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Komatsu WA470-6, WA480-6 Wheel Loader Shop Manual SEN00783-07 – PDF DOWNLOAD

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Description

Komatsu WA470-6, WA480-6 Wheel Loader Shop Manual

FILE DETAILS:

Komatsu WA470-6, WA480-6 Wheel Loader Shop Manual

Brands: Komatsu
Equipment Type: Wheel Loader
Manuals Type: Shop Manual
Machine Model: WA470-6, WA480-6
Serial Number: 85001 and up
Book Code: SEN00783-07
Language: English
Pages: 1765
File Format: Portable Document Format (PDF)

DESCRIPTION:

Komatsu WA470-6, WA480-6 Wheel Loader Shop Manual 

How to read the shop manual:

1. Composition of shop manual:
This shop manual contains the necessary technical information for services performed in a workshop. For ease of understanding, the manual is divided into the following sections.
00. Index and foreword:
This section explains the shop manuals list, table of contents, safety, and basic information.
01. Specification:
This section explains the specifications of the machine.
10. Structure, function and maintenance standard:
This section explains the structure, function, and maintenance standard values of each component. The structure and function sub-section explains the structure and function of each component. It serves not only to give an understanding of the structure, but also serves as reference material for troubleshooting. The maintenance standard sub-section explains the criteria and remedies for disassembly and service.
20. Standard value table:
This section explains the standard values for new machine and judgement criteria for testing, adjusting, and troubleshooting. This standard value table is used to check the standard values in testing and adjusting and to judge parts in troubleshooting.
30. Testing and adjusting:
This section explains measuring instruments and measuring methods for testing and adjusting, and method of adjusting each part. The standard values and judgement criteria for testing and adjusting are explained in Testing and adjusting.
40. Troubleshooting:
This section explains how to find out failed parts and how to repair them. The troubleshooting is divided by failure modes. The “S mode” of the troubleshooting related to the engine may be also explained in the Chassis volume and Engine volume. In this case, see the Chassis volume.
50. Disassembly and assembly:
This section explains the special tools and procedures for removing, installing, disassembling, and assembling each component, as well as precautions for them. In addition, tightening torque and quantity and weight of coating material, oil, grease, and coolant necessary for the work are also explained.
90. Diagrams and drawings (chassis volume)/Repair and replacement of parts (engine volume):

  • Chassis volume
    This section gives hydraulic circuit diagrams and electrical circuit diagrams.
  • Engine volume
    This section explains the method of reproducing, repairing, and replacing parts.

TABLE OF CONTENTS:

