................................... 670
			Multiple Forward-Reverse Lever Signal Input.......................................................................... 670
		Failure Code [DDS5KA].................................................................................................... 672
			Steering Pressure Switch Open........................................................................................ 672
		Failure Code [DDS5KB].................................................................................................... 674
			Steering Pressure Switch Grounded.................................................................................... 674
		Failure Code [DDT0L4].................................................................................................... 676
			Manual/Auto-Shift Selector Switch Selection Failure.................................................................. 676
		Failure Code [DDT4LD].................................................................................................... 678
			Ground Fault in Transmission Cut-off Switch.......................................................................... 678
		Failure Code [DDW9LD].................................................................................................... 680
			Short in Kickdown Switch System...................................................................................... 680
		Failure Code [DDWLLD].................................................................................................... 682
			Ground Fault in Hold Switch System................................................................................... 682
		Failure Code [DF10KA].................................................................................................... 684
			No Input Signal in Gear Shift Lever.................................................................................. 684
		Failure Code [DF10KB].................................................................................................... 686
			Multiple Gear Shift Lever Signals.................................................................................... 686
		Failure Code [DGF1KX].................................................................................................... 688
			Transmission Oil Temperature Sensor System Failure................................................................... 688
		Failure Code [DGR2KA].................................................................................................... 690
			Rear Brake Oil Temperature Sensor System Open........................................................................ 690
		Failure Code [DGR2KB].................................................................................................... 692
			Ground Fault In Rear Brake Oil Temperature Sensor System............................................................. 692
		Failure Code [DHT1KX].................................................................................................... 694
			Transmission Cut-off (Left Brake Pressure Sensor) Signal Open........................................................ 694
		Failure Code [DLE2KA].................................................................................................... 696
			Engine Speed Sensor Open............................................................................................. 696
		Failure Code [DLE2LC].................................................................................................... 697
			Engine Speed Sensor Shorted.......................................................................................... 697
		Failure Code [DLT3KA].................................................................................................... 698
			Speed Sensor System Open............................................................................................. 698
		Failure Code [DT20KB].................................................................................................... 699
			Ground Fault In Indicator Lamp System (Transmission Cut-off Switch).................................................. 699
		Failure Code [DW7BKA].................................................................................................... 700
			Fan Pump Reverse Solenoid System Open................................................................................ 700
		Failure Code [DW7BKB].................................................................................................... 701
			Fan Reverse Solenoid System Shorted.................................................................................. 701
		Failure Code [DW7CKA].................................................................................................... 702
			Switch Pump Cut-off Relay Open....................................................................................... 702
		Failure Code [DW7CKB].................................................................................................... 703
			Switch Pump Cut-off Relay Ground Fault............................................................................... 703
		Failure Code [DX16KA].................................................................................................... 704
			Fan Pump EPC Solenoid System Open.................................................................................... 704
		Failure Code [DX16KB].................................................................................................... 705
			Fan Pump EPC Solenoid System Ground Fault............................................................................ 705
		Failure Code [DXH1KA].................................................................................................... 706
			Lock-up Clutch_ECMV Solenoid System Open............................................................................. 706
		Failure Code [DXH1KB].................................................................................................... 707
			Lock-up Clutch ECMV Solenoid System Shorted.......................................................................... 707
		Failure Code [DXH4KA].................................................................................................... 708
			1st_ECMV Solenoid System Open........................................................................................ 708
		Failure Code [DXH4KB].................................................................................................... 709
			1st_ECMV Solenoid System Shorted..................................................................................... 709
		Failure Code [DXH5KA].................................................................................................... 710
			2nd_ECMV Solenoid System Open........................................................................................ 710
		Failure Code [DXH5KB].................................................................................................... 711
			2nd_ECMV Solenoid System Shorted..................................................................................... 711
		Failure Code [DXH6KA].................................................................................................... 712
			3rd_ECMV Solenoid System Open........................................................................................ 712
		Failure Code [DXH6KB].................................................................................................... 713
			3rd_ECMV Solenoid System Shorted..................................................................................... 713
		Failure Code [DXH7KA].................................................................................................... 714
			R_ECMV Solenoid System Open.......................................................................................... 714
		Failure Code [DXH7KB].................................................................................................... 715
			R_ECMV Solenoid System Shorted....................................................................................... 715
		Failure Code [DXH8KA].................................................................................................... 716
			F_ECMV Solenoid System Open.......................................................................................... 716
		Failure Code [DXH8KB].................................................................................................... 717
			F_ECMV Solenoid System Ground Fault.................................................................................. 717
		Failure Code [DXHHKA].................................................................................................... 718
			4th_ECMV Solenoid System Open........................................................................................ 718
		Failure Code [DXHHKB].................................................................................................... 719
			4th_ECMV Solenoid System Shorted..................................................................................... 719
		Failure Code [DY30MA].................................................................................................... 720
			Motor-Driven Emergency Steering Pump Failure......................................................................... 720
		Failure Code [DY30MC].................................................................................................... 722
			Motor-Driven Emergency Steering Pump Failure......................................................................... 722
		Failure Code [TM-1]...................................................................................................... 724
			Open or Short in Kickdown Switch System.............................................................................. 724
		Failure Code [TM-2]...................................................................................................... 726
			Hold Switch System Open Or Short..................................................................................... 726
		Failure Code [TM-3]...................................................................................................... 728
			Torque Converter Lock-up Switch System Failure....................................................................... 728
		Failure Code [TM-4]...................................................................................................... 730
			Neutral Signal System Failure........................................................................................ 730
		Failure Code [TM-5]...................................................................................................... 732
			Emergency Steering Switch Signal System Failure...................................................................... 732
		Failure Code [TM-6]...................................................................................................... 734
			Transmission Cut-off Switch System Open or Shorted................................................................... 734
		Failure Code [TM-7]...................................................................................................... 736
			Transmission Cut-off Setting Switch System Open or Shorted........................................................... 736
