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KOMATSU WA480-5L WHEEL LOADER OPERATION & MAINTENANCE MANUAL (SN:A37001 & UP) KOMATSU WA480-5L – PDF DOWNLOAD
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- KOMATSU WA480-5L WHEEL LOADER OPERATION & MAINTENANCE MANUAL
- Serial Number:A37001 & UP
- Publication Number:CEAM009001
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Description
KOMATSU WA480-5L WHEEL LOADER OPERATION & MAINTENANCE MANUAL (SN:A37001 & UP) KOMATSU WA480-5L
KOMATSU WA480-5L WHEEL LOADER OPERATION & MAINTENANCE MANUAL (SN:A37001 & UP) KOMATSU WA480-5L – PDF DOWNLOAD:
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KOMATSU WA480-5L WHEEL LOADER OPERATION & MAINTENANCE MANUAL (SN:A37001 & UP) KOMATSU WA480-5L
- This manual describes procedures for operation, handling, lubrication, maintenance, checking, and adjustment. It will help the operator and maintenance personnel achieve peak performance through effective, economical and safe machine operation and maintenance.
- Keep this manual handy and have all personnel read it periodically. If this manual is lost, damaged or becomes dirty and can not be read, request a replacement manual from your local distributor. If you sell the machine, be sure to give this manual to the new owner.
- Continuing improvements in the design of this machine can lead to changes, which may not be reflected in this manual. Consult your local KOMATSU distributor or for the latest available information on your machine or for questions regarding information in this manual. This manual may contain attachments and optional equipment that are not available in your area. Consult your local KOMATSU Distributor or for those items that you may require
TABLE OF CONTENTS:
KOMATSU WA480-5L WHEEL LOADER OPERATION & MAINTENANCE MANUAL (SN:A37001 & UP) KOMATSU WA480-5L
MAIN MENU.......................................................................... 0 COVER.............................................................................. 1 INTRODUCTION....................................................................... 7 FOREWORD....................................................................... 8 SAFETY INFORMATION............................................................. 10 APPROVED AND NON-APPROVED USES................................................. 11 NON-APPROVED............................................................... 11 PRODUCT IDENTIFICATION......................................................... 12 MACHINE SERIAL NUMBER...................................................... 12 ENGINE SERIAL NUMBER AND EMISSION LABEL.................................... 13 SERVICE METER LOCATION..................................................... 13 SERIAL NUMBERS AND DEALER INFORMATION.......................................... 14 CONTENTS........................................................................... 15 SAFETY............................................................................. 27 GENERAL SAFETY RULES AND PRECAUTIONS........................................... 28 GENERAL SAFETY RULES....................................................... 28 SAFETY FEATURES............................................................ 29 PERSONAL PROTECTIVE EQUIPMENT.............................................. 29 UNAUTHORIZED MODIFICATIONS................................................. 30 LEAVING OPERATOR’S COMPARTMENT............................................. 30 MOUNTING AND DISMOUNTING................................................... 31 WASTE HANDLER APPLICATIONS............................................. 31 FIRE PREVENTION FOR FUEL AND OIL........................................... 32 DUST HAZARD PRECAUTIONS.................................................... 32 CRUSH OR PINCH POINT DANGERS............................................... 33 FIRE EXTINGUISHER AND FIRST AID KIT........................................ 33 INSIDE OPERATOR’S COMPARTMENT.............................................. 34 PRECAUTIONS WHEN USING ROPS................................................ 34 PRECAUTIONS FOR ATTACHMENTS................................................ 34 STARTING YOUR WORK OPERATIONS.................................................. 35 WORK SITE HAZARDS.......................................................... 35 AVOIDING DANGEROUS SITUATIONS.............................................. 35 WORKING CLEARANCES......................................................... 37 RULES FOR ROAD TRAVEL.......................................................... 38 TRAVELING IN REVERSE....................................................... 38 TRAVELING ON ICY OR SNOW-COVERED SURFACES.................................. 38 WORKING ON LOOSE OR UNSTABLE GROUND........................................ 38 TRAVEL ON SLOPES........................................................... 39 PARKING THE MACHINE........................................................ 40 PRECAUTIONS DURING MAINTENANCE OPERATIONS...................................... 41 WARNING TAGS............................................................... 41 EQUIPMENT STORAGE.......................................................... 