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Komatsu WA430-6 Wheel Loader Operation & Maintenance Manual SN A42001 and up – PDF DOWNLOAD
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Komatsu WA430-6 Wheel Loader Operation & Maintenance Manual
Book Code: CEAM023103
SERIAL NUMBERS WA430-6 A42001 and up
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Description
Komatsu WA430-6 Wheel Loader Operation & Maintenance Manual
FILE DETAILS:
Komatsu WA430-6 Wheel Loader Operation & Maintenance Manual
Brands: Komatsu
Equipment Type: Wheel Loader
Manuals Type: Operation & Maintenance Manual
Machine Model: WA430-6
Serial Number: A42001 and up
Book Code: CEAM023103
Language: English
Pages: 410
File Format: Portable Document Format (PDF)
KOMATSU WA430-6 WHEEL LOADER OPERATION & MAINTENANCE MANUAL SN A42001 AND UP – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Komatsu WA430-6 Wheel Loader Operation & Maintenance Manual
FOREWORD:
This manual describes procedures for operation, handling, lubrication, maintenance, checking, and adjustment. It will help the operator and maintenance personnel achieve peak performance through effective, economical, and safe machine operation and maintenance. Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used. The safety messages in this manual and on the machine may not include all possible safety precautions.
- If you carry out any operation, inspection, or maintenance under conditions that are not described in this manual, understand that it is your responsibility to take the necessary precautions to ensure safety. In no event should you or others engage in the prohibited uses or actions described in this manual. Improper operation and maintenance of the machine can be hazardous and could result in serious injury or death. Keep this manual handy and have all personnel read it periodically.
- If this manual is lost, damaged, or becomes dirty and can not be read, request a replacement manual from your local distributor. ★ Storage location for Operation & Maintenance Manual is in the pocket (1) at the rear of the operator’s seat back rest.
- If you sell the machine, be sure to give this manual to the new owner. The explanations, values, and illustrations in this manual have been prepared based on the latest information available at the date of its publication. Continuing improvements in the design of this machine may lead to additional changes that are not reflected in this manual.
- Consult Komatsu or your Komatsu distributor for the latest available information concerning your machine or with questions regarding information contained in this manual. This manual may contain attachments and optional equipment that are not available in your area. Consult your local Komatsu distributor for items that you may require.
TABLE OF CONTENTS:
Komatsu WA430-6 Wheel Loader Operation & Maintenance Manual
CEAM023103 - WA430-6 s/n A42001 and up......................................................... 0 INTRODUCTION................................................................................... 5 FOREWORD................................................................................... 6 SAFETY INFORMATION......................................................................... 7 APPROVED AND NON-APPROVED USES............................................................. 8 Approved Functions..................................................................... 8 Non-Approved Functions................................................................. 8 VISIBILITY STANDARD........................................................................ 9 Visibility in Immediate Area........................................................... 9 12-M Radius Visibility................................................................. 9 PRODUCT IDENTIFICATION..................................................................... 10 Machine................................................................................ 10 Service Meter Location................................................................. 11 Directions of Machine.................................................................. 11 Machine Serial Number/Product Identification Number (PIN).............................. 12 Engine Serial Number, EPA Regulations.................................................. 12 SERIAL NUMBERS AND DISTRIBUTOR INFORMATION................................................. 13 Model: WA430-6......................................................................... 13 TABLE OF CONTENTS.......................................................................... 15 SAFETY......................................................................................... 29 SAFETY AND WARNING DECALS.................................................................. 30 Location of the Safety Labels.......................................................... 30 Safety Labels.......................................................................... 31 GENERAL SAFETY RULES AND PRECAUTIONS....................................................... 38 General Safety Rules................................................................... 38 Seat Belt Inspection................................................................... 39 Safety at Job Site..................................................................... 40 Safety Features........................................................................ 40 Clothing and Protective Equipment...................................................... 40 Keep Machine Clean..................................................................... 41 Fire and Explosion Prevention.......................................................... 41 Fire Caused by Fuel, Oil, Antifreeze, or Window Washer Fluid....................... 41 Fire Caused by Accumulation of Flammable Material.................................. 42 Fire Caused by Electrical Wiring................................................... 42 Fire Caused by Piping.............................................................. 42 Explosion Caused by Lighting Equipment............................................. 42 Action if Fire Occurs.................................................................. 43 Fire Extinguisher and First Aid Kit.................................................... 43 Mounting and Dismounting............................................................... 44 Inside Operator’s Compartment.......................................................... 45 Emergency Escape from Operator’s Cab................................................... 45 Precautions When Standing Up from Operator’s Seat...................................... 46 Parking the Machine.................................................................... 47 Leaving the Machine.................................................................... 48 Transporting the Machine............................................................... 49 Loading and Unloading.................................................................. 49 Towing................................................................................. 50 Precautions When Using ROPS............................................................ 51 Unauthorized Modification.............................................................. 51 Precautions for Attachments and Options................................................ 51 Precautions When Cleaning Cab Glass.................................................... 52 Asbestos Hazard Alert.................................................................. 52 Crush or Pinch-Point Dangers........................................................... 53 Precautions for Ventilation Exhaust Gas................................................ 53 PRECAUTIONS BEFORE STARTING OPERATIONS..................................................... 54 Pre-Operational Checks................................................................. 54 Ensure Good Visibility............................................................. 