		Failure Code [TM-8]...................................................................................................... 738
			Transmission Cut-off (Left Brake Sensor) Signal Shorted.............................................................. 738
		Failure Code [TM-9A]..................................................................................................... 740
			Joystick Shift Up/shift Down Switch System Failure................................................................... 740
		Failure Code [TM-9B]..................................................................................................... 742
			Joystick Shift Up/shift Down Switch System Failure................................................................... 742
		Failure Code [TM-10]..................................................................................................... 744
			FNR Switch Mode Change Over Switch System Failure.................................................................... 744
		Failure Code [TM-11]..................................................................................................... 746
			Starting Switch "C" (IGN_C) Signal System Failure.................................................................... 746
		Failure Code [TM-12]..................................................................................................... 750
			Engine Power Mode Switch Open or Shorted............................................................................. 750
		Failure Code [TM-13]..................................................................................................... 752
			Open or Short in Travel Damper ON/OFF Switch......................................................................... 752
		Failure Code [TM-14]..................................................................................................... 754
			Open or Short in Hydraulic Fan Reverse Signal System................................................................. 754
		Failure Code [TM-15]..................................................................................................... 756
			Short in Motor Driven Emergency Steering Relay System................................................................ 756
		Failure Code [TM-16]..................................................................................................... 757
			Short in Travel Damper Relay System.................................................................................. 757
		Failure Code [TM-17]..................................................................................................... 758
			Switch Pump Cut-off Relay System Shorted............................................................................. 758
		Failure Code [TM-18]..................................................................................................... 759
			Back Lamp Relay System Shorted....................................................................................... 759
		Failure Code [TM-19]..................................................................................................... 760
			Neutral System Shorted............................................................................................... 760
		Failure Code [TM-20]..................................................................................................... 761
			F_ECMV Solenoid System Shorted....................................................................................... 761
		Failure Code [TM-21]..................................................................................................... 762
			R_ECMV Solenoid System Shorted....................................................................................... 762
		Failure Code [TM-22]..................................................................................................... 763
			1st_ECMV Solenoid System Shorted..................................................................................... 763
		Failure Code [TM-23]..................................................................................................... 764
			2nd_ECMV Solenoid System Shorted..................................................................................... 764
		Failure Code [TM-24]..................................................................................................... 765
			3rd_ECMV Solenoid System Shorted..................................................................................... 765
		Failure Code [TM-25]..................................................................................................... 766
			4th_ECMV Solenoid System Shorted..................................................................................... 766
		Failure Code [TM-26]..................................................................................................... 767
			Lock-Up ECMV Solenoid System Shorted................................................................................. 767
		Failure Code [TM-27]..................................................................................................... 768
			Fan Pump EPC Solenoid System Shorted................................................................................. 768
		Failure Code [TM-28]..................................................................................................... 769
			Fan Reverse Solenoid System Shorted.................................................................................. 769
		Failure Code [TM-29]..................................................................................................... 770
			Speed Sensor System Failure.......................................................................................... 770
		Failure Code [TM-30]..................................................................................................... 772
			E.C.S.S. Solenoid System............................................................................................. 772
	WORK EQUIPMENT CONTROL SYSTEM (WRK MODE)..................................................................................... 774
		Connector Types And Locations............................................................................................ 774
		Connector Layout Drawing................................................................................................. 782
		Work Equipment Control System Diagram.................................................................................... 788
		Failure Code [D193KA].................................................................................................... 792
			Defective Joystick Steering Relay System............................................................................. 792
		Failure Code [D193KB].................................................................................................... 794
			The Joystick Solenoid Relay Output System Shorted.................................................................... 794
		Failure Code [DB90KK].................................................................................................... 796
			Lowering Work Equipment Controller Power Supply Fault................................................................ 796
		Failure Code [DB92KK].................................................................................................... 798
			Defective Solenoid Power Supply...................................................................................... 798
		Failure Code [DB95KX].................................................................................................... 800
			Open in 5 V Power Supply............................................................................................. 800
		Failure Code [DD1ALD].................................................................................................... 802
			Defective Remote Positioner UP Set Switch............................................................................ 802
		Failure Code [DD1BLD].................................................................................................... 804
			Defective Remote Positioner DOWN Set Switch.......................................................................... 804
		Failure Code [DFAOKM].................................................................................................... 806
			Defective Neutral Caution for Joystick Work Equipment................................................................ 806
		Failure Code [DK59KA].................................................................................................... 808
			Defective Lift Arm EPC Lever Potentiometer System (Main Circuit Discontinuity or Ground Fault)....................... 808
		Failure Code [DK59KY].................................................................................................... 810
			Defective Lift Arm EPC Lever Potentiometer System (Main Short Circuit)............................................... 810
		Failure Code [DK59L8].................................................................................................... 812
			Defective Lift Arm EPC Potentiometer System (Displacement of Main and Sub Circuit)................................... 812
		Failure Code [DK5AKA].................................................................................................... 814
			Defective Lift Arm EPC Lever Potentiometer System (Disconnection of Main)............................................ 814
		Failure Code [DK5AKY].................................................................................................... 816
			Defective Lift Arm EPC Lever Potentiometer System (Short Sub Circuit)................................................ 816
		Failure Code [DK5BKA].................................................................................................... 817
			Defective Bucket EPC Lever Potentiometer System (Disconnection of Main).............................................. 817
		Failure Code [DK5BKY].................................................................................................... 818
			Defective Bucket EPC Lever Potentiometer System (Main Short Circuit)................................................. 818
		Failure Code [DK5BL8].................................................................................................... 820
			Defective Bucket EPC Potentiometer System (Displacement of Main and Sub Circuit)..................................... 820
		Failure Code [DK5CKA].................................................................................................... 822
			Defective Bucket EPC Lever Potentiometer System (Disconnection of Main).............................................. 822
		Failure Code [DK5CKY].................................................................................................... 823
			Defective Bucket EPC Lever Potentiometer System (Short Sub Circuit).................................................. 823
		Failure Code [DK5DKA].................................................................................................... 824
			Defective 3rd Valve Lever Potentiometer System (Main Circuit Discontinuity or Ground Fault).......................... 824
		Failure Code [DK5DKY].................................................................................................... 826