41 WORKING UNDER THE MACHINE.................................................. 42 USING DROP LAMPS........................................................... 42 KEEPING THE MACHINE CLEAN.................................................. 43 RUNNING THE MACHINE DURING MAINTENANCE..................................... 43 RULES FOR REFUELING THE MACHINE............................................ 44 COOLING SYSTEM PRECAUTIONS................................................. 44 BATTERY PRECAUTIONS........................................................ 45 STARTING THE MACHINE....................................................... 45 HIGH PRESSURE HOSES........................................................ 46 HIGH TEMPERATURES AREAS.................................................... 46 DISPOSAL OF WASTE MATERIALS................................................ 46 INFLATING TIRES............................................................ 47 ACCUMULATOR................................................................ 47 CRITICAL PARTS............................................................. 47 VIBRATIONS TO WHICH THE OPERATOR IS EXPOSED................................ 47 SAFETY AND WARNING DECALS...................................................... 48 LOCATION OF THE SAFETY DECALS.............................................. 48 LOCATION OF SAFETY LABELS.................................................. 49 SAFETY LABELS.......................................................... 49 OPERATION.......................................................................... 59 GENERAL VIEW OF MACHINE........................................................ 60 OUTSIDE VIEW OF THE MACHINE................................................ 60 INSIDE VIEW OF THE CAB..................................................... 61 DESCRIPTION OF ALERTS, GAUGES AND SWITCHED SYSTEMS............................. 62 INSTRUMENT BEZEL........................................................... 62 SWITCH PANELS.............................................................. 64 DESCRIPTION OF ALERTS, GAUGES AND MONITOR SYSTEM............................... 65 INSTRUMENT BEZEL........................................................... 65 TYPES OF WARNING....................................................... 66 MACHINE ELECTRONIC MONITORING DISPLAY.......................................... 67 MONITOR MODE SELECTOR SWITCHES............................................. 67 MODE SELECTOR SWITCH 1................................................. 68 MODE SELECTOR SWITCH 2................................................. 68 MONITOR DISPLAY INFORMATION................................................ 68 HOUR METER AND ODOMETER DISPLAY........................................ 68 ADJUSTING MONITOR BRIGHTNESS........................................... 69 PROGRAMMING TELEPHONE NUMBER........................................... 69 ACTION CODE DISPLAY.................................................... 69 FAILURE CODE DISPLAY................................................... 70 SERVICE DISPLAY........................................................ 71 SELECTING LANGUAGE..................................................... 72 EMERGENCY STOP WARNING SYSTEM.............................................. 73 BRAKE PRESSURE WARNING LAMP............................................ 73 ENGINE OIL PRESSURE WARNING LAMP....................................... 74 BATTERY CHARGE WARNING LAMP............................................ 74 STEERING OIL PRESSURE WARNING LAMP..................................... 74 CAUTION ALERT WARNING SYSTEM............................................... 75 AXLE OIL TEMPERATURE CAUTION LAMP...................................... 75 TORQUE CONVERTER CAUTION LAMP.......................................... 76 COOLANT TEMPERATURE CAUTION LAMP....................................... 76 HYDRAULIC OIL TEMPERATURE CAUTION LAMP................................. 76 FUEL LEVEL CAUTION LAMP................................................ 76 INSPECTION AND MAINTENANCE ALERT WARNING SYSTEM............................ 77 ENGINE OIL LEVEL CAUTION LAMP.......................................... 77 RADIATOR COOLANT LEVEL CAUTION LAMP.................................... 78 AIR CLEANER CLOGGING CAUTION LAMP...................................... 78 MAINTENANCE CAUTION LAMP............................................... 78 BATTERY ELECTROLYTE LEVEL CAUTION LAMP................................. 78 MODE ALERT LAMPS........................................................... 79 PARKING BRAKE PILOT LAMP............................................... 80 COOLING FAN REVERSE ROTATION PILOT LAMP................................ 80 EMERGENCY STEERING PILOT LAMP.......................................... 80 OUTPUT MODE PILOT LAMP (POWER MODE).................................... 81 PREHEATING PILOT LAMP.................................................. 81 JOYSTICK PILOT LAMP.................................................... 81 DIRECTIONAL SELECTOR LAMP.............................................. 81 SHIFT INDICATOR........................................................ 