Komatsu WA470-6, WA480-6 Wheel Loader Shop Manual

COVER....................................................................................................................................................   1
00 Index and foreword....................................................................................................................................   0
	Index................................................................................................................................................   3
		Composition of shop manual.......................................................................................................................   4
		Table of contents................................................................................................................................   6
	Foreword and general information.....................................................................................................................  21
		Safety notice....................................................................................................................................  22
		How to read the shop manual......................................................................................................................  27
		Explanation of terms for maintenance standard....................................................................................................  29
		Handling of electric equipment and hydraulic component...........................................................................................  31
		Handling of connectors newly used for engines....................................................................................................  40
		How to read electric wire code...................................................................................................................  43
		Precautions when carrying out operation..........................................................................................................  46
		Method of disassembling and connecting push-pull type coupler....................................................................................  49
		Standard tightening torque table.................................................................................................................  52
		Conversion table.................................................................................................................................  56
01 Specification.........................................................................................................................................   0
	Specification and technical data.....................................................................................................................  63
		Specification dimension drawing..................................................................................................................  65
		Specifications...................................................................................................................................  66
		Weight table.....................................................................................................................................  70
		Table of fuel, coolant and lubricants............................................................................................................  72
10 Structure, function and maintenance standard..........................................................................................................   0
	Engine and cooling system............................................................................................................................  75
		Engine mount and transmission mount..............................................................................................................  76
		Cooling system...................................................................................................................................  77
		Cooling fan pump.................................................................................................................................  78
		Cooling fan motor................................................................................................................................  86
	Power train..........................................................................................................................................  93
		Power train......................................................................................................................................  95
		Power train system diagram.......................................................................................................................  96
		Drive shaft......................................................................................................................................  98
		Power train piping diagram.......................................................................................................................  99
		Torque converter................................................................................................................................. 100
		Transmission..................................................................................................................................... 108
		Flow control valve............................................................................................................................... 125
		Transmission control valve....................................................................................................................... 126
		ECMV............................................................................................................................................. 130
		Main relief valve and torque converter relief valve.............................................................................................. 136
		Axle............................................................................................................................................. 138
		Differential..................................................................................................................................... 142
		Limited slip differential........................................................................................................................ 147
		Final drive...................................................................................................................................... 154
	Steering system...................................................................................................................................... 161
		Steering piping diagram.......................................................................................................................... 162
		Steering column.................................................................................................................................. 163
		Steering pump.................................................................................................................................... 164
		Steering valve................................................................................................................................... 177
		Orbit-roll valve................................................................................................................................. 192
		Stop valve....................................................................................................................................... 200
		Steering relief valve............................................................................................................................ 201
		Steering cylinder................................................................................................................................ 202
		Emergency steering motor......................................................................................................................... 204
		Emergency steering pump.......................................................................................................................... 205
		Joystick steering lever linkage.................................................................................................................. 206
		Steering electric lever.......................................................................................................................... 207
		Joystick EPC valve............................................................................................................................... 208
	Brake system......................................................................................................................................... 211
		Brake piping diagram............................................................................................................................. 212
		Charge valve..................................................................................................................................... 213
		Brake valve...................................................................................................................................... 220
		Accumulator (for brake).......................................................................................................................... 225
		Slack adjuster................................................................................................................................... 226
		Brake............................................................................................................................................ 228
		Parking brake control............................................................................................................................ 233
		Parking brake.................................................................................................................................... 234
		Parking brake solenoid valve..................................................................................................................... 236
		Emergency parking brake release valve............................................................................................................ 238
	Undercarriage and frame.............................................................................................................................. 241
		Axle mount and center hinge pin.................................................................................................................. 242
		Tires............................................................................................................................................ 246
	Hydraulic system, Part 1............................................................................................................................. 249
		Hydraulic piping diagram......................................................................................................................... 250
		Work equipment control lever linkage............................................................................................................. 253
		Hydraulic tank................................................................................................................................... 256
		Power train pump................................................................................................................................. 258
		Work equipment pump.............................................................................................................................. 260
		Work equipment control valve..................................................................................................................... 280
		CLSS............................................................................................................................................. 291
		Each function and operation of each valve........................................................................................................ 296
	Hydraulic system, Part 2............................................................................................................................. 311
		PPC valve........................................................................................................................................ 312
		Accumulator (for PPC circuit).................................................................................................................... 318
		Accumulator (for ECSS)........................................................................................................................... 319
		Work equipment PPC cut-off solenoid valve........................................................................................................ 320
	Work equipment....................................................................................................................................... 323
		Work equipment linkage........................................................................................................................... 324
		Bucket........................................................................................................................................... 327
		Bucket positioner and boom kick-out.............................................................................................................. 328
		Work equipment cylinder.......................................................................................................................... 334
	Cab and its attachments.............................................................................................................................. 337