			Defective Lift Arm EPC Lever Potentiometer System (Main Circuit Short Circuit)....................................... 826
		Failure Code [DK5DL8].................................................................................................... 828
			Defective 3rd Valve EPC Potentiometer System (Displacement of Main and Sub Circuit).................................. 828
		Failure Code [DK5EKA].................................................................................................... 830
			Defective 3rd Valve Lever EPC Potentiometer System (Sub Circuit Discontinuity or Ground Fault)....................... 830
		Failure Code [DK5EKY].................................................................................................... 831
			Defective Lift Arm EPC Lever Potentiometer System (Short Sub Circuit)................................................ 831
		Failure Code [DK5FKA].................................................................................................... 832
			Defective Joystick Steering EPC System (Main Circuit Open or Shorted)................................................ 832
		Failure Code [DK5FKY].................................................................................................... 833
			Defective Joystick Steering EPC Potentiometer System (Main Circuit Shorted).......................................... 833
		Failure Code [DK5FKM].................................................................................................... 834
			Joystick Steering EPC Lever Neutral System Caution................................................................... 834
		Failure Code [DK5FL8].................................................................................................... 836
			Defective Joystick Steering EPC Lever Potentiometer Input Signal..................................................... 836
		Failure Code [DK5GKA].................................................................................................... 838
			Defective Joystick Steering EPC Potentiometer System (Open or Short in Sub Circuit).................................. 838
		Failure Code [DK5GKY].................................................................................................... 839
			Defective Joystick Steering EPC Potentiometer System (Sub Circuit Short)............................................. 839
		Failure Code [DKAOKA].................................................................................................... 840
			Defective Lift Arm Angle Sensor System (Open or Short)............................................................... 840
		Failure Code [DKAOKY].................................................................................................... 842
			Defective Lift Arm Angle Sensor (System Shorted)..................................................................... 842
		Failure Code [DLE2LC].................................................................................................... 844
			Defective Engine Speed Sensor System................................................................................. 844
		Failure Code [DLT3LC].................................................................................................... 845
			Defective Transmission Output AXIS Speed Sensor System (Open)........................................................ 845
		Failure Code: [DUM1KB]................................................................................................... 846
			Remote Positioner RAISE Lamp System Ground Fault..................................................................... 846
		Failure Code: [DUM2KB]................................................................................................... 847
			Remote Positioner LOWER Lamp System Ground Fault..................................................................... 847
		Failure Code: [DW4PKA]................................................................................................... 848
			Disconnected Lift Arm RAISE EPC Solenoid System...................................................................... 848
		Failure Code: [DW4PKB]................................................................................................... 849
			Lift Arm RAISE EPC Solenoid System Ground Fault...................................................................... 849
		Failure Code: [DW4QKA]................................................................................................... 850
			Disconnected Lift Arm LOWER EPC Solenoid System...................................................................... 850
		Failure Code: [DW4QKB]................................................................................................... 851
			Lift Arm LOWER EPC Solenoid System Ground Fault...................................................................... 851
		Failure Code: [DW4RKA]................................................................................................... 852
			Disconnected Bucket TILT EPC Solenoid System......................................................................... 852
		Failure Code: [DW4RKB]................................................................................................... 853
			Bucket TILT EPC Solenoid System Ground Fault......................................................................... 853
		Failure Code: [DW4SKA]................................................................................................... 854
			Disconnected Bucket DUMP EPC Solenoid System......................................................................... 854
		Failure Code: [DW4SKB]................................................................................................... 855
			Bucket DUMP EPC Solenoid System Ground Fault......................................................................... 855
		Failure Code: [DWM1KA]................................................................................................... 856
			Work Equipment Neutral Lock Solenoid System Disconnection............................................................ 856
		Failure Code: [DWM1KB]................................................................................................... 857
			Work Equipment Neutral Lock Solenoid System Ground Fault............................................................. 857
		Failure Code: [DWN6KA]................................................................................................... 858
			Lift Arm RAISE Magnet Detent System Disconnection.................................................................... 858
		Failure Code: [DWN6KB]................................................................................................... 860
			Lift Arm RAISE Magnet Detent System Ground Fault..................................................................... 860
		Failure Code: [DWN7KA]................................................................................................... 862
			Lift Arm FLOATING Magnet Detent System Disconnection................................................................. 862
		Failure Code: [DWN7KB]................................................................................................... 864
			Lift Arm FLOATING Magnet Detent System Ground Fault.................................................................. 864
		Failure Code: [DWN8KA]................................................................................................... 866
			Lift Arm TILT Magnet Detent System Disconnection..................................................................... 866
		Failure Code: [DWN8KB]................................................................................................... 867
			Lift Arm TILT Magnet Detent System Ground Fault...................................................................... 867
		Failure Code: [DXHJKA]................................................................................................... 868
			3rd Valve Extension EPC Solenoid System Disconnection................................................................ 868
		Failure Code: [DXHJKB]................................................................................................... 869
			3rd Valve Extension EPC Solenoid System Ground Fault................................................................. 869
		Failure Code: [DXHKKA]................................................................................................... 870
			3rd Valve Retraction EPC Solenoid System Disconnection............................................................... 870
		Failure Code: [DXHKKB]................................................................................................... 871
			3rd Valve Retraction EPC Solenoid System Ground Fault................................................................ 871
		Failure Code: [DXHLKA]................................................................................................... 872
			Open in Joystick Steering Right-Hand EPC Solenoid System............................................................. 872
		Failure Code: [DXHLKB]................................................................................................... 874
			Joystick Steering Right-Hand EPC Solenoid System Ground Fault........................................................ 874
		Failure Code: [DXHMKA]................................................................................................... 876
			Joystick Steering Left-Hand EPC Solenoid System Open................................................................. 876
		Failure Code: [DXHMKB]................................................................................................... 878
		Joystick Steering Left-Hand EPC Solenoid System Ground Fault............................................................. 878
		Failure Code: [WRK-1].................................................................................................... 880
			Defective Lift Arm Lock Switch System................................................................................ 880
		Failure Code: [WRK-2].................................................................................................... 882
			Defective Remote Positioner RAISE Setting Switch System.............................................................. 882
		Failure Code: [WRK-3].................................................................................................... 884
			Defective Remote Positioner LOWER Setting Switch System.............................................................. 884
		Failure Code: [WRK-4].................................................................................................... 886
			Defective Remote Positioner RAISE Selection Switch System............................................................ 886
		Failure Code: [WRK-5].................................................................................................... 888
			Defective Remote Positioner LOWER ON/OFF Switch System............................................................... 888
		Failure Code: [WRK-6].................................................................................................... 890
			Defective Bucket Cylinder Proximity Switch System.................................................................... 890
		Failure Code: [WRK-7].................................................................................................... 892