82 AUTO-SHIFT PILOT LAMP.................................................. 82 LOCKUP PILOT LAMP...................................................... 82 SHIFT HOLD PILOT LAMP.................................................. 82 SHIFT LEVER POSITION PILOT LAMP........................................ 83 TURN SIGNAL PILOT LAMP................................................. 83 HEADLAMP HIGH BEAM PILOT LAMP.......................................... 83 GAUGE DISPLAY.............................................................. 84 TORQUE CONVERTER OIL TEMPERATURE GAUGE................................. 84 ENGINE TEMPERATURE GAUGE............................................... 85 HYDRAULIC TEMPERATURE GAUGE............................................ 85 FUEL GAUGE............................................................. 85 SPEEDOMETER............................................................ 85 METER DISPLAY PILOT LAMP............................................... 86 MACHINE MONITOR............................................................ 86 DISPLAYING ODOMETER.................................................... 86 RESET FOR FILTER, OIL REPLACEMENT TIME................................. 86 ENTERING A TELEPHONE NUMBER............................................ 87 SELECTING A LANGUAGE................................................... 88 ADJUSTING MONITOR BRIGHTNESS........................................... 89 MACHINE SWITCHES AND CONTROLS.................................................. 90 SWITCH LOCATION............................................................ 90 IGNITION SWITCH........................................................ 91 POWER MODE SELECTOR SWITCH............................................. 91 TRANSMISSION MODE SELECTOR SWITCH...................................... 92 TRANSMISSION CUT-OFF SWITCH............................................ 92 TRANSMISSION CUT-OFF SET SWITCH........................................ 93 LAMP SWITCH............................................................ 93 TURN SIGNAL LEVER...................................................... 93 DIMMER SWITCH.......................................................... 94 HORN BUTTON............................................................ 94 HAZARD LAMP SWITCH..................................................... 94 PARKING BRAKE SWITCH................................................... 94 FRONT WORKING LAMP SWITCH.............................................. 95 REAR WORKING LAMP SWITCH............................................... 95 MONITOR PANEL MODE SELECTOR SWITCH 1................................... 96 MONITOR PANEL MODE SELECTOR SWITCH 2................................... 96 KICKDOWN SWITCH........................................................ 96 HOLD SWITCH............................................................ 97 FRONT WIPER SWITCH..................................................... 97 REAR WIPER SWITCH...................................................... 97 CIGARETTE LIGHTER...................................................... 98 CAB LAMP SWITCH........................................................ 98 REAR DEFROSTER SWITCH.................................................. 98 E.C.S.S. SWITCH........................................................ 99 EMERGENCY STEERING SWITCH.............................................. 99 COOLING FAN REVERSE ROTATION SWITCH....................................100 DIRECTIONAL SELECTOR SWITCH............................................100 DIRECTIONAL SELECTOR ACTUATION SWITCH..................................101 TORQUE CONVERTER LOCK-UP SWITCH........................................101 LOAD METER CANCEL SWITCH...............................................101 LOAD METER SUBTOTAL SWITCH.............................................101 SOUND SYSTEM...................................................................102 DIGITAL ESPERIA RADIO SERIAL NUMBER A37001 - A37046........................102 POWER SWITCH/VOLUME....................................................102 TONE CONTROL KNOB......................................................103 DISPLAY................................................................103 CLOCK BUTTON/DISPLAYING FREQUENCY......................................103 AST....................................................................103 PRESET BUTTON..........................................................104 SEEK...................................................................104 BAND SELECTOR SWITCH...................................................104 TUNING SWITCH..........................................................104 LISTENING TO THE RADIO.................................................105 AUTOMATIC TUNING.......................................................105 MANUAL TUNING..........................................................105 SETTING THE PRESET BUTTONS.............................................105 AUTOMATIC MEMORY.......................................................106 AUTOMATIC SWITCHING RECEPTION OF MONAURAL/STEREO.......................106 ADJUSTING THE TIME.....................................................106 BLAUPUNKT CALAIS RADIO SERIAL NUMBER A37047 AND UP.........................107 POWER SWITCH/MUTE......................................................107 VOLUME CONTROL.........................................................108 FMT CONTROL............................................................108 IR REMOTE CONTROL (OPTIONAL)...........................................108 RDS CONTROL............................................................108 ML CONTROL.............................................................109 EJECT CASSETTE.........................................................109 CASSETTE COMPARTMENT...................................................109 FF AND RW BUTTONS......................................................109 GEO BUTTON.............................................................110 SRC BUTTON.............................................................110 AUDIO BUTTON...........................................................110 MULTIFUNCTION ROCKER SWITCH............................................110 MENU BUTTON............................................................111 KEYPAD 1-5.............................................................111 TRAFFIC................................................................111 DISPLAY................................................................111 THEFT PROTECTION.......................................................112 PRECAUTIONS WHEN USING.................................................112 AIR CONDITIONER CONTROL PANEL..............................................113 FAN SWITCH.............................................................113 AIR CONDITIONER SWITCH.................................................114 MODE SELECTOR SWITCH...................................................114 FRESH/RECIRC SELECTOR SWITCH...........................................114 EXTERNAL AIR INTAKE....................................................114 TEMPERATURE CONTROL SWITCH.............................................115 METHOD OF OPERATION....................................................115 WHEN NOT USING THE AIR CONDITIONER REGULARLY...........................116 COOL BOX...............................................................117 PRECAUTIONS WHEN USING THE AIR CONDITIONER.............................117 CONTROL LEVERS, PEDALS.....................................................118 SPEED CONTROL LEVER....................................................118 DIRECTIONAL LEVER......................................................120 SPEED CONTROL LEVER STOPPER............................................120 SAFETY LOCK LEVER......................................................121 BUCKET CONTROL LEVER...................................................121 LIFT ARM CONTROL LEVER.................................................122 BRAKE PEDAL............................................................122 ACCELERATOR PEDAL......................................................123 STEERING TILT LOCK LEVER...............................................123 SECURITY AND LOCKS.............................................................124 IGNITION KEY LOCKED AREAS..................................................124 CAB DOOR LOCKS.........................................................124 ENGINE ACCESS DOORS....................................................124 REAR GRILL.............................................................125 FUEL CAP...............................................................125 PADLOCKED AREAS............................................................126 BATTERY AND TOOL BOX...................................................126 TRANSFER CASE..........................................................126 UPPER HOOD ACCESS PANNEL...............................................126 SAFETY FEATURES................................................................127 PASSIVE SAFETY FEATURES....................................................127 ROLL-OVER PROTECTIVE STRUCTURE (ROPS)..................................127 CAB FRONTAL GUARD (WASTE HANDLER APPLICATION ONLY).....................127 BACKUP WARNING ALARM...................................................127 ACTIVE SAFETY FEATURES.....................................................128 SAFETY BAR.............................................................128 SEAT BELT..............................................................128 EQUIPMENT LOCK LEVER...................................................129 MACHINE FEATURES...............................................................130 CAB DOORS..................................................................130 OPEN LOCK..............................................................130 ELECTRICAL.................................................................130 FUSE...................................................................130 FUSE CAPACITY AND NAME OF CIRCUIT......................................131 SLOW BLOW FUSE.........................................................132 AUXILIARY POWER........................................................132 MACHINE CAB AND CHASSIS....................................................133 SEAT ADJUSTMENT........................................................133 HANDLING CAB WIPER.....................................................135 DUST INDICATOR.........................................................135 GREASE PUMP............................................................135 PRECAUTIONS BEFORE STARTING WORK OPERATIONS....................................136 PRE-OPERATIONAL CHECKS.....................................................136 PERFORM A WALK AROUND CHECK OF YOUR MACHINE............................136 UNDER THE HOOD.........................................................136 CHECK COOLANT LEVEL....................................................137 CHECK ENGINE OIL LEVEL, ADD OIL........................................138 REAR-VIEW MIRROR ADJUSTMENT............................................138 IN THE OPERATOR’S CAB..................................................139 SEAT BELT ADJUSTMENT...................................................139 LEVER STAND ADJUSTMENT.................................................140 LEVER STAND ANGLE ADJUSTMENT...........................................140 START-UP PROCEDURES........................................................141 CHECK FUEL LEVEL, ADD FUEL.............................................141 CHECK THE BRAKE PEDALS.................................................142 CHECK THE PARKING BRAKE................................................142 STARTING THE ENGINE....................................................143 OPERATIONS AND CHECKS AFTER STARTING ENGINE....................................146 BREAKING IN THE MACHINE....................................................146 NORMAL START-UP AND WARM-UP............................................146 STOPPING THE ENGINE....................................................147 TRAVELING, STOPPING AND PARKING THE MACHINE....................................148 TRAVELING..................................................................148 TURNING ON SLOPES......................................................150 CHANGING GEAR SPEED RANGES.............................................150 CHANGING DIRECTION.....................................................151 WHEN USING AUTO-SHIFT..................................................152 USING THE SWITCH TO CHANGE DIRECTION...................................152 STOPPING AND PARKING THE MACHINE...........................................154 TRANSMISSION CUT-OFF SWITCH............................................156 ADJUSTING THE TRANSMISSION CUT-OFF.....................................156 STOPPING WHEN TRANSMISSION CUT-OFF IS ON...............................157 TURNING................................................................157 EMERGENCY STEERING.............................................................158 USING THE EMERGENCY STEERING...............................................158 EMERGENCY STEERING SELF-CHECK FUNCTION.................................159 STARTING YOUR WORK OPERATIONS..................................................160 WORK EQUIPMENT.............................................................160 LIFT ARM LEVER.........................................................160 BUCKET LEVER...........................................................161 SCOOPING A LOAD OR CUTTING A GRADE.........................................162 LOADING PILED SOIL OR BLASTED ROCK.....................................162 CUTTING A GRADE ON LEVEL GROUND........................................164 LEVELING OPERATIONS........................................................165 PUSHING OPERATION..........................................................165 LOAD AND CARRY OPERATIONS..................................................165 LOADING OPERATIONS.........................................................166 CROSS DRIVE LOADING....................................................166 V-SHAPE LOADING........................................................166 PRECAUTIONS WHEN PILING UP LOADS.......................................166 PRECAUTIONS DURING OPERATION...................................................167 PERMISSIBLE WATER DEPTH....................................................167 IF WHEEL BRAKE DOES NOT WORK...............................................167 PRECAUTIONS WHEN DRIVING UP OR DOWN SLOPES.................................167 BRAKING ON DOWNHILL SLOPE..............................................167 IF THE ENGINE STOPS....................................................167 PRECAUTIONS WHEN DRIVING THE MACHINE.......................................168 PRECAUTIONS REGARDING BRAKE FUNCTION.......................................168 WORK EQUIPMENT AND MACHINE POSTURE.............................................169 ADJUSTING BUCKET...........................................................169 BOOM KICKOUT ADJUSTMENT................................................169 BUCKET POSITIONER ADJUSTMENT...........................................170 BUCKET LEVEL INDICATOR.................................................170 TRANSPORTING THE MACHINE.......................................................171 LOADING AND SECURING THE MACHINE...........................................171 LIFTING THE MACHINE............................................................172 LIFTING LOCATIONS AND PