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KOMATSU WA470-6 WHEEL LOADER OPERATION & MAINTENANCE MANUAL (SN:90001 & UP) KOMATSU WA470-6 – PDF DOWNLOAD
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- KOMATSU WA470-6 WHEEL LOADER OPERATION & MAINTENANCE MANUAL
- Serial Number:90001 & UP
- Publication Number:TEN00294-02
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Description
KOMATSU WA470-6 WHEEL LOADER OPERATION & MAINTENANCE MANUAL (SN:90001 & UP) KOMATSU WA470-6
KOMATSU WA470-6 WHEEL LOADER OPERATION & MAINTENANCE MANUAL (SN:90001 & UP) KOMATSU WA470-6 – PDF DOWNLOAD:
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KOMATSU WA470-6 WHEEL LOADER OPERATION & MAINTENANCE MANUAL (SN:90001 & UP) KOMATSU WA470-6
- This manual gives details of the operation and methods of inspection and maintenance for this machine that must be obeyed in order to use the machine safely. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Read, understand and follow all precautions and warnings in this manual and on the machine before performing operation and maintenance. Failure to do so may result in serious injury or death.
- Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used. Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions. If you carry out any operation, inspection, or maintenance under conditions that are not described in this manual, understand that it is your responsibility to take the necessary precautions to ensure safety.
- In no event should you or others engage in the prohibited uses or actions described in this manual. Improper operation and maintenance of the machine can be hazardous and could result in serious injury or death. If you sell the machine, be sure to give this manual to the new owner together with the machine. Always keep this Operation and Maintenance Manual in the location shown on the right so that all relevant personnel can read it at any time.
- Storage location for the Operation and Maintenance Manual: Pocket (1) at rear of operator’s seat If this manual is lost or damaged, contact your distributor immediately to arrange for its replacement. For details regarding the machine serial No. you will need to provide your Komatsu distributor, see “TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR (PAGE 1-7)”. This manual uses the international units (SI) for units of measurement.
- For reference, units that have been used in the past are given in ( ). The explanations, values, and illustrations in this manual have been prepared based on the latest information available as of the date of its publication. Continuing improvements in the design of this machine may lead to additional changes that are not reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information concerning your machine or with questions regarding information contained in this manual. The numbers in circles in the illustrations correspond to the numbers in ( ) in the text.
TABLE OF CONTENTS:
KOMATSU WA470-6 WHEEL LOADER OPERATION & MAINTENANCE MANUAL (SN:90001 & UP) KOMATSU WA470-6
COVER.......................................................................................... 1 FOREWORD....................................................................................... 2 BEFORE READING THIS MANUAL................................................................. 3 SAFETY INFORMATION......................................................................... 4 INTRODUCTION............................................................................... 5 USE OF MACHINE......................................................................... 5 FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE........................................... 6 NECESSARY INFORMATION...................................................................... 7 PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE........................... 7 ENGINE SERIAL NO. PLATE................................................................ 7 POSITION OF SERVICE METER.............................................................. 8 TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.............................................. 8 CONTENTS................................................................................... 9 SAFETY......................................................................................... 14 SAFETY..................................................................................... 15 SAFETY LABELS.............................................................................. 18 LOCATION OF SAFETY LABELS.............................................................. 18 SAFETY LABELS.......................................................................... 19 GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE.................................... 26 PRECAUTIONS BEFORE STARTING OPERATION.................................................. 26 PREPARATIONS FOR SAFE OPERATION........................................................ 26 FIRE PREVENTION........................................................................ 28 PRECAUTIONS WHEN GETTING ON OR OFF MACHINE............................................. 29 DO NOT GET CAUGHT IN ARTICULATING PORTION.............................................. 32 PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES........................................... 32 UNAUTHORIZED MODIFICATION.............................................................. 32 PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS......................................... 32 PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING........................................ 33 PRECAUTIONS FOR OPERATION.................................................................. 34 PRECAUTIONS FOR JOBSITE................................................................ 34 STARTING ENGINE........................................................................ 36 OPERATION.............................................................................. 39 TRANSPORTATION......................................................................... 45 TOWING................................................................................. 46 PRECAUTIONS FOR MAINTENANCE................................................................ 47 PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE................................. 47 PRECAUTIONS FOR INSPECTION AND MAINTENANCE............................................. 51 TIRES.................................................................................. 56 OPERATION...................................................................................... 58 GENERAL VIEW............................................................................... 59 GENERAL VIEW OF MACHINE................................................................ 59 GENERAL VIEW OF CONTROLS AND GAUGES.................................................... 60 EXPLANATION OF COMPONENTS.................................................................. 63 MACHINE MONITOR........................................................................ 63 SWITCHES............................................................................... 96 CONTROL LEVERS, PEDALS.................................................................111 STEERING TILT LOCK LEVER...............................................................116 CAP WITH LOCK..........................................................................117 FRAME LOCK BAR.........................................................................117 TOWING PIN.............................................................................118 GREASE PUMP............................................................................118 OPENING, CLOSING CAB DOORS, WINDOWS....................................................119 BACKUP ALARM...........................................................................123 FUSE...................................................................................124 SLOW BLOW FUSE.........................................................................125 POWER OUTLET...........................................................................126 AM/FM RADIO-CASSETTE STEREO............................................................127 AM/FM RADIO............................................................................135 AIR CONDITIONER........................................................................141 HANDLING AUTO AIR CONDITIONER..........................................................148 HANDLING CAB WIPER.....................................................................155 OPERATION..................................................................................156 CHECK BEFORE STARTING ENGINE, ADJUST...................................................156 STARTING ENGINE........................................................................174 CHECKS AFTER STARTING ENGINE...........................................................178 OPERATIONS AND CHECKS AFTER STARTING ENGINE............................................179 STOPPING ENGINE........................................................................181 MOVING THE MACHINE (DIRECTIONAL, SPEED), STOPPING THE MACHINE..........................182 TURNING................................................................................191 OPERATION OF WORK EQUIPMENT............................................................194 WORK POSSIBLE USING WHEEL LOADER.......................................................196 PRECAUTIONS FOR OPERATION..............................................................202 ADJUSTING WORK EQUIPMENT POSTURE.......................................................204 PARKING MACHINE........................................................................206 CHECKS AFTER COMPLETION OF OPERATION...................................................208 LOCKING................................................................................209 HANDLING THE TIRES.....................................................................210 TRANSPORTATION.............................................................................212 TRANSPORTATION PROCEDURE...............................................................212 LOADING, UNLOADING WORK WITH TRAILERS..................................................212 LIFTING MACHINE........................................................................216 COLD WEATHER OPERATION.....................................................................218 PRECAUTIONS FOR LOW TEMPERATURE........................................................218 PRECAUTIONS AFTER COMPLETION OF WORK...................................................219 AFTER COLD WEATHER.....................................................................219 LONG-TERM STORAGE..........................................................................220 BEFORE STORAGE.........................................................................220 DURING STORAGE.........................................................................220 AFTER STORAGE..........................................................................220 TROUBLESHOOTING............................................................................221 WHEN MACHINE RUNS OUT OF FUEL..........................................................221 METHOD OF TOWING MACHINE...............................................................221 IF BATTERY IS DISCHARGED...............................................................226 OTHER TROUBLE..........................................................................229 MAINTENANCE....................................................................................234 GUIDES TO MAINTENANCE......................................................................235 OUTLINES OF SERVICE........................................................................237 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................237 OUTLINE OF ELECTRIC SYSTEM.............................................................240 WEAR PARTS.................................................................................241 WEAR PARTS LIST........................................................................241 RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................242 USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...................243 RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....244 STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.............................................245 TORQUE LIST............................................................................245 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..............................................246 MAINTENANCE SCHEDULE CHART.................................................................248 MAINTENANCE SCHEDULE CHART.............................................................248 SERVICE PROCEDURE..........................................................................250 INITIAL 250 HOURS SERVICE..............................................................250 INITIAL 1000 HOURS SERVICE.............................................................250 WHEN REQUIRED..........................................................................251 CHECK BEFORE STARTING..................................................................275 EVERY 50 HOURS SERVICE.................................................................276 EVERY 100 HOURS SERVICE................................................................277 EVERY 250 HOURS SERVICE................................................................279 EVERY 500 HOURS SERVICE................................................................287 EVERY 1000 HOURS SERVICE...............................................................290 EVERY 2000 HOURS SERVICE...............................................................295 EVERY 4000 HOURS SERVICE...............................................................301 EVERY 8000 HOURS SERVICE...............................................................305 SPECIFICATIONS.................................................................................306 SPECIFICATIONS.............................................................................307 ATTACHMENTS, OPTIONS...........................................................................308 SELECTING BUCKET AND TIRES.................................................................309 HANDLING TORQUE CONVERTER LOCK-UP..........................................................310 GENERAL LOCATIONS......................................................................310 METHOD OF OPERATION....................................................................311 WARNING/LIMIT FUNCTIONS FOR TRAVEL SPEED...............................................312 HANDLING JOYSTICK STEERING SYSTEM..........................................................313 EXPLANATION OF COMPONENTS..............................................................313 STRUCTURE AND FUNCTION OF JOYSTICK STEERING............................................317 GETTING IN OR OUT OF OPERATOR'S CAB....................................................318 SEAT ADJUSTMENT........................................................................319 ADJUSTMENT OF JOYSTICK CONSOLE.........................................................321 OPERATION USING JOYSTICK LEVER AND OPERATION USING STEERING WHEEL......................322 PRECAUTIONS FOR STEERING WITH JOYSTICK.................................................323 OPERATION METHOD OF JOYSTICK STEERING SYSTEM...........................................323 HANDLING MULTI-FUNCTION LEVER..............................................................326 EXPLANATION OF COMPONENTS..............................................................326 USING FNR SWITCH TO CHANGE BETWEEN FORWARD AND REVERSE.................................331 HANDLING LOAD METER........................................................................333 OUTLINE OF LOAD METER..................................................................333 PRINCIPLE OF LOAD METER MEASUREMENT....................................................335 POINTS TO REMEMBER TO ENSURE HIGH ACCURACY.............................................337 USING LOAD METER.......................................................................339 CENTRAL LUBRICATION SYSTEM.................................................................370 OPERATING THE CENTRAL LUBRICATION SYSTEM...............................................370 DISPLAY AND CONTROL UNIT...............................................................371 CHANGING THE LUBRICATION INTERVAL TIMES................................................372 HANDLING WHEEL STOPPER.....................................................................373 HANDLING BATTERY DISCONNECTOR SWITCH.......................................................374 EXPLANATION OF COMPONENTS..............................................................374 HANDLING...............................................................................374 RADIO/CD...................................................................................376 CONTENTS...............................................................................376 OPERATING ELEMENTS.....................................................................378 IMPORTANT INFORMATION..................................................................379 CODE THEFT PROTECTION..................................................................380 SWITCHING THE CAR AUDIO SYSTEM ON/OFF..................................................382 VOLUME CONTROL.........................................................................384 ADJUSTING THE TONE.....................................................................386 SETTING THE BALANCE AND FADER..........................................................388 RADIO OPERATION........................................................................389 TRAFFIC INFORMATION....................................................................395 CD PLAYER OPERATION....................................................................396 CD CHANGER OPERATION(OPTION)...........................................................400 RC 10 P REMOTE CONTROL UNIT(OPTION)....................................................403 EXTERNAL AUDIO SOURCES.................................................................405 SPECIFICATIONS.........................................................................406 ISO CONNECTOR..........................................................................407 HANDLING MACHINES EQUIPPED WITH KOMTRAX....................................................408 BASIC PRECAUTIONS......................................................................408 INDEX..........................................................................................410
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