			Defective Bucket Cylinder Full Stroke Detection Switch System........................................................ 892
		Failure Code: [WRK-8].................................................................................................... 894
			Defective Semi-Automatic Digging HARD Selection Switch System........................................................ 894
		Failure Code: [WRK-9].................................................................................................... 896
			Defective Semi-Automatic Digging SOFT Selection Switch System........................................................ 896
		Failure Code: [WRK-10]................................................................................................... 898
			Defective Joystick ON/OFF Switch System.............................................................................. 898
		Failure Code: [WRK-11]................................................................................................... 900
			Defective Joystick Steering Speed HI/LO Switch System................................................................ 900
		Failure Code: [WRK-12]................................................................................................... 902
			Defective Joystick Solenoid Cut Relay Output System.................................................................. 902
		Failure Code: [WRK-13]................................................................................................... 903
			Hot Short-Circuited Lift Arm RAISE Magnet Detent Output System....................................................... 903
		Failure Code: [WRK-14]................................................................................................... 904
			Hot Short-Circuited Lift Arm FLOAT Magnet Detent Output System....................................................... 904
		Failure Code: [WRK-15]................................................................................................... 905
			Hot Short-Circuited Bucket TILT Magnet Detent Output System.......................................................... 905
		Failure Code: [WRK-16]................................................................................................... 906
			Hot Short-Circuited Work Equipment Neutral Lock Solenoid Output System............................................... 906
		Failure Code: [WRK-17]................................................................................................... 907
			Hot Short-Circuited Lift Arm RAISE EPC Solenoid System............................................................... 907
		Failure Code: [WRK-18]................................................................................................... 908
			Hot Short- Circuited Lift Arm LOWER EPC Solenoid System.............................................................. 908
		Failure Code: [WRK-19]................................................................................................... 909
			Hot Short- Circuited Bucket TILT EPC Solenoid System................................................................. 909
		Failure Code: [WRK-20]................................................................................................... 910
			Hot Short- Circuited Bucket DUMP EPC Solenoid System................................................................. 910
		Failure Code: [WRK-21]................................................................................................... 911
			Hot Short- Circuited 3 Valves Extension EPC Solenoid System.......................................................... 911
		Failure Code: [WRK-22]................................................................................................... 912
			Hot Short- Circuited 3 Valves Retraction EPC Solenoid System......................................................... 912
		Failure Code: [WRK-23]................................................................................................... 913
			Short in Joystick Steering Right EPC Solenoid System................................................................. 913
		Failure Code: [WRK-24]................................................................................................... 914
			Short in Joystick Steering Left EPC Solenoid System.................................................................. 914
		Failure Code: [WRK-25]................................................................................................... 916
		Failure Code: [WRK-26]................................................................................................... 918
			Defective Boom Kick-Out Function and Cancellation.................................................................... 918
		Failure Code: [WRK-27]................................................................................................... 921
			Defective Bucket Leveler Function and Cancellation................................................................... 921
		Failure Code: [WRK-28]................................................................................................... 924
			Defective Lift Arm FLOAT Holding and Cancellation.................................................................... 924
	MONITOR SYSTEM (MON MODE).................................................................................................... 926
		Connector Types and Locations............................................................................................ 926
		Connector Layout Drawing................................................................................................. 933
		Monitor System Diagram................................................................................................... 939
		Failure Code [2F00KM].................................................................................................... 943
			Dragging Parking Brake............................................................................................... 943
		Failure Code [2G42ZG].................................................................................................... 946
			Accumulator Oil Pressure (Front Brake Circuit) Low................................................................... 946
		Failure Code [2G43ZG].................................................................................................... 948
			Accumulator Oil Pressure (Rear Brake Circuit) Low.................................................................... 948
		Failure Code [AA1ANX].................................................................................................... 950
			Air Cleaner 1 Clogged................................................................................................ 950
		Failure Code [AB00L6].................................................................................................... 952
			Defective Battery Charging Circuit................................................................................... 952
		Failure Code [AB00MA].................................................................................................... 954
			The Battery Charging Circuit is Out of Order......................................................................... 954
		Failure Code [B@BAZG].................................................................................................... 956
			Engine Oil Pressure Low.............................................................................................. 956
		Failure Code [B@BAZK].................................................................................................... 957
			Engine Oil Level Low................................................................................................. 957
		Failure Code [B@BCNS].................................................................................................... 958
			Engine Coolant Temperature Overheating............................................................................... 958
		Failure Code [B@BCZK].................................................................................................... 960
			Alarm Indicating Low Coolant Level................................................................................... 960
		Failure Code [B@HANS].................................................................................................... 961
			Hydraulic Oil Temperature Overheating................................................................................ 961
		Failure Code [B@CENS].................................................................................................... 962
			Torque Converter Oil Temperature Overheating......................................................................... 962
		Failure Code [D182KZ].................................................................................................... 964
			The Preheater Relay Coil is Open or Shorted.......................................................................... 964
		Failure Code [D5ZHL6].................................................................................................... 966
			Start Switch C (IGN "C") Input Failure............................................................................... 966
		Failure Code [DA80L4].................................................................................................... 968
			Auto Grease Input is Abnormal........................................................................................ 968
		Failure Code [DAF3KK].................................................................................................... 970
			When the SW Power Supply (for Operation) is ON, the NSW Power Supply (for Memory) is OFF............................. 970
		Failure Code [DAF5KP].................................................................................................... 972
			5-V Power Supply Output Failure...................................................................................... 972
		Failure Code [DAF6KP].................................................................................................... 974
			24-V Power Supply Output Failure..................................................................................... 974
		Failure Code [DAFBKM].................................................................................................... 976
			Incorrect Information on Model Selection............................................................................. 976
		Failure Code [DAFSKQ].................................................................................................... 977
			Incorrect Information on Meter Indication Selection.................................................................. 977
		Failure Code [DAQSKR].................................................................................................... 978
			S-NET Communication Failure (Between Monitor Panel and Transmission Controller)...................................... 978
		Failure Code [DBQSKR].................................................................................................... 980
			S-NET Communication Failure (Between Monitor Panel and Work Equipment Controller).................................... 980
		Failure Code [DB9SKR].................................................................................................... 982
			S-NET Communication Failure (Between Monitor Panel and Work Equipment Controller).................................... 982
		Failure Code [DD15LD].................................................................................................... 984
			Monitor Panel Mode Selector Switch 1 [n] (Panel SW1) Input Error..................................................... 984
		Failure Code [DD16LD].................................................................................................... 986
			Monitor Panel Mode Selector Switch 1 [‡] (Panel SW2) Input Error..................................................... 986
		Failure Code [DD17LD].................................................................................................... 988
			Monitor Panel Mode Selector Switch 2 [<] (Panel SW3) Input Error..................................................... 988
		Failure Code [DD18LD].................................................................................................... 990
			Monitor Panel Mode Selector Switch 2 [>] (Panel SW4) Input Error..................................................... 990
		Failure Code [DD1CLD].................................................................................................... 992
			Sub-Total Switch Failure............................................................................................. 992
		Failure Code [DDK3KM].................................................................................................... 994
			CAUTION: Right FNR Switch is in "N" (Neutral)........................................................................ 994
		Failure Code [DDK4KM].................................................................................................... 995
			CAUTION: Joystick FNR Switch is in "N" (Neutral)..................................................................... 995
		Failure Code [DDK6KM].................................................................................................... 996
			CAUTION: FNR (Forward- Reverse) Lever Switch is in "N" (Neutral)..................................................... 996
		Failure Code [DDS5L6].................................................................................................... 998
			Decreased Steering Oil Pressure...................................................................................... 998
		Failure Code [DDY0LD]....................................................................................................1000
			Cancel Switch Failure................................................................................................1000
		Failure Code [DGE2KX]....................................................................................................1002
			Engine Coolant Temperature (High Temperature) Sensor System Failure..................................................1002
		Failure Code [DGE3L6]....................................................................................................1004
			Abnormal Connection of Engine Coolant Temperature (Low Temperature) Sensor System....................................1004
		Failure Code [DGH2KX]....................................................................................................1006
			Hydraulic Oil Temperature Sensor System Failure......................................................................1006
		Failure Code [DGT1KX]....................................................................................................1007
			Torque Converter Oil Temperature Sensor System Failure...............................................................1007
		Failure Code [DHE4L6]....................................................................................................1008
			Engine Oil Pressure Sensor System Failure............................................................................1008
		Failure Code [DHPCKX]....................................................................................................1010
			Bottom Pressure Sensor Failure.......................................................................................1010
		Failure Code [DHPDKX]....................................................................................................1012
			Head Pressure Sensor Failure.........................................................................................1012
		Failure Code [DKA0KX]....................................................................................................1014
			Lift Arm Angle Sensor Failure........................................................................................1014
		Failure Code [DV00KB]....................................................................................................1016
			Shorted Alarm Buzzer Output System...................................................................................1016
		Failure Code [DY30ME]....................................................................................................1018
			The Emergency Steering Remains Actuated For More Than One Minute.....................................................1018
		Troubleshooting Code [MON-1].............................................................................................1022
			The Parking Brake Indicator Lamp Does Not Light Up When the Parking Brake Switch is Turned ON........................1022
		Troubleshooting Code [MON-2].............................................................................................1024
			Circuit Diagnostic Procedures for Error Code.........................................................................1024
		Troubleshooting Code [MON-3].............................................................................................1026
			The Brake Oil Pressure Caution Lamp Does Not Light Up When the Emergency Brake is Applied (Rear Circuit).............1026
		Troubleshooting Code [MON-4].............................................................................................1028
			The Air Cleaner Clogging Indicator Lamp Does Not Light...............................................................1028
		Troubleshooting Code [MON-5].............................................................................................1030
			The Engine Oil Pressure Caution Lamp Does Not Light..................................................................1030
		Troubleshooting Code [MON-6].............................................................................................1031
			The Engine Oil Level Caution Lamp Does Not Light.....................................................................1031
		Troubleshooting Code [MON-7].............................................................................................1032
			The Engine Coolant Temperature Caution Lamp Does Not Light...........................................................1032
		Troubleshooting Code [MON-8].............................................................................................1033
			The Coolant Level Caution Lamp Does Not Light........................................................................1033
		Troubleshooting Code [MON-9].............................................................................................1034
			The Hydraulic Oil Temperature Caution Lamp Does Not Light............................................................1034
		Troubleshooting Code [MON-10]............................................................................................1035
			The Torque Converter Oil Temperature Caution Lamp Does Not Light.....................................................1035
		Troubleshooting Code [MON-11]............................................................................................1036
			The Steering Hydraulic Caution Lamp Does Not Light...................................................................1036
		Troubleshooting Code [MON-12]............................................................................................1038
			Input Fault in Monitor Panel Mode Switch 1 [n] (Panel SW1)...........................................................1038
		Troubleshooting Code [MON-13]............................................................................................1040
			Input Fault in Monitor Panel Mode Switch 1 [‡] (Panel SW2)...........................................................1040
		Troubleshooting Code [MON-14]............................................................................................1042
			Input Fault in Monitor Panel Mode Switch 2 [<] (Panel SW3)...........................................................1042
		Troubleshooting Code [MON-15]............................................................................................1044
			Input Fault in Monitor Panel Mode Switch 2 [>] (Panel SW4)...........................................................1044
		Troubleshooting Code [MON-16]............................................................................................1046
			Defective Subtotal Switch............................................................................................1046
		Troubleshooting Code [MON-17]............................................................................................1048
			Defective Cancel Switch..............................................................................................1048
		Troubleshooting Code [MON-18]............................................................................................1050
			Defective Bottom Pressure Sensor (Short Fault).......................................................................1050
		Troubleshooting Code [MON-19]............................................................................................1052
			Defective Head Sensor................................................................................................1052
		Troubleshooting Code [MON-20]............................................................................................1054
			The Alarm Buzzer Does Not Sound or Stop..............................................................................1054
	HYDRAULIC AND MECHINCAL SYSTEMS (H MODE).....................................................................................1056
		H-1 - The Machine Does Not Move..........................................................................................1056
		H-2 - The Lock-up Clutch is Not Released (The Engine Stops) (When the Lock-up Clutch is Provided)........................1058
		H-3A - The Travel Speed is Slow, Thrusting Force is Weak, Uphill Traveling Power is Weak, and the Gear is Not Shifted....1059
		H-3B - The Torque Converter Lock-up Clutch is Not Let in (When Lock-up Clutch is Provided)...............................1061
		H-4 - Shocks are Large at the Times of Starting and Shifting Gear........................................................1062
		H-5 - Time Lag is Large at the Times of Starting and Shifting Gear.......................................................1064
		H-6 - Torque Converter Oil Temperature is High...........................................................................1066
		H-7 - Steering Wheel Does Not Turn.......................................................................................1067
		H-8 - Steering Does Not Turn [Machine With Joystick].....................................................................1068
		H-9 - Turning, Response of Steering is Poor..............................................................................1069
		H-10 - Steering is Heavy.................................................................................................1070
		H-11 - Steering Wheel Shakes or Jerks....................................................................................1071
		H-12 - The Brake Does Not Work...........................................................................................1072
		H-13 - The Brake is Not Released or is Draging...........................................................................1073
		H-14 - The Parking Brake is Not Released or Draging......................................................................1074
		H-15 - The Boom Does Not Rise............................................................................................1075
		H-16 - The Boom Moves Slowly or the Boom Rising Force is Insufficient....................................................1076
		H-17 - When Rising, the Boom Comes to Move Slowly at Specific Height.....................................................1077
		H-18 - The Boom Cylinder Cannot Hold Down the Bucket (the Bucket Rises in the Air).......................................1077
		H-19 - Hydraulic Drifts of the Boom Occur Often..........................................................................1077
		H-20 - The Boom Wobbles During Operation.................................................................................1078
		H-21 - When the Control Lever is Switched From “Hold” to “Raise,” the Boom Falls Temporarily.............................1078
		H-22 - The Bucket Does Not Tilt Back.....................................................................................1079
		H-23 - The Bucket Moves Slowly or the Tilting Back Force is Insufficient.................................................1080
		H-24 - The Bucket Comes to Operate Slowly in the Midst of Tilting-back...................................................1081
		H-25 - The Bucket Cylinder Cannot Hold Down the Bucket...................................................................1081
		H-26 - Hydraulic Drifts of the Bucket Occur Often........................................................................1081
		H-27 - The Bucket Wobbles During Travel with Cargo (The Work Equipment Valve is Set to “Hold”)...........................1082
		H-28 - When the Control Lever is Switched From “Hold” to “Tilt,” The Bucket Falls Temporarily............................1082
		H-29 - The Control Levers of Boom and Bucket Do Not Move Smoothly and Heavy..............................................1083
		H-30 - E.C.S.S. Does Not Work and There is Pitching and Bouncing.........................................................1084
	ELECTRICAL SYSTEM (E MODE)...................................................................................................1085
		Connector Types and Locations............................................................................................1085
		Connector Layout Drawing.................................................................................................1092
		Electrical System Diagram................................................................................................1098
		Action Code: [E-1-a].....................................................................................................1099
			The Engine Does Not Crank (Ignition System)..........................................................................1099
		Action Code: [E-1-b].....................................................................................................1104
			The Engine Does Not Start. (Engine Stop Solenoid System).............................................................1104
		Action Code: [E-2].......................................................................................................1108
			The Engine Does Not Shut Down........................................................................................1108
		Action Code: [E-3].......................................................................................................1110
			Preheating Inoperable or Remains ON..................................................................................1110
		Action Code: [E-4].......................................................................................................1114
			The Engine Power Mode Inoperable.....................................................................................1114
		Action Code: [E-5].......................................................................................................1118
			The Front Wiper Does Not Function....................................................................................1118
		Action Code: [E-6].......................................................................................................1122
			The Rear Wiper Does Not Function.....................................................................................1122
		Action Code: [E-7].......................................................................................................1126
			The Side Wiper Does Not Function (If Equipped).......................................................................1126
		Action Code: [E-8].......................................................................................................1130
			The Window Washer Does Not Function..................................................................................1130
		Action Code: [E-9].......................................................................................................1134
			The Headlamp (Lo Beam) Does Not Function.............................................................................1134
		Action Code: [E-10]......................................................................................................1138
			The Headlamp (Hi Beam) Does Not Function.............................................................................1138
		Action Code: [E-11]......................................................................................................1142
			Clearance Lamps Do Not Function......................................................................................1142
		Action Code: [E-12]......................................................................................................1146
			Turn Signal Does Not Function........................................................................................1146
		Action Code: [E-13]......................................................................................................1150
			Horn Does Not Sound..................................................................................................1150
		Action Code: [E-14]......................................................................................................1152
			Air Conditioner Does Not Work or Does Not Shut Down..................................................................1152
	ENGINE SYSTEM (S-MODE).......................................................................................................1156
		Method Of Using Troubleshooting Charts...................................................................................1156
		(S-1) Engine Starting Performance Is Poor................................................................................1160
		(S-2) Engine Does Not Crank..............................................................................................1161
			Engine Cranks But No Exhaust Smoke Comes Out Of Stack................................................................1162
			Smoke Comes Out Of Stack But Engine Does Not Start...................................................................1163
		(S-3) Engine Does Not Run Smoothly.......................................................................................1164
		(S-4) Engine Stops During Operations.....................................................................................1165
		(S-5) Engine Speed Hunts.................................................................................................1166
		(S-6) Engine Lacks Power.................................................................................................1167
		(S-7) Exhaust Smoke Is Black.............................................................................................1169
		(S-8) Oil Consumption Is Excessive Or Exhaust Smoke Is Blue..............................................................1170
		(S-9) Oil Becomes Contaminated Quickly...................................................................................1171
		(S-10) Fuel Consumption Is Excessive.....................................................................................1172
		(S-11) Oil Found In Coolant, Or Coolant Spurts From Radiator.............................................................1173
		(S-12) Oil Pressure Caution Lamp Lights Up...............................................................................1174
		(S-13) Oil Level Rises (Coolant Or Fuel Found In Oil)....................................................................1175
		(S-14) Coolant Temperature Too High (Overheating)........................................................................1176
		(S-15) Abnormal Noise Is Heard When Engine Is Running....................................................................1177
		(S-16) Excessive Vibration When Engine Is Running........................................................................1178
50 DISASSEMBLY AND ASSEMBLY......................................................................................................1179
	HOW TO READ THIS MANUAL......................................................................................................1183
		Removal and Installation of Assemblies...................................................................................1183
			Special Tools........................................................................................................1183
			Removal..............................................................................................................1183
			Installation.........................................................................................................1183
		Disassembly and Assembly of Assemblies...................................................................................1184
			Special Tools........................................................................................................1184
			Disassembly..........................................................................................................1184
			Assembly.............................................................................................................1185
	SPECIAL TOOLS LIST...........................................................................................................1186
		Special Tool Illustrations...............................................................................................1189
	CONNECTOR REPAIR PROCEDURES..................................................................................................1198
		Stripping Insulation.....................................................................................................1198
		Wire Inspection..........................................................................................................1198
		Contact Terminal Removal (HD30 Type).....................................................................................1199
		Crimping Contact Terminal (HD30 Type)....................................................................................1200
		Insertion of Contact Terminal (HD30 Type)................................................................................1201
		Contact Terminal Removal (DT Type).......................................................................................1202
		Crimping Contact Terminal (DT Type)......................................................................................1203
		Insertion of Contact Terminal (DT Type)..................................................................................1204
	BULKHEAD ASSEMBLY............................................................................................................1205
		Removal..................................................................................................................1205
		Installation.............................................................................................................1206
	ENGINE HOOD ASSEMBLY.........................................................................................................1207
		Removal..................................................................................................................1207
		Installation.............................................................................................................1208
	ENGINE ASSEMBLY..............................................................................................................1209
		Removal..................................................................................................................1209
		Installation.............................................................................................................1212
	ENGINE CYLINDER HEAD ASSEMBLY................................................................................................1214
		Special Tool.............................................................................................................1214
		Removal..................................................................................................................1214
		Installation.............................................................................................................1219
	RADIATOR FAN MOTOR...........................................................................................................1222
		Removal..................................................................................................................1222
		Installation.............................................................................................................1223
	AFTERCOOLER..................................................................................................................1224
		Removal..................................................................................................................1224
		Installation.............................................................................................................1224
	FUEL INJECTION PUMP..........................................................................................................1225
		Special Tools............................................................................................................1225
		Removal..................................................................................................................1225
		Installation.............................................................................................................1228
	NOZZLE HOLDER................................................................................................................1230
		Removal..................................................................................................................1230
		Installation.............................................................................................................1232
	FAN AND FAN MOTOR............................................................................................................1233
		Removal..................................................................................................................1233
		Installation.............................................................................................................1234
	FUEL TANK....................................................................................................................1235
		Removal..................................................................................................................1235
		Installation.............................................................................................................1237
	PARKING BRAKE DISCS AND PLATES...............................................................................................1238
		Special Tools............................................................................................................1238
		Removal..................................................................................................................1238
		Installation.............................................................................................................1240
	TORQUE CONVERTER AND TRANSMISSION............................................................................................1242
		Removal..................................................................................................................1242
		Installation.............................................................................................................1247
		Bleeding the Hydraulic Brake Circuit.....................................................................................1247
	TRANSMISSION ASSEMBLY........................................................................................................1248
		Special Tools............................................................................................................1248
		Disassembly..............................................................................................................1248
		Assembly.................................................................................................................1255
	TRANSMISSION CLUTCH PACK.....................................................................................................1264
		Special Tools............................................................................................................1264
		Disassembly..............................................................................................................1264
			Forward and Reverse Clutch Packs.....................................................................................1264
			1st and 4th Clutch Pack..............................................................................................1266
			2nd and 3rd Clutch Pack..............................................................................................1270
		Assembly.................................................................................................................1273
			Forward and Reverse Clutch Packs.....................................................................................1273
			1st and 4th Clutch Pack..............................................................................................1277
			2nd and 3rd Clutch Pack..............................................................................................1281
	PARKING BRAKE................................................................................................................1286
		Special Tools............................................................................................................1286
		Disassembly..............................................................................................................1286
		Assembly.................................................................................................................1289
	TORQUE CONVERTER (STANDARD)..................................................................................................1295
		Special Tools............................................................................................................1295
		Disassembly..............................................................................................................1295
		Assembly.................................................................................................................1298
	TORQUE CONVERTER (LOCK-UP)...................................................................................................1301
		Special Tools............................................................................................................1301
		Disassembly..............................................................................................................1301
		Assembly.................................................................................................................1305
	REAR AXLE....................................................................................................................1309
		Removal..................................................................................................................1309
		Installation.............................................................................................................1311
	FRONT AXLE...................................................................................................................1313
		Removal..................................................................................................................1313
		Installation.............................................................................................................1314
	AXLE HOUSING.................................................................................................................1315
		Special Tools............................................................................................................1315
		Disassembly..............................................................................................................1315
		Assembly.................................................................................................................1320
	DIFFERENTIAL.................................................................................................................1326
		Special Tools............................................................................................................1326
		Disassembly..............................................................................................................1327
		Assembly.................................................................................................................1335
	CENTER HINGE PIN.............................................................................................................1350
		Special Tools............................................................................................................1350
		Removal..................................................................................................................1350
		Installation.............................................................................................................1356
	CAB ASSEMBLY.................................................................................................................1360
		Removal..................................................................................................................1360
		Installation.............................................................................................................1361
	CAB AND FLOOR FRAME..........................................................................................................1362
		Removal..................................................................................................................1362
		Installation.............................................................................................................1365
	OPERATOR'S CAB GLASS (SEALED GLASS)..........................................................................................1366
		Special Tools............................................................................................................1366
		Removal..................................................................................................................1366
		Installation.............................................................................................................1368
	HYDRAULIC PUMP ASSEMBLY......................................................................................................1376
		Removal..................................................................................................................1376
		Installation.............................................................................................................1376
		Steering, Switching, and Fan Pump Assembly...............................................................................1377
			Removal..............................................................................................................1377
			Installation.........................................................................................................1377
	STEERING DEMAND VALVE ASSEMBLY...............................................................................................1378
		Removal..................................................................................................................1378
		Installation.............................................................................................................1379
		Disassembly..............................................................................................................1380
		Assembly.................................................................................................................1384
	ORBITROL VALVE...............................................................................................................1388
		Removal..................................................................................................................1388
		Installation.............................................................................................................1390
		Disassembly..............................................................................................................1390
		Assembly.................................................................................................................1393
	ECSS VALVE...................................................................................................................1398
		Removal..................................................................................................................1398
		Installation.............................................................................................................1398
	WORK EQUIPMENT VALVE.........................................................................................................1399
		Removal..................................................................................................................1399
		Installation.............................................................................................................1401
	HYDRAULIC CYLINDERS..........................................................................................................1402
		Steering, Lift, and Bucket...............................................................................................1402
		Special Tools............................................................................................................1402
		Disassembly..............................................................................................................1403
		Assembly.................................................................................................................1407
	HYDRAULIC TANK ASSEMBLY......................................................................................................1414
		Removal..................................................................................................................1414
		Installation.............................................................................................................1415
	WORK EQUIPMENT...............................................................................................................1416
		Removal..................................................................................................................1416
		Installation.............................................................................................................1420
	COUNTERWEIGHT................................................................................................................1422
		Removal..................................................................................................................1422
		Installation.............................................................................................................1422
	AIR CONDITIONER ASSEMBLY.....................................................................................................1423
		Special Tools............................................................................................................1423
		Removal..................................................................................................................1423
		Installation.............................................................................................................1426
	AIR CONDITIONER COMPRESSOR...................................................................................................1428
		Special Tools............................................................................................................1428
		Removal..................................................................................................................1428
		Installation.............................................................................................................1429
	OPERATOR’S SEAT ASSEMBLY.....................................................................................................1430
		Disassembly..............................................................................................................1430
		Assembly.................................................................................................................1438
90 OTHERS........................................................................................................................1443
	POWER TRAIN OIL CIRCUIT DIAGRAM..............................................................................................1444
		WITHOUT TORQUE CONVERTER LOCKUP CLUTCH...................................................................................1444
		WITH TORQUE CONVERTER LOCKUP CLUTCH......................................................................................1445
	BRAKE OIL CIRCUIT DIAGRAM....................................................................................................1446
	HYDRAULIC CIRCUIT SCHEMATIC..................................................................................................1447
	ELECTRICAL SCHEMATIC.........................................................................................................1449
		STANDARD.................................................................................................................1449
			FLOOR HARNESS - CAB..................................................................................................1449
			FLOOR HARNESS - TRANSMISSION CONTROLLER..............................................................................1451
			FLOOR HARNESS - TRANSMISSION HARNESS.................................................................................1453
			FLOOR HARNESS - REAR HARNESS.........................................................................................1455
			FLOOR HARNESS - RELAY UNITS..........................................................................................1457
		WITH JOYSTICK STEERING...................................................................................................1459
			FLOOR HARNESS - CAB..................................................................................................1459
			FLOOR HARNESS - TRANSMISSION CONTROLLER..............................................................................1461
			FLOOR HARNESS - JOYSTICK HARNESS.....................................................................................1463
			FLOOR HARNESS - TRANSMISSION HARNESS.................................................................................1465
			FLOOR HARNESS - REAR HARNESS.........................................................................................1467
			FLOOR HARNESS - RELAY UNITS..........................................................................................1469
		ENGINE HARNESS...........................................................................................................1471
		REAR HARNESS.............................................................................................................1473
		FRONT FRAME HARNESS......................................................................................................1475
		CAB HARNESS..............................................................................................................1477
		MONITOR PANEL CONTROLLER.................................................................................................1479
		A/C RELAY HARNESS........................................................................................................1481
		TRANSMISSION HARNESS.....................................................................................................1483
		JOYSTICK CONTROLLER HARNESS..............................................................................................1485
		KOMTRAX HARNESS..........................................................................................................1487

KOMATSU WA380-5L WHEEL LOADER SHOP MANUAL CEBM009703 – PDF DOWNLOAD:

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  • This is the SAME exact manual used by your dealers to fix your vehicle.
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  • Any queries / doubts regarding your purchase, please feel free to contact [email protected]

3 reviews for Komatsu WA380-5L Wheel Loader Shop Manual CEBM009703 – PDF DOWNLOAD

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