54 Signs and Signals.................................................................. 54 Precaution for Warning Tag......................................................... 55 Checks Before Starting Engine, Adjustments......................................... 55 PRECAUTIONS WHEN STARTING.................................................................. 57 Precautions in Cold Areas.............................................................. 57 PRECAUTIONS FOR JOB SITE................................................................... 58 Work Site Hazards...................................................................... 58 Working on Loose or Unstable Ground.................................................... 58 Prohibited Operations.................................................................. 59 Avoiding Dangerous Situations.......................................................... 59 Working Near High Voltage Cables....................................................... 61 RULES FOR ROAD TRAVEL...................................................................... 62 Travel Precautions..................................................................... 62 Traveling on Slopes.................................................................... 63 Using the Brakes....................................................................... 64 Traveling in Reverse................................................................... 64 Operating on Snow or Frozen Surfaces................................................... 65 PRECAUTIONS DURING INSPECTION AND MAINTENANCE.............................................. 66 Warning Tags........................................................................... 66 Workplace Environment.................................................................. 66 Systems Equipped with ECSS............................................................. 66 Equipment Storage...................................................................... 67 Working Under the Machine.............................................................. 67 Using Drop Lamps....................................................................... 68 Using Proper Tools..................................................................... 68 Keeping the Machine Clean.............................................................. 68 Precautions When Welding............................................................... 68 Precautions When Using Hammer.......................................................... 69 Noise.................................................................................. 69 Stopping Engine During Inspection and Maintenance...................................... 70 Running the Machine During Maintenance................................................. 72 Rules for Refueling the Machine........................................................ 73 Cooling System Precautions............................................................. 73 Window Washer Fluid.................................................................... 73 Battery Information.................................................................... 73 Precautions........................................................................ 73 Hazards............................................................................ 74 Using Booster Cables............................................................... 75 Starting the Machine with Booster Cables........................................... 75 High-Pressure Precautions.............................................................. 76 Precautions for High-Pressure Oil.................................................. 76 Safe Handling of High-Pressure Hoses............................................... 76 Precautions for High-Pressure Fuel................................................. 76 High-Temperature Precautions........................................................... 77 High-Temperature Areas............................................................. 77 High-Temperature Coolant........................................................... 77 High-Temperature Oil............................................................... 77 High Voltage........................................................................... 77 Accumulator and Gas Spring............................................................. 78 Tires.................................................................................. 78 Storing Tires.......................................................................... 79 Using Compressed Air................................................................... 79 Disposal of Waste Materials............................................................ 79 Critical Parts......................................................................... 79 Maintenance of Air Conditioner......................................................... 80 OPERATION...................................................................................... 81 GENERAL VIEW............................................................................... 82 General View of Machine................................................................ 82 General View of Controls and Gauges.................................................... 83 Machine Monitor.................................................................... 84 Switch Panel....................................................................... 86 EXPLANATION OF COMPONENTS.................................................................. 87 Machine Monitor........................................................................ 87 Types of Warnings...................................................................... 88 Emergency Stop..................................................................... 88 Caution............................................................................ 88 Mistaken Operation................................................................. 88 Inspection and Maintenance......................................................... 88 Central Warning Lamp................................................................... 88 Character Display Portion.............................................................. 89 Service Meter...................................................................... 90 Action Code Display................................................................ 90 Failure Code Display............................................................... 91 Filter, Oil Replacement Time Display............................................... 92 Emergency Stop Items................................................................... 95 Brake Oil Pressure Caution Lamp.................................................... 96 Engine Oil Pressure Caution Lamp................................................... 96 Battery Charge Circuit Caution Lamp................................................ 97 Steering Oil Pressure Caution Lamp (if equipped)................................... 97 Caution Items.......................................................................... 98 Brake Oil Temperature Caution Lamp................................................. 99 Torque Converter Oil Temperature Caution Lamp...................................... 99 Engine Coolant Temperature Caution Lamp............................................100 Hydraulic Oil Temperature Caution Lamp.............................................100 Fuel Level Caution Lamp............................................................100 Inspection and Maintenance Items.......................................................101 Radiator Coolant Level Caution Lamp................................................101 Engine Oil Level Caution Lamp......................................................102 Battery Electrolyte Level Caution Lamp (if equipped)...............................102 Maintenance Caution Lamp...........................................................102 Air Cleaner Clogging Caution Lamp..................................................103 Water Separator Caution Lamp.......................................................103 Transmission Oil Filter Clogging Caution Lamp......................................103 Pilot Display Portion..................................................................104 Parking Brake Pilot Lamp...........................................................105 Cooling Fan Reverse Rotation Pilot Lamp............................................105 Emergency Steering Pilot Lamp (if equipped)........................................105 Power Mode Pilot Lamp (P Mode).....................................................106 Preheating Pilot Lamp..............................................................106 Semi-Auto Digging Pilot Lamp.......................................................106 Auto-Greasing Pilot Lamp (if equipped).............................................106 Joystick Pilot Lamp (if equipped)..................................................106 Directional Selector Pilot Lamp....................................................106 Economy Operation Display Lamp.....................................................107 Shift Indicator....................................................................107 Auto-Shift Pilot Lamp..............................................................107 Torque Converter Lockup Pilot Light................................................107 Shift Hold Pilot Lamp..............................................................108 Shift Lever Position Pilot Lamp....................................................108 Turn Signal Pilot Lamp.............................................................108 Head Lamp High-Beam Pilot Lamp.....................................................108 Meter Display Portion..................................................................109 Torque Converter Oil Temperature Gauge.............................................109 Engine Coolant Temperature Gauge...................................................110 Hydraulic Temperature Gauge........................................................110 Fuel Gauge.........................................................................110 Speedometer........................................................................111 Meter Display Pilot Lamp...........................................................111 OTHER FUNCTIONS OF MACHINE MONITOR.........................................................112 Overall Menu...........................................................................112 Displaying Odometer................................................................114 Resetting Filter, Oil Replacement Time.............................................114 Entering Telephone Number..........................................................115 Selecting Language.................................................................116 Adjusting Monitor Brightness.......................................................118 Switching Travel Speed/Engine Speed Display........................................120 Switching Travel Speed/Engine Speed Display/Non-Display............................121 SWITCHES AND CONTROLS......................................................................122 General View...........................................................................122 Starting Switch....................................................................124 Power Mode Selector Switch.........................................................124 Transmission Shift Mode Selector Switch............................................125 Transmission Cutoff Switch.........................................................125 Transmission Cutoff Set Switch.....................................................126 Lamp Switch........................................................................126 Turn Signal Lever..................................................................126 Dimmer Switch......................................................................127 Horn Button........................................................................127 Hazard Lamp Switch.................................................................127 Parking Brake Switch...............................................................128 Front Working Lamp Switch..........................................................128 Rear Working Lamp Switch...........................................................129 Machine Monitor Mode Selector Switch 1.............................................129 Machine Monitor Mode Selector Switch 2.............................................129 Kickdown Switch....................................................................130 Hold Switch........................................................................131 Front Wiper Switch.................................................................131 Rear Wiper Switch..................................................................132 Cigarette Lighter..................................................................132 Room Lamp Switch...................................................................132 Rear Heated Wire Glass Switch......................................................132 ECSS Switch........................................................................133 Emergency Steering Switch (if equipped)............................................133 Cooling Fan Auto-Reverse Rotation Switch...........................................134 Torque Converter Lockup Switch.....................................................137 CONTROL LEVERS, PEDALS.....................................................................138 General View...........................................................................138 Gearshift Lever....................................................................139 Directional Lever..................................................................140 Gearshift Lever Stopper............................................................141 Work Equipment Lock Lever..........................................................141 Bucket Control Lever...............................................................142 Lift Arm Control Lever.............................................................142 Brake Pedals.......................................................................143 Accelerator Pedal..................................................................143 SECURITY LOCKS AND SAFETY FEATURES.........................................................144 Steering Tilt Lock Lever...............................................................144 Frame Lock Bar.........................................................................145 Caps with Locks........................................................................145 Fuel Tank Filler Port Cap..........................................................145 Hydraulic Tank Filler Port Cap.....................................................146 Backup Alarm...........................................................................146 MACHINE FEATURES...........................................................................147 Towing Pin.............................................................................147 Grease Pump............................................................................147 Cab Door...............................................................................148 Emergency Escape Right Door........................................................148 Left Cab Door, Door Open Lock......................................................150 Left Cab Door, Knob................................................................151 Left Cab Door, Handle..............................................................151 Left Cab Sliding Window (Lock Release Knob)........................................151 Cab Wiper..............................................................................152 Dust Indicator.........................................................................152 Fire Extinguisher (if equipped)........................................................152 ELECTRICAL.................................................................................153 Power Outlet...........................................................................153 Fuses..................................................................................153 Fuse Capacity and Name of Circuit..................................................154 Slow-Blow Fuse.....................................................................155 WORK OPERATIONS............................................................................156 Walk-Around Check......................................................................156 Precautions Before Starting Work Operations............................................156 Check Before Starting Engine...........................................................160 Check Machine Monitor..............................................................160 Check Coolant Level, Add Coolant...................................................161 Check Oil Level in Engine Oil Pan, Add Oil.........................................162 Drain Water, Sediment from Fuel Tank...............................................162 Check Water Separator, Drain Water.................................................163 Check Additional Water Separator, Drain Water......................................164 Check Air Cleaner..................................................................166 Check Fuel Level, Add Fuel.........................................................167 Check Electric Wiring..............................................................168 Check Inflation Pressure of Tires..................................................168 Check Condition of Window Washer Spray.............................................168 Check Wiping Efficiency of Wiper...................................................168 Check Horn.........................................................................168 Check Defroster Function...........................................................168 Check Locks........................................................................169 Check Emergency Exit...............................................................169 Adjustments............................................................................170 Adjusting Seat.....................................................................170 Removing or Installing Headrest....................................................172 Adjusting Seat Belt................................................................173 Adjusting Lever Stand..............................................................174 Adjusting Mirrors..................................................................175 Final Checks Before Starting Engine....................................................176 Starting Engine........................................................................178 Normal Starting....................................................................178 Starting in Cold Weather...........................................................180 Automatic Warm Up Operation........................................................181 Operations and Checks After Starting Engine............................................182 Checks After Starting Engine.......................................................182 Breaking in the Machine............................................................183 Normal Operation...................................................................183 Stopping Engine........................................................................185 Check After Stopping Engine........................................................185 Moving the Machine (Directional, Speed), Stopping the Machine..........................186 Moving the Machine.................................................................186 Changing Gear Speed................................................................189 Changing Direction.................................................................190 Stopping the Machine...............................................................192 Transmission Cutoff Function.......................................................193 Turning............................................................................195 Emergency Steering (if equipped)...................................................196 Emergency Steering Self-Check Function.............................................197 Operation of Work Equipment............................................................198 Work Equipment Lock Lever..........................................................198 Lift Arm Control Lever.............................................................198 Bucket Control Lever...............................................................199 Work Possible Using Wheel Loader.......................................................200 Digging Operations.................................................................200 Loading Piled Soil or Blasted Rock.................................................200 Digging and Loading on Level Ground................................................202 Leveling Operations................................................................203 Pushing Operations.................................................................203 Load-and-Carry Operations..........................................................203 Loading Operations.....................................................................204 Cross-Drive Loading................................................................204 V-Shape Loading....................................................................204 Precautions for Piling Up Loads....................................................204 Preparations for Loading, Gathering Rocks..........................................205 Approaching Facing.................................................................205 Digging............................................................................206 Traveling in Reverse After Excavation..............................................208 Approaching Dump Truck.............................................................209 Loading Dump Truck.................................................................210 Reversing Away From Dump Truck.....................................................211 Precautions During Work Operations.....................................................212 Piling Up Loads....................................................................212 Handling Blasted Rock..............................................................212 Loosened Boulders..................................................................216 Pit Excavation.....................................................................216 Cutting Face Operations............................................................216 Switching Between Forward and Reverse..............................................216 Turning When Tires Are Stationary..................................................217 Wheel Brake Does Not Work..........................................................217 Permissible Water Depth............................................................217 Lower the Center of Gravity when Turning...........................................217 Driving Up or Down Slopes..........................................................217 Driving the Machine................................................................218 Braking Function...................................................................219 Adjusting Work Equipment...............................................................220 Adjusting Boom Kickout.............................................................220 Adjusting Bucket Positioner........................................................221 Bucket Level Indicator.............................................................222 Measuring Dump Angle...................................................................223 Measuring Bucket Dump Angle........................................................223 Measuring Coupler Dump Angle.......................................................226 Parking the Machine....................................................................229 Checks After Completion of Operation...................................................231 Before Stopping Engine.............................................................231 After Stopping Engine..............................................................231 Locking the Machine....................................................................232 HANDLING TIRES.............................................................................234 Precautions When Handling Tires........................................................234 Tire Pressure......................................................................235 Air Pressure Chart.................................................................236 Precautions for Using Load-and-Carry Method........................................236 TRANSPORTATION.............................................................................237 Transportation Procedure...............................................................237 Loading and Unloading Trailers.........................................................238 Loading Machine....................................................................238 Securing the Machine...............................................................239 Unloading the Machine..............................................................241 LIFTING THE MACHINE........................................................................242 Lifting Position.......................................................................242 Lifting Procedure......................................................................243 COLD WEATHER OPERATION.....................................................................244 Precautions for Low Temperature........................................................244 Fuel and Lubricants................................................................244 Coolant............................................................................244 Battery............................................................................245 Precautions After Completion of Work...............................................245 After Cold Weather.................................................................245 LONG-TERM STORAGE..........................................................................246 Before Storage.........................................................................246 During Storage.........................................................................246 After Storage..........................................................................246 AUTOMATIC AIR CONDITIONER..................................................................247 Control Panel..........................................................................247 Main Power Switch..................................................................248 Fan Switch.........................................................................248 Air Conditioner Switch.............................................................249 Auto Switch........................................................................250 Temperature Switch.................................................................250 FRESH/RECIRC Selector Switch.......................................................250 Mode Selector Switch...............................................................251 Method of Operation....................................................................252 Cooling Operation..................................................................252 Heating Operation..................................................................252 Drying-Heating and Demisting Operation.............................................253 When Not Using the Air Conditioner Regularly.......................................253 Precautions When Using Air Conditioner.................................................253 Inspection and Maintenance.............................................................254 Cool Box...............................................................................254 KOMTRAX....................................................................................255 Basic Precautions......................................................................255 TROUBLESHOOTING............................................................................256 When Machine Runs Out of Fuel..........................................................256 Towing the Machine.....................................................................256 When Engine Can Be Used............................................................257 When Engine Cannot Be Used.........................................................257 Releasing Parking Brake............................................................258 Emergency Travel Operation.........................................................260 Discharged Battery.....................................................................261 Precautions........................................................................261 Removal and Installation of Battery................................................261 Precautions for Charging Battery...................................................262 Starting Engine with Booster Cables....................................................263 Precautions When Connecting or Disconnecting Booster Cable.........................263 Connecting Booster Cable...........................................................263 Starting Engine....................................................................264 Disconnecting Booster Cable........................................................264 Lowering Work Equipment When Engine Has Stopped........................................265 Other Troubleshooting..................................................................266 Electrical System..................................................................266 Chassis............................................................................267 Engine.............................................................................269 MAINTENANCE....................................................................................271 GUIDES TO MAINTENANCE......................................................................272 Check Service Meter....................................................................272 Komatsu Genuine Replacement Parts......................................................272 Komatsu Genuine Oils...................................................................272 Always Use Clean Washer Fluid..........................................................272 Always Use Clean Oil and Grease........................................................272 Checking for Foreign Materials in Drained Oil and on Filters...........................272 Fuel Strainer..........................................................................272 Welding Instructions...................................................................273 Do Not Drop Things Inside the Machine..................................................273 Dusty Work Sites.......................................................................273 Avoid Mixing Oil.......................................................................273 Locking Inspection Covers..............................................................273 Bleeding Air from Hydraulic Circuit....................................................273 Precautions When Installing Hydraulic Hoses............................................274 Checks After Inspection and Maintenance................................................274 Checks After Operation (with engine stopped)...........................................274 Checks When Engine is Running..........................................................274 SERVICE OUTLINE............................................................................275 Handling Oil, Fuel, Coolant, and Performing Oil Clinic.................................275 Oil................................................................................275 Fuel...............................................................................276 Coolant and Water for Dilution.....................................................276 Grease.............................................................................277 Storing Oil and Fuel...............................................................277 Filters............................................................................277 Performing KOWA (Komatsu Oil Wear Analysis)............................................278 KOWA Analysis Items................................................................278 Oil Sampling.......................................................................278 Outline of Electric System.............................................................279 WEAR PARTS.................................................................................280 Wear Parts List........................................................................280 RECOMMENDED FUEL, COOLANT, AND LUBRICANTS..................................................282 Fuel, Coolant, and Lubricant Ambient Temperature Chart.................................283 Recommended Brands, Other Than Komatsu Genuine Oil.....................................284 Biodiesel Usage........................................................................285 Biodiesel Recommendation for Komatsu Engines.......................................285 Biodiesel Terminology..............................................................285 Certification and Standards........................................................286 Warranty and Use of Biodiesel Fuel in Komatsu Engines..............................286 Requirements for Using Biodiesel Fuel in Komatsu Engines...........................286 Properties of Biodiesel............................................................287 Komatsu Biodiesel Blend Specification for B5 to B20................................288 Summary of Recommendations.........................................................289 STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.............................................290 Torque List............................................................................290 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..............................................292 Safety Critical Parts List.............................................................293 MAINTENANCE SCHEDULE CHART.................................................................295 SERVICE PROCEDURE..........................................................................297 Initial 10 Hours Service...............................................................297 Initial 250 Hours Service..............................................................297 Initial 1000 Hours Service.............................................................297 When Required..........................................................................298 Clean, Replace Air Cleaner Element.................................................298 Check Additional Water Separator, Clean Inside Case................................302 Clean Inside of Cooling System.....................................................303 Check Transmission Oil, Add Oil....................................................307 Check Axle Oil Level, Add Oil......................................................308 Clean Axle Case Breather...........................................................310 Clean Air Conditioner Condenser....................................................311 Check Window Washing Fluid Level, Add Fluid........................................311 Clean Radiator Fins and Cooler Fins................................................312 Turn, Replace Bolt-On Cutting Edge.................................................315 Replace Bucket Teeth (if equipped).................................................316 Check Air Conditioner..............................................................319 Replace Slow-Blow Fuse.............................................................321 Check Function of Accumulator......................................................322 Select Tires.......................................................................323 Check Tire Pressure................................................................324 Clean, Replace Fuel Breather Filter................................................325 Check Before Starting..................................................................327 Every 50 Hours Service.................................................................328 Drain Water, Sediment from Fuel Tank...............................................328 Every 100 Hours Service................................................................329 Lubricate Rear Axle Pivot Pin......................................................329 Check Oil Level in Hydraulic Tank, Add Oil.........................................329 Clean Element in Air Conditioner Fresh Air Filter..................................330 Every 250 Hours Service................................................................331 Check Battery Electrolyte Level....................................................331 Check Parking Brake................................................................332 Check Air Conditioner Compressor Belt Tension, Adjust..............................333 Check for Loose Wheel Hub Nuts, Tighten............................................334 Clean Element in Air Conditioner Recirculation Filter..............................334 Check Function of Brake Accumulator................................................335 Lubricating........................................................................336 Every 500 Hours Service................................................................337 Change Oil in Engine Oil Pan, Replace Engine Oil Filter Cartridge..................337 Replace Fuel Prefilter Cartridge...................................................339 Every 1000 Hours Service...............................................................342 Replace Fuel Main Filter Cartridge (Standard Specification)........................342 Replace Fuel Main Filter Cartridge (Poor Fuel Arrangement Specification)...........344 Change Oil in Transmission Case, Replace Oil Filter Cartridge, Clean Strainer......346 Clean Transmission Case Breather...................................................347 Lubricating........................................................................347 Check Engine Air Intake Piping Clamps for Looseness................................348 Check Alternator Drive Belt Tension, Replace.......................................348 Replace Corrosion Resistor Cartridge (Standard Spec) (if equipped).................348 Replace Corrosion Resistor Cartridge (Poor Fuel Arrangement Spec) (if equipped)....348 Every 2000 Hours Service...............................................................349 Change Oil in Hydraulic Tank, Replace Hydraulic Filter Element.....................349 Replace Hydraulic Tank Breather Element............................................352 Change Axle Oil....................................................................353 Replace Element in Air Conditioner Recirculation Filter, Fresh Air Filter..........354 Check Brake Disc Wear..............................................................355 Check Function of PPC Accumulator..................................................357 Check Alternator...................................................................358 Check Engine Valve Clearance, Adjust...............................................358 Check Vibration Damper.............................................................358 Every 4000 Hours Service...............................................................359 Lubricating........................................................................359 Check Water Pump...................................................................361 Check Starting Motor...............................................................361 Check Air Conditioner Compressor, Adjust...........................................361 Check for Loose Engine High-Pressure Piping Clamps, Hardening of Rubber............361 Check for Missing Fuel Spray Prevention Cap, Hardening of Rubber...................362 Every 8000 Hours Service...............................................................363 Replace High-Pressure Piping Clamps................................................363 Replace Fuel Spray Prevention Cap..................................................363 SPECIFICATIONS.................................................................................365 SPECIFICATIONS.............................................................................366 OPTIONS, ATTACHMENTS...........................................................................369 JOYSTICK STEERING SYSTEM...................................................................370 Structure and Function.................................................................370 Components.............................................................................371 Shift UP, Shift DOWN Switches......................................................372 Directional Selector Switch........................................................372 Joystick Steering Lever............................................................372 Joystick ON/OFF Switch.............................................................372 HI/LOW Selector Switch.............................................................373 Horn Switch........................................................................373 Console Tilt Lever.................................................................373 Console Fore-and-Aft Adjustment Lever..............................................373 Joystick Pilot Lamp................................................................374 Armrest Adjustment Lever...........................................................374 Steering with Joystick Lever or Steering Wheel.........................................375 Precautions for Steering with Joystick.................................................376 Operating the Joystick Steering System.................................................377 Getting In and Out of Operator’s Cab...................................................380 Adjustments............................................................................381 Adjusting Joystick Console.........................................................381 Adjusting Seat.....................................................................382 TORQUE CONVERTER LOCKUP....................................................................385 Components.............................................................................385 Torque Converter Lockup Switch.....................................................386 Torque Converter Lockup Pilot Lamp.................................................386 Shift Indicator....................................................................386 Character Display..................................................................386 Method of Operation....................................................................387 Warning/Limit Functions for Travel Speed...............................................388 Travel Speed Warning Function......................................................388 Travel Speed Limit Function........................................................388 AM/FM RADIO CASSETTE STEREO SOUND SYSTEM...................................................389 Sound System Components................................................................391 Power Switch/Volume................................................................391 Auto-Store/Preset Scan Button......................................................391 Bass Control Knob..................................................................391 Treble Control Knob................................................................392 Loudness Button....................................................................392 Time/Radio Display Selector Button.................................................392 Tape Eject Button..................................................................393 Cassette Door......................................................................393 Fast-Forward, Rewind Buttons.......................................................393 Preset Buttons.....................................................................393 Metal Tape Button..................................................................394 Manual Tuning Buttons..............................................................394 Seek Tuning Buttons................................................................394 Band Selector Button...............................................................394 Method of Operation....................................................................395 Setting Preset Buttons.............................................................395 Using Auto-Preset..................................................................395 Using Manual Preset................................................................395 Listening to Radio.................................................................396 Listening to Cassette Tape.........................................................396 Reversing the Tape.................................................................397 Precautions When Using.................................................................397 Handling Cassette Tape.................................................................397 MP3 AM/FM RADIO CD UNIT....................................................................398 MULTI-FUNCTION LEVER.......................................................................399 Components.............................................................................399 Work Equipment Lever...............................................................400 Kickdown Switch....................................................................400 Hold Switch........................................................................401 FNR Switch.........................................................................401 Directional Selector Switch Actuation Switch.......................................402 Directional Selector Pilot Lamp....................................................402 Work Equipment Lock Switch.........................................................403 Using FNR Switch to Change Between Forward and Reverse.................................404 CENTRAL LUBRICATION SYSTEM.................................................................406 Automatic Greasing Circuit Diagram.....................................................406 WHEEL CHOCKS...............................................................................408 BATTERY DISCONNECT SWITCH..................................................................409 Operation..............................................................................409 BUCKET AND TIRES...........................................................................410
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
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