		Cab.............................................................................................................................................. 339
		Air conditioner.................................................................................................................................. 340
	Electrical system, Part 1............................................................................................................................ 359
		Machine monitor system........................................................................................................................... 360
		Machine monitor.................................................................................................................................. 364
	Electrical system, Part 2............................................................................................................................ 397
		Electrical system (Transmission controller system)............................................................................................... 398
		Transmission controller.......................................................................................................................... 430
		Electrical system (Work equipment controller system)............................................................................................. 432
		Work equipment controller........................................................................................................................ 438
	Electrical system, Part 3............................................................................................................................ 441
		Electric transmission control.................................................................................................................... 444
		Combination switch............................................................................................................................... 446
		Kickdown switch and hold switch.................................................................................................................. 448
		Loadmeter cancel switch and loadmeter subtotal switch............................................................................................ 448
		Multi-function knob.............................................................................................................................. 449
		Joystick steering knob........................................................................................................................... 450
		KOMTRAX system................................................................................................................................... 452
		Engine starting circuit.......................................................................................................................... 454
		Engine stopping circuit.......................................................................................................................... 456
		Preheating circuit............................................................................................................................... 457
		Engine power mode selector circuit............................................................................................................... 458
		Engine output derating function.................................................................................................................. 459
		Automatic warm-up function....................................................................................................................... 459
		Parking brake circuit............................................................................................................................ 460
		Sensor........................................................................................................................................... 462
20 Standard value table..................................................................................................................................   0
	Standard service value table......................................................................................................................... 473
		Standard value table for engine.................................................................................................................. 474
		Standard value table for chassis................................................................................................................. 475
30 Testing and adjusting.................................................................................................................................   0
	Testing and adjusting, Part 1........................................................................................................................ 485
		Tools for testing, adjusting, and troubleshooting................................................................................................ 487
		Testing engine speed............................................................................................................................. 492
		Testing exhaust gas color........................................................................................................................ 494
		Testing exhaust temperature...................................................................................................................... 495
		Adjusting valve clearance........................................................................................................................ 497
		Testing compression pressure..................................................................................................................... 499
		Testing blow-by pressure......................................................................................................................... 501
		Testing engine oil pressure...................................................................................................................... 502
		Testing EGR valve drive pressure................................................................................................................. 503
		Testing intake air (boost) pressure.............................................................................................................. 504
		Handling fuel system equipment................................................................................................................... 505
		Releasing residual pressure in fuel system....................................................................................................... 505
		Testing fuel pressure............................................................................................................................ 506
		Testing fuel return and leak amount.............................................................................................................. 507
		Bleeding air from fuel circuit................................................................................................................... 510
		Testing fuel circuit for leakage................................................................................................................. 513
		Handling of reduced cylinder mode operation...................................................................................................... 514
		Handling of no injection cranking operation...................................................................................................... 514
		Handling controller voltage circuit.............................................................................................................. 515
		Check of muffler and muffler stack for looseness and damage...................................................................................... 516
		Check of muffler function........................................................................................................................ 516
		Check of installed condition of cylinder head and manifolds...................................................................................... 517
		Check of engine piping for damage and looseness.................................................................................................. 517
		Testing and adjusting air conditioner compressor belt tension.................................................................................... 518
		Testing and adjusting alternator belt tension.................................................................................................... 519
		Adjusting transmission speed sensor.............................................................................................................. 520
		Adjusting directional lever length............................................................................................................... 521
		Adjusting gear shift lever length................................................................................................................ 521
		Testing directional lever........................................................................................................................ 522
		Testing and adjusting power train oil pressure................................................................................................... 524
		Procedure for flushing torque converter and transmission hydraulic circuit....................................................................... 539
		Method of moving machine when transmission valve is broken....................................................................................... 540
		Check of axle final drive for oil leakage........................................................................................................ 542
		Check of drive shafts for looseness, play and damage............................................................................................. 542
		Testing and adjusting steering stop valve........................................................................................................ 543
		Testing and adjusting steering wheel............................................................................................................. 545
		Testing steering oil pressure.................................................................................................................... 547
		Bleeding air from steering circuit............................................................................................................... 550
	Testing and adjusting, Part 2........................................................................................................................ 553
		Testing hydraulic drive fan...................................................................................................................... 555
		Bleeding air from hydraulic drive fan circuit.................................................................................................... 557
		Testing brake pedal.............................................................................................................................. 559
		Testing and adjusting brake pedal linkage........................................................................................................ 560
		Testing brake performance........................................................................................................................ 561
		Testing and adjusting accumulator charge pressure................................................................................................ 562
		Testing wheel brake oil pressure................................................................................................................. 563
		Testing wear of wheel brake disc................................................................................................................. 565
		Bleeding air from wheel brake circuit............................................................................................................ 566
		Releasing residual pressure in brake accumulator circuit......................................................................................... 567
		Testing parking brake performance................................................................................................................ 567
		Testing parking brake oil pressure............................................................................................................... 568
		Testing wear of parking brake disc............................................................................................................... 570
		Manual release method for parking brake.......................................................................................................... 571
		Testing and adjusting work equipment control lever............................................................................................... 572
		Testing and adjusting work equipment PPC oil pressure............................................................................................ 573
		Testing and adjusting work equipment oil pressure................................................................................................ 576
		Bleeding air from work equipment circuit......................................................................................................... 580
		Releasing residual pressure in work equipment circuit............................................................................................ 581
		Procedure for testing of nitrogen gas pressure and charging of nitrogen gas of ECSS (Electronically Controlled Suspension System) accumulator.... 582
		Procedure for testing of nitrogen gas pressure and charging of nitrogen gas of brake accumulator................................................. 588
		Testing and adjusting bucket positioner.......................................................................................................... 593
		Testing and adjusting boom kick-out.............................................................................................................. 595
		Checking proximity switch operation pilot lamp................................................................................................... 596
		Procedure for testing diodes..................................................................................................................... 597
		Preparation work for troubleshooting for electrical system....................................................................................... 598
		Starting KOMTRAX terminal operations............................................................................................................. 603
		Indicator lamps of KOMTRAX terminal.............................................................................................................. 608
	Testing and adjusting, Part 3........................................................................................................................ 613
		Adjusting machine monitor........................................................................................................................ 614
		Adjusting replaced, reassembled or added sensor, controller, etc. with machine monitor........................................................... 615
		Special functions of machine monitor (EMMS)...................................................................................................... 617
		Pm-clinic inspection table....................................................................................................................... 680
40 Troubleshooting.......................................................................................................................................   0
	Failure code table and fuse locations................................................................................................................ 685
		Failure code table............................................................................................................................... 686
		Fuse locations................................................................................................................................... 698
	General information on troubleshooting............................................................................................................... 703
		Points to remember when troubleshooting.......................................................................................................... 704
		Sequence of events in troubleshooting............................................................................................................ 705
		Testing before troubleshooting................................................................................................................... 706
		Classification and procedures of troubleshooting................................................................................................. 707
		Information contained in troubleshooting table................................................................................................... 711
		Connection table for connector pin numbers....................................................................................................... 713
		T- branch box and T- branch adapter table........................................................................................................ 749
	Troubleshooting by failure code (Display of code), Part 1............................................................................................ 753
		Failure code [1500L0] (TORQFLOW transmission: Double meshing).................................................................................... 755
		Failure code [15SAL1] (ECMV F clutch: When command current is OFF, fill signal is ON)............................................................ 756
		Failure code [15SALH] (ECMV F clutch: When command current is ON, fill signal is OFF)............................................................ 758
		Failure code [15SBL1] (ECMV R clutch: When command current is OFF, fill signal is ON)............................................................ 760
		Failure code [15SBLH] (ECMV R clutch: When command current is ON, fill signal is OFF)............................................................ 762
		Failure code [15SEL1] (ECMV 1st clutch: When command current is OFF, fill signal is ON).......................................................... 764
		Failure code [15SELH] (ECMV 1st clutch: When command current is ON, fill signal is OFF).......................................................... 766
		Failure code [15SFL1] (ECMV 2nd clutch: When command current is OFF, fill signal is ON).......................................................... 768
		Failure code [15SFLH] (ECMV 2nd clutch: When command current is ON, fill signal is OFF).......................................................... 770
		Failure code [15SGL1] (ECMV 3rd clutch: When command current is OFF, fill signal is ON).......................................................... 772
		Failure code [15SGLH] (ECMV 3rd clutch: When command current is ON, fill signal is OFF).......................................................... 774
		Failure code [15SHL1] (ECMV 4th clutch: When command current is OFF, fill signal is ON).......................................................... 776
		Failure code [15SHLH] (ECMV 4th clutch: When command current is ON, fill signal is OFF).......................................................... 778
		Failure code [2F00MA] (Parking brake: Malfunction)............................................................................................... 780
		Failure code [2G43ZG] (Accumulator: Low oil pressure)............................................................................................ 782
		Failure code [44K0L4] (Bucket positioner: ON/OFF signals disagree)............................................................................... 784
	Troubleshooting by failure code (Display of code), Part 2............................................................................................ 789
		Failure code [AA1ANX] (Air cleaner: Clogging).................................................................................................... 792
		Failure code [AB00L6] (Alternator: Signal disagrees with operating state of engine).............................................................. 794
		Failure code [AB00MA] (Alternator: Malfunction).................................................................................................. 796
		Failure code [B@BAZG] (Rotation derating by low engine oil pressure)............................................................................. 798
		Failure code [B@BAZK] (Engine oil: Low level).................................................................................................... 801
		Failure code [B@BCNS] (Coolant: Overheating)..................................................................................................... 802
		Failure code [B@BCZK] (Coolant: Low level)....................................................................................................... 804
		Failure code [B@C7NS] (Brake oil: Overheating)................................................................................................... 806
		Failure code [b@CENS] (Torque converter oil: Overheating)........................................................................................ 808
		Failure code [B@CENS] (Torque converter oil: Overheating)........................................................................................ 810
		Failure code [B@HANS] (Hydraulic oil: Overheating)............................................................................................... 812
		Failure code [CA111] (Abnormality in engine controller).......................................................................................... 814
		Failure code [CA115] (Engine Ne or Bkup speed sensor error)...................................................................................... 817
		Failure code [CA122] (Charge pressure sensor high error)......................................................................................... 818
		Failure code [CA123] (Charge pressure sensor low error).......................................................................................... 820
		Failure code [CA131] (Throttle sensor high error)................................................................................................ 822
		Failure code [CA132] (Throttle sensor low error)................................................................................................. 824
		Failure code [CA135] (Engine oil pressure sensor high error)..................................................................................... 826
		Failure code [CA141] (Engine oil pressure sensor low error)...................................................................................... 828
		Failure code [CA144] (Coolant sensor high error)................................................................................................. 830
		Failure code [CA145] (Coolant sensor low error).................................................................................................. 832
		Failure code [CA153] (Charge temperature sensor high error)...................................................................................... 834
		Failure code [CA154] (Charge temperature sensor low error)....................................................................................... 836
		Failure code [CA187] (Sensor power supply 2 low error)........................................................................................... 838
		Failure code [CA221] (Atmospheric pressure sensor high error).................................................................................... 839
		Failure code [CA222] (Atmospheric pressure sensor low error)..................................................................................... 841
		Failure code [CA227] (Sensor power supply 2 high error).......................................................................................... 842
		Failure code [CA234] (Engine overspeed).......................................................................................................... 844
		Failure code [CA238] (Ne speed sensor power supply error)........................................................................................ 846
	Troubleshooting by failure code (Display of code), Part 3............................................................................................ 849
		Failure code [CA263] (Fuel temperature sensor high error)........................................................................................ 852
		Failure code [CA265] (Fuel temperature sensor low error)......................................................................................... 854
		Failure code [CA271] (PCV1 Short circuit)........................................................................................................ 856
		Failure code [CA272] (PCV1 Disconnection)........................................................................................................ 858
		Failure code [CA273] (PCV2 Short circuit)........................................................................................................ 860
		Failure code [CA274] (PCV2 Disconnection)........................................................................................................ 862
		Failure code [CA322] (Injector #1 open/short error).............................................................................................. 864
		Failure code [CA323] (Injector #5 open/short error).............................................................................................. 866
		Failure code [CA324] (Injector #3 open/short error).............................................................................................. 868
		Failure code [CA325] (Injector #6 open/short error).............................................................................................. 870
		Failure code [CA331] (Injector #2 open/short error).............................................................................................. 872
		Failure code [CA332] (Injector #4 open/short error).............................................................................................. 874
		Failure code [CA342] (Calibration code inconsistency)............................................................................................ 876
		Failure code [CA351] (Injectors drive circuit error)............................................................................................. 877
		Failure code [CA352] (Sensor power supply 1 low error)........................................................................................... 879
		Failure code [CA386] (Sensor power supply 1 high error).......................................................................................... 880
		Failure code [CA431] (Idle validation switch error).............................................................................................. 882
		Failure code [CA432] (Idle validation action error).............................................................................................. 884
		Failure code [CA441] (Battery voltage low error)................................................................................................. 886
		Failure code [CA442] (Battery voltage high error)................................................................................................ 889
		Failure code [CA449] Common rail pressure high error 2........................................................................................... 891
		Failure code [CA451] (Common rail pressure sensor high error).................................................................................... 892
		Failure code [CA452] (Common rail pressure sensor low error)..................................................................................... 894
		Failure code [CA553] (Common rail pressure high error 1)......................................................................................... 895
		Failure code [CA554] (Common rail pressure sensor in-range error)................................................................................ 896
		Failure code [CA559] (Supply pump pressure very low error)....................................................................................... 897
		Failure code [CA689] (Engine Ne speed sensor error).............................................................................................. 901
		Failure code [CA731] (Engine Bkup speed sensor phase error)...................................................................................... 903
		Failure code [CA757] (All continuous data lost error)............................................................................................ 903
		Failure code [CA778] (Engine Bkup speed sensor error)............................................................................................ 904
		Failure code [CA1228] (EGR valve servo error 1).................................................................................................. 906
		Failure code [CA1625] (EGR valve servo error 2).................................................................................................. 907
		Failure code [CA1633] (KOMNET datalink timeout error)............................................................................................ 908
		Failure code [CA2185] (Throttle sensor supply voltage high error)................................................................................ 910
		Failure code [CA2186] (Throttle sensor power supply low error)................................................................................... 911
	Troubleshooting by failure code (Display of code), Part 4............................................................................................ 913
		Failure code [CA2249] (Supply pump pressure very low error 2).................................................................................... 915
		Failure code [CA2271] (EGR valve lift sensor high error)......................................................................................... 916
		Failure code [CA2272] (EGR valve lift sensor low error).......................................................................................... 918
		Failure code [CA2351] (EGR valve solenoid operation short circuit)............................................................................... 919
		Failure code [CA2352] (EGR valve solenoid operation disconnect).................................................................................. 921
		Failure code [CA2555] (Intake heater relay disconnection error).................................................................................. 922
		Failure code [CA2556] (Intake heater relay short circuit error).................................................................................. 924
		Failure code [D150KA] (Emergency steering relay: Disconnection).................................................................................. 926
		Failure code [D150KB] (Emergency steering relay: Short circuit).................................................................................. 928
		Failure code [D150KY] (Emergency steering relay: Short circuit with power supply line)........................................................... 930
		Failure code [D160KA] (Backup lamp relay: Disconnection)......................................................................................... 932
		Failure code [D160KB] (Backup lamp relay: Short circuit)......................................................................................... 934
		Failure code [D191KA] (Joystick steering neutral safety relay: Disconnection).................................................................... 936
		Failure code [D191KB] (Joystick steering neutral safety relay: Short circuit).................................................................... 938
		Failure code [D191KY] (Joystick steering neutral safety relay: Short circuit with power supply line)............................................. 940
		Failure code [D192KA] (ECSS solenoid: Disconnection)............................................................................................. 942
		Failure code [D192KB] (ECSS solenoid: Short circuit)............................................................................................. 943
		Failure code [D192KY] (ECSS solenoid: Short circuit with power supply line)...................................................................... 944
		Failure code [D193KA] (Joystick steering solenoid cut-off relay: Disconnection).................................................................. 946
		Failure code [D193KB] (Joystick steering solenoid cut-off relay: Short circuit).................................................................. 948
		Failure code [D193KY] (Joystick steering solenoid cut-off relay: Short circuit with power supply line)........................................... 950
		Failure code [D5ZHKA] (Terminal C signal: Disconnection)......................................................................................... 953
		Failure code [D5ZHKB] (Terminal C signal: Short circuit)......................................................................................... 957
		Failure code [D5ZHKZ] (Terminal C signal: Disconnection or short circuit)........................................................................ 960
		Failure code [D5ZHL6] (Terminal C signal: Signal does not match engine running or stopped state)................................................. 965
		Failure code [DA80L4] (Auto grease controller: ON/OFF signals disagree).......................................................................... 968
		Failure code [DAF3KK] (Machine monitor: Low source voltage (input)).............................................................................. 970
		Failure code [DAF5KP] (Machine monitor: Low output voltage)...................................................................................... 972
		Failure code [DAFRKR] (CAN communication with machine monitor: Defective communication (Abnormality in target component system))................. 976
	Troubleshooting by failure code (Display of code), Part 5............................................................................................ 979
		Failure code [DAQ0KK] (Transmission controller: Low source voltage) ............................................................................. 981
		Failure code [DAQ0KT] (Transmission controller: Abnormality in controller)....................................................................... 983
		Failure code [DAQ1KA] (Terminal ACC input: Disconnection)........................................................................................ 985
		Failure code [DAQ2KK] (Transmission controller load power supply line: Low source voltage (input))............................................... 988
		Failure code [DAQ9KQ] (Transmission controller model selection: Disagreement of model selection signals)......................................... 990
		Failure code [DAQRKR] (CAN communication with transmission controller: Defective communication (Abnormality in target component system))......... 991
		Failure code [DAQRMA] (Transmission controller option setting: Malfunction)...................................................................... 993
		Failure code [DB2RKR] (CAN communication with engine controller: Defective communication (Abnormality in target component system)................ 994
		Failure code [DB90KK] Work equipment controller: Low source voltage (input)...................................................................... 996
		Failure code [DB90KT] Work equipment controller: Abnormality in controller....................................................................... 998
		Failure code [DB92KK] Work equipment controller load power supply line: Low source voltage (input)............................................... 999
		Failure code [DB95KX] Work equipment controller power supply output: Out of input signal range...................................................1001
		Failure code [DB99KQ] (Work equipment controller model selection: Disagreement in model selection signals).......................................1004
		Failure code [DB9RKR] CAN communication with work equipment controller: Defective communication (Abnormality in target component system).........1005
		Failure code [DB9RMA] (Work equipment controller option setting: Malfunction)....................................................................1007
		Failure code [DB9RMC] (CAN communication with transmission controller: Defective operation)......................................................1008
		Failure code [DD15LD] ■ switch (Panel switch 1): Switch is kept pressed for long time............................................................1012
		Failure code [DD16LD] ◇ switch (Panel switch 2): Switch is kept pressed for long time............................................................1014
		Failure code [DD17LD] < switch (Panel switch 3): Switch is kept pressed for long time............................................................1016
		Failure code [DD18LD] > switch (Panel switch 4): Switch is kept pressed for long time............................................................1018
		Failure code [DD1ALD] Remote positioner raise/lower set switch (raise): Switch is kept pressed for long time.....................................1020
		Failure code [DD1BLD] Remote positioner raise/lower set switch (lower): Switch is kept pressed for long time.....................................1022
		Failure code [DD1CLD] Load meter subtotal switch: Switch is kept pressed for long time...........................................................1024
		Failure code [DD1FLD] Load meter mode selector switch (A/B): Switch is kept pressed for long time................................................1026
		Failure code [DD1GLD] Load meter mode selector switch (+/–): Switch is kept pressed for long time................................................1028
		Failure code [DD1HLD] (Load meter display selector switch: Switch is kept pressed for long time).................................................1030
		Failure code [DD1NLD] (Fan reverse switch: Switch is kept pressed for long time).................................................................1032
		Failure code [DD1NL4] (Fan automatic reverse switch: Switch is kept pressed for long time).......................................................1034
		Failure code [DDB6L4] (Parking brake switch (Neutralizer): ON/OFF signals disagree)..............................................................1036
		Failure code [DDD1LD] (Remote positioner bucket angle set switch: Switch is kept pressed for long time)..........................................1040
	Troubleshooting by failure code (Display of code), Part 6............................................................................................1043
		Failure code [DDE5MA] (Emergency steering drive switch: Malfunction).............................................................................1046
		Failure code [DDK3KA] (Right FNR switch: Disconnection)..........................................................................................1048
		Failure code [DDK4KA] (Joystick steering FNR switch: Disconnection)..............................................................................1051
		Failure code [DDK5L4] (Joystick steering shift-up/down switch: ON/OFF signals disagree)..........................................................1054
		Failure code [DDK6KA] (FNR lever switch: Disconnection)..........................................................................................1056
		Failure code [DDK6KB] (FNR lever switch: Short circuit)..........................................................................................1060
		Failure code [DDS5KA] (Steering pressure switch: Disconnected)...................................................................................1062
		Failure code [DDS5KB] (Steering pressure switch: Short circuit)..................................................................................1064
		Failure code [DDS5L6] (Steering: Low oil pressure)...............................................................................................1066
		Failure code [DDT0L4] (Shift mode selector switch: ON/OFF signals disagree)......................................................................1068
		Failure code [DDT4LD] (Transmission cut-off set switch: Switch is kept pressed for long time)....................................................1070
		Failure code [DDW9LD] (Kick-down switch: Switch is kept pressed for long time)...................................................................1072
		Failure code [DDWLLD] (Hold switch: Switch is kept pressed for long time)........................................................................1074
		Failure code [DDY0LD] (Load meter cancel switch: Switch is kept pressed for long time)...........................................................1076
		Failure code [DF10KA] (Transmission shift lever switch: Disconnected)............................................................................1078
		Failure code [DF10KB] (Transmission shift lever switch: Short circuit)...........................................................................1082
		Failure code [DGF1KA] (Transmission oil temperature sensor: Disconnected)........................................................................1084
		Failure code [DGF1KB] (Transmission oil temperature sensor: Short circuit).......................................................................1086
		Failure code [DGH2KX] (Hydraulic oil temperature sensor: Out of input signal range)..............................................................1088
		Failure code [DGR2KA] (Rear brake oil temperature sensor: Disconnected)..........................................................................1090
		Failure code [DGR2KX] (Rear brake oil temperature sensor: Out of input signal range).............................................................1092
		Failure code [DGT1KX] (Torque converter oil temperature sensor: Out of input signal range).......................................................1094
		Failure code [DH21KA] (Loader pump pressure sensor: Disconnection)...............................................................................1096
		Failure code [DH21KB] (Loader pump pressure sensor: Power supply line short).....................................................................1098
	Troubleshooting by failure code (Display of code), Part 7............................................................................................1101
		Failure code [DHPCKX] (Lift arm cylinder bottom pressure sensor: Out of input signal range)......................................................1104
		Failure code [DHPDKX] (Lift arm cylinder head pressure sensor: Out of input signal range)........................................................1106
		Failure code [DHT1KX] (Transmission cut-off pressure sensor: Out of input signal range)..........................................................1108
		Failure code [DHT8KA] (Steering pump pressure sensor: Disconnection).............................................................................1110
		Failure code [DHT8KB] (Steering pump pressure sensor: Short circuit).............................................................................1112
		Failure code [DK59KA] (Lift arm EPC lever potentiometer (Main): Disconnection)...................................................................1114
		Failure code [DK59KY] (Lift arm EPC lever potentiometer (Main): Short circuit with power supply line)............................................1117
		Failure code [DK59L8] (Lift arm EPC lever potentiometer (Main): Analog signals disagree).........................................................1120
		Failure code [DK5AKA] (Lift arm EPC lever potentiometer (Sub): Disconnection)....................................................................1123
		Failure code [DK5AKY] (Lift arm EPC lever potentiometer (Sub): Short circuit with power supply line).............................................1126
		Failure code [DK5BKA] (Bucket EPC lever potentiometer (Main): Disconnection).....................................................................1129
		Failure code [DK5BKY] (Bucket EPC lever potentiometer (Main): Short circuit with power supply line)..............................................1132
		Failure code [DK5BL8] (Bucket EPC lever potentiometer (Main): Analog signals disagree)...........................................................1135
		Failure code [DK5CKA] (Bucket EPC lever potentiometer (Sub): Disconnection)......................................................................1138
		Failure code [DK5CKY] (Bucket EPC lever potentiometer (Sub): Short circuit with power supply line)...............................................1141
	Troubleshooting by failure code (Display of code), Part 8............................................................................................1145
		Failure code [DK5FKA] (Joystick steering EPC lever potentiometer (Main): Disconnection)..........................................................1147
		Failure code [DK5FKY] (Joystick steering EPC lever potentiometer (Main): Short circuit with power supply line)...................................1150
		Failure code [DK5GKA] (Joystick steering EPC lever potentiometer (Sub): Disconnection)...........................................................1152
		Failure code [DK5GKY] (Joystick steering EPC lever potentiometer (Sub): Short circuit with power supply line)....................................1155
		Failure code [DK5FL8] (Joystick steering EPC lever potentiometer (Main): Analog signals disagree)................................................1157
		Failure code [DKA0KA] (Lift arm angle sensor: Disconnection).....................................................................................1160
		Failure code [DKA0KY] (Lift arm angle sensor: Short circuit with power supply line)..............................................................1162
		Failure code [DKA0L0] (Lift arm angle sensor: Double meshing)....................................................................................1164
		Failure code [DLT3KA] (Transmission output shaft speed sensor: Disconnection)....................................................................1166
		Failure code [DLT3LC] (Transmission output shaft speed sensor: Out of input signal range)........................................................1168
		Failure code [DT20KB] (Transmission cut-off indicator lamp: Short circuit).......................................................................1170
		Failure code [DUM1KB] (Remote positioner raise set indicator lamp: Short circuit)................................................................1172
		Failure code [DUM2KB] (Remote positioner lower set indicator lamp: Short circuit)................................................................1174
		Failure code [DV00KB] (Alarm buzzer: Short circuit)..............................................................................................1176
		Failure code [DW4PKA] (Lift arm raise EPC solenoid: Disconnection)...............................................................................1178
		Failure code [DW4PKB] (Lift arm raise EPC solenoid: Short circuit)...............................................................................1180
		Failure code [DW4PKY] (Lift arm raise EPC solenoid: Short circuit with power supply line)........................................................1182
		Failure code [DW4QKA] (Lift arm lower EPC solenoid: Disconnection)...............................................................................1184
		Failure code [DW4QKB] (Lift arm lower EPC solenoid: Short circuit)...............................................................................1185
		Failure code [DW4QKY] (Lift arm lower EPC solenoid: Short circuit with power supply line)........................................................1186
		Failure code [DW4RKA] (Bucket tilt EPC solenoid: Disconnection)..................................................................................1188
		Failure code [DW4RKB] (Bucket tilt EPC solenoid: Short circuit)..................................................................................1189
		Failure code [DW4RKY] (Bucket tilt EPC solenoid: Short circuit with power supply line)...........................................................1190
	Troubleshooting by failure code (Display of code), Part 9............................................................................................1193
		Failure code [DW4SKA] (Bucket dump EPC solenoid: Disconnection)..................................................................................1195
		Failure code [DW4SKB] (Bucket dump EPC solenoid: Short circuit)..................................................................................1196
		Failure code [DW4SKY] (Bucket dump EPC solenoid: Short circuit with power supply line)...........................................................1197
		Failure code [DW7BKA] (Fan reverse solenoid: Disconnection)......................................................................................1199
		Failure code [DW7BKB] (Fan reverse solenoid: Short circuit)......................................................................................1200
		Failure code [DW7BKY] (Fan reverse solenoid: Short circuit with power supply line)...............................................................1201
		Failure code [DW7DKA] (Hydraulic drive fan neutral solenoid: Disconnection)......................................................................1203
		Failure code [DW7DKB] (Hydraulic drive fan neutral solenoid: Short circuit)......................................................................1204
		Failure code [DW7DKY] (Hydraulic drive fan neutral solenoid: Short circuit with power supply line)...............................................1205
		Failure code [DWM1KA] (Work equipment neutral lock solenoid: Disconnection)......................................................................1206
		Failure code [DWM1KB] (Work equipment neutral lock solenoid: Short circuit)......................................................................1208
		Failure code [DWM1KY] (Work equipment neutral lock solenoid: Short circuit with power supply line)...............................................1210
		Failure code [DWN6KA] (Lift arm raise magnet detent solenoid: Disconnection).....................................................................1212
		Failure code [DWN6KB] (Lift arm raise magnet detent solenoid: Short circuit).....................................................................1214
		Failure code [DWN6KY] (Lift arm raise magnet detent solenoid: Short circuit with power supply line)..............................................1216
		Failure code [DWN7KA] (Lift arm float magnet detent solenoid: Disconnection).....................................................................1218
		Failure code [DWN7KB] (Lift arm float magnet detent solenoid: Short circuit).....................................................................1220
		Failure code [DWN7KY] (Lift arm float magnet detent solenoid: Short circuit with power supply line)..............................................1222
		Failure code [DWN8KA] (Bucket tilt magnet detent solenoid: Disconnection)........................................................................1224
		Failure code [DWN8KB] (Bucket tilt magnet detent solenoid: Short circuit)........................................................................1226
		Failure code [DWN8KY] (Bucket tilt magnet detent solenoid: Shorted with the power source)........................................................1228
		Failure code [DX16KA] (Fan pump EPC solenoid: Disconnection).....................................................................................1230
		Failure code [DX16KB] (Fan pump EPC solenoid: Short circuit).....................................................................................1231
		Failure code [DX16KY] (Fan pump EPC solenoid: Short circuit with power supply line)..............................................................1232
		Failure code [DXH1KA] (Lockup ECMV solenoid: Disconnection)......................................................................................1234
		Failure code [DXH1KB] (Lockup ECMV solenoid: Short circuit)......................................................................................1236
		Failure code [DXH1KY] (Lockup ECMV solenoid: Short circuit with power supply line)...............................................................1238
		Failure code [DXH4KA] (1st clutch ECMV solenoid: Disconnection)..................................................................................1240
		Failure code [DXH4KB] (1st clutch ECMV solenoid: Short circuit)..................................................................................1242
		Failure code [DXH4KY] (1st clutch ECMV solenoid: Short circuit with power supply line)...........................................................1244
	Troubleshooting by failure code (Display of code), Part 10...........................................................................................1247
		Failure code [DXH5KA] (2nd clutch ECMV solenoid: Disconnection)..................................................................................1250
		Failure code [DXH5KB] (2nd clutch ECMV solenoid: Short circuit)..................................................................................1252
		Failure code [DXH5KY] (2nd clutch ECMV solenoid: Short circuit with power supply line)...........................................................1254
		Failure code [DXH6KA] (3rd clutch ECMV solenoid: Disconnection)..................................................................................1256
		Failure code [DXH6KB] (3rd clutch ECMV solenoid: Short circuit)..................................................................................1258
		Failure code [DXH6KY] (3rd clutch ECMV solenoid: Short circuit with power supply line)...........................................................1260
		Failure code [DXH7KA] (R clutch ECMV solenoid: Disconnection)....................................................................................1262
		Failure code [DXH7KB] (R clutch ECMV solenoid: Short circuit)....................................................................................1264
		Failure code [DXH7KY] (R clutch ECMV solenoid: Short circuit with power supply line).............................................................1266
		Failure code [DXH8KA] (F clutch ECMV solenoid: Disconnection)....................................................................................1268
		Failure code [DXH8KB] (F clutch ECMV solenoid: Short circuit)....................................................................................1270
		Failure code [DXH8KY] (F clutch ECMV solenoid: Short circuit with power supply line).............................................................1272
		Failure code [DXHHKA] (4th clutch ECMV solenoid: Disconnection)..................................................................................1274
		Failure code [DXHHKB] (4th clutch ECMV solenoid: Short circuit)..................................................................................1276
		Failure code [DXHHKY] (4th clutch ECMV solenoid: Short circuit with power supply line)...........................................................1278
		Failure code [DXHLKA] (Joystick steering right EPC solenoid: Disconnection)......................................................................1280
		Failure code [DXHLKB] (Joystick steering right EPC solenoid: Short circuit)......................................................................1282
		Failure code [DXHLKY] (Joystick steering right EPC solenoid: Short circuit with power supply line)...............................................1284
		Failure code [DXHMKA] (Joystick steering left EPC solenoid: Disconnection).......................................................................1286
		Failure code [DXHMKB] (Joystick steering left EPC solenoid: Short circuit).......................................................................1288
		Failure code [DXHMKY] (Joystick steering left EPC solenoid: Short circuit with power supply line)................................................1290
		Failure code [DY30MA] Motor-driven emergency steering pump failure (During operation of machine).................................................1292
		Failure code [DY30MC] Motor-driven emergency steering pump failure (Malfunction in manual mode)..................................................1295
		Failure code [DY30ME] Emergency steering: Operating for more than 1 minute.......................................................................1298
	Troubleshooting of electrical system (E-mode)........................................................................................................1303
		Installing positions of fuses....................................................................................................................1305
		Information in troubleshooting table.............................................................................................................1308
		E-1 Engine does not start........................................................................................................................1310
		E-2 Wiper does not operate.......................................................................................................................1316
		E-3 Windshield washer does not operate...........................................................................................................1320
		E-4 Headlamp, clearance lamp, tail lamp, and license lamp do not light up or go off..............................................................1323
		E-5 Working lamp does not light up or go off.....................................................................................................1331
		E-6 Turn signal lamp and hazard lamp do not light up or go off...................................................................................1336
		E-7 Brake lamp does not light or it keeps lighting up............................................................................................1342
		E-8 Backup lamp does not light or it keeps lighting up...........................................................................................1344
		E-9 Backup buzzer does not sound or it keeps sounding............................................................................................1346
		E-10 Horn does not sound or it keeps sounding....................................................................................................1348
		E-11 Alarm buzzer does not sound or it keeps sounding............................................................................................1350
		E-12 Air conditioner does not operate or stop....................................................................................................1352
		E-13 The KOMTRAX system does not work properly...................................................................................................1355
		E-14 When kick-down switch is turned ON, kick-down operation does not start......................................................................1358
		E-15 When hold switch is pressed, holding operation does not start...............................................................................1360
		E-16 Transmission is kept in neutral, or brake drags when directional lever is operated while parking brake is applied...........................1362
		E-17 Transmission cut-off mode cannot be set or reset............................................................................................1364
		E-18 Transmission cut-off set cannot be reset....................................................................................................1366
		E-19 FNR switch mode cannot be set or reset......................................................................................................1368
		E-20 Fan reverse function cannot be used or reset................................................................................................1370
		E-21 Discharge from loader pump does not rise from minimum level.................................................................................1372
		E-22 ECSS function cannot be used or reset.......................................................................................................1374
		E-23 When parking brake is turned ON, parking brake indicator lamp does not light up.............................................................1376
		E-24 When emergency brake operates, brake oil pressure caution lamp does not operate.............................................................1380
		E-25 Air cleaner clogging indicator lamp does not light up.......................................................................................1382
		E-26 Radiator coolant level caution lamp does not light up.......................................................................................1384
		E-27 Hydraulic oil temperature gauge does not rise and hydraulic oil temperature caution lamp does not light up..................................1385
		E-28 Torque converter oil temperature gauge does not rise and torque converter oil temperature caution lamp does not light up....................1386
		E-29 Steering oil pressure caution lamp does not light up........................................................................................1388
		E-30 Abnormality in ■ switch (panel switch 1) input..............................................................................................1390
		E-31 Abnormality in ◇ switch (panel switch 2) input..............................................................................................1392
		E-32 Abnormality in < switch (panel switch 3) input..............................................................................................1394
		E-33 Abnormality in > switch (panel switch 4) input..............................................................................................1396
	Troubleshooting of hydraulic and mechanical system (H-mode)..........................................................................................1399
		Method of using troubleshooting chart............................................................................................................1401
		Table of failure modes and causes................................................................................................................1404
		H-1 The machine does not start...................................................................................................................1408
		H-2 Torque converter lockup is not switched off (engine stalls) [Machine with lockup clutch (if equipped)].......................................1410
		H-3 Torque converter lockup is not switched on [Machine with lockup clutch (if equipped)]........................................................1411
		H-4 The travel speed is slow, the thrusting force is weak, the uphill traveling power is weak, and the gear is not shifted.......................1412
		H-5 Shocks are large at the times of starting and shifting gear..................................................................................1414
		H-6 Time lag is large at the times of starting and shifting gear.................................................................................1416
		H-7 The torque converter oil temperature is high.................................................................................................1418
		H-8 Steering does not turn.......................................................................................................................1419
		H-9 Steering does not turn [Machine with joystick steering (if equipped)]........................................................................1420
		H-10 Steering response is poor...................................................................................................................1421
		H-11 Turning, response of steering is poor [machine with joystick steering (if equipped)]........................................................1422
		H-12 Steering is heavy...........................................................................................................................1423
		H-13 When machine turns, it shakes or makes large shocks.........................................................................................1424
		H-14 When machine turns, it shakes or makes large shocks [machine with joystick steering (if equipped)]..........................................1425
		H-15 The wheel brake does not work or does not work well.........................................................................................1426
		H-16 The wheel brake is not released or it drags.................................................................................................1427
		H-17 The parking brake does not work or does not work well.......................................................................................1428
		H-18 The parking brake is not released or it drags (including emergency release system)..........................................................1429
		H-19 Lift arm does not rise......................................................................................................................1430
		H-20 Lift arm speed is low or rising force of lift arm is insufficient...........................................................................1431
		H-21 When rising, the lift arm comes to move slowly at specific height...........................................................................1432
		H-22 The lift arm cylinder cannot hold down the bucket (Bucket floats)...........................................................................1432
		H-23 Hydraulic drifts of the lift arm is large...................................................................................................1432
		H-24 The lift arm wobbles during operation.......................................................................................................1432
		H-25 Bucket does not tilt back...................................................................................................................1433
		H-26 Bucket speed is low or tilting back force is insufficient...................................................................................1434
		H-27 The bucket comes to operate slowly in the midst of tilting-back.............................................................................1435
		H-28 The bucket cylinder cannot hold down the bucket.............................................................................................1435
		H-29 Hydraulic drifts of the bucket is large.....................................................................................................1435
		H-30 The bucket wobbles during travel with cargo (The work equipment valve is set to “HOLD”).....................................................1435
		H-31 Lift arm and bucket control levers do not move smoothly and are heavy.......................................................................1436
		H-32 During operation of the machine, engine speed lowers remarkably or engine stalls............................................................1437
		H-33 Large shock is made when work equipment starts and stops....................................................................................1437
		H-34 When work equipment circuit is relieved singly, other work equipment moves..................................................................1437
		H-35 ECSS does not operate, and pitching, bouncing occur.........................................................................................1438
	Troubleshooting of engine (S-mode)...................................................................................................................1441
		Method of using troubleshooting chart............................................................................................................1443
		S-1 Starting performance is poor.................................................................................................................1446
		S-2 Engine does not start........................................................................................................................1448
		S-3 Engine does not pick up smoothly.............................................................................................................1452
		S-4 Engine stops during operation................................................................................................................1453
		S-5 Engine does not rotate smoothly..............................................................................................................1454
		S-6 Engine lacks output (or lacks power).........................................................................................................1455
		S-7 Exhaust smoke is black (Incomplete combustion)...............................................................................................1456
		S-8 Oil is consumed much (or exhaust gas color is blue)..........................................................................................1457
		S-9 Engine oil becomes contaminated quickly......................................................................................................1458
		S-10 Fuel consumption is excessive...............................................................................................................1459
		S-11 Coolant contains oil (blows back or reduces)................................................................................................1460
		S-12 Oil pressure drops..........................................................................................................................1461
		S-13 Oil level rises (Water, fuel in oil)........................................................................................................1462
		S-14 Coolant temperature rises too high (Overheating)............................................................................................1464
		S-15 Abnormal noise is made......................................................................................................................1465
		S-16 Vibration is excessive......................................................................................................................1466
50 Disassembly and assembly..............................................................................................................................   0
	General information on disassembly and assembly......................................................................................................1469
		How to read this manual..........................................................................................................................1470
		Coating materials list...........................................................................................................................1472
		Special tools list...............................................................................................................................1475
		Sketches of special tools........................................................................................................................1479
	Engine and cooling system............................................................................................................................1493
		Removal and installation of engine assembly......................................................................................................1494
		Removal and installation of hood.................................................................................................................1498
		Removal and installation of radiator assembly....................................................................................................1501
		Removal and installation of aftercooler assembly.................................................................................................1504
		Removal and installation of oil cooler assembly..................................................................................................1506
		Removal and installation of cooling fan and drive motor assembly.................................................................................1508
		Removal and installation of fuel supply pump assembly............................................................................................1512
		Removal and installation of fuel injector assembly...............................................................................................1518
		Removal and installation of cylinder head assembly...............................................................................................1524
		Removal and installation of engine front oil seal................................................................................................1532
		Removal and Installation of engine rear oil seal.................................................................................................1535
		Removal and installation of fuel tank assembly...................................................................................................1540
	Power train, Part 1..................................................................................................................................1545
		Removal and installation of torque converter and transmission assembly...........................................................................1546
		Disassembly and assembly of torque converter assembly (Standard specification)...................................................................1552
		Disassembly and assembly of torque converter assembly (Lockup specification).....................................................................1556
		Disassembly and assembly of transmission assembly................................................................................................1563
		Disassembly and assembly of transmission clutch pack assembly....................................................................................1577
		Disassembly and assembly of parking brake assembly...............................................................................................1594
	Power train, Part 2..................................................................................................................................1603
		Removal and installation of front axle assembly..................................................................................................1604
		Removal and installation of rear axle assembly...................................................................................................1606
		Disassembly and assembly of axle housing assembly................................................................................................1612
		Disassembly and assembly of differential assembly................................................................................................1621
	Undercarriage and frame..............................................................................................................................1641
		Removal and installation of center hinge pin.....................................................................................................1642
		Removal and installation of counterweight........................................................................................................1650
	Hydraulic system.....................................................................................................................................1653
		Removal and installation of steering demand valve assembly.......................................................................................1654
		Removal and installation of work equipment valve assembly........................................................................................1657
		Removal and installation of brake charge valve assembly..........................................................................................1660
		Removal and installation of hydraulic tank assembly..............................................................................................1661
		Removal and installation of steering and power train pump assembly...............................................................................1663
		Removal and installation of work equipment and cooling fan pump assembly.........................................................................1665
	Work equipment.......................................................................................................................................1669
		Removal and installation of work equipment assembly..............................................................................................1670
	Cab and its attachments..............................................................................................................................1675
		Removal and installation of operator's cab and floor frame assembly..............................................................................1676
		Removal and installation of operator's cab glass (stuck glass)...................................................................................1680
		Disassembly and assembly of operator's seat assembly (Standard specification)....................................................................1688
		Disassembly and assembly of operator’s seat assembly (Manufactured by GRAMMER)...................................................................1697
	Electrical system....................................................................................................................................1731
		Removal and installation of air conditioner unit assembly........................................................................................1732
		Removal and installation of engine controller assembly...........................................................................................1736
		Removal and installation of transmission controller assembly.....................................................................................1737
		Removal and installation of KOMTRAX controller assembly..........................................................................................1738
90 Diagrams and drawings.................................................................................................................................1741
	Hydraulic diagrams and drawings......................................................................................................................1741
		Hydraulic diagrams and drawings..................................................................................................................1742
			Power train hydraulic circuit diagram........................................................................................................1742
			Hydraulic circuit diagram....................................................................................................................1744
	Electrical diagrams and drawings.....................................................................................................................1746
		Electrical circuit diagram (1/14)................................................................................................................1748
		Electrical circuit diagram (2/14)................................................................................................................1749
		Electrical circuit diagram (3/14)................................................................................................................1750
		Electrical circuit diagram (4/14)................................................................................................................1751
		Electrical circuit diagram (5/14)................................................................................................................1752
		Electrical circuit diagram (6/14)................................................................................................................1753
		Electrical circuit diagram (7/14)................................................................................................................1754
		Electrical circuit diagram (8/14)................................................................................................................1755
		Electrical circuit diagram (9/14)................................................................................................................1756
		Electrical circuit diagram (10/14)...............................................................................................................1757
		Electrical circuit diagram (11/14)...............................................................................................................1758
		Electrical circuit diagram (12/14)...............................................................................................................1759
		Electrical circuit diagram (13/14)...............................................................................................................1760
		Electrical circuit diagram (14/14)...............................................................................................................1761
		Work equipment controller system electrical circuit diagram......................................................................................1762
		Connector arrangement diagram....................................................................................................................1763

KOMATSU WA470-6, WA480-6 WHEEL LOADER SHOP MANUAL SEN00783-07 – PDF DOWNLOAD:

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1 review for Komatsu WA470-6, WA480-6 Wheel Loader Shop Manual SEN00783-07 – PDF DOWNLOAD

  1. 5 out of 5

    Cesar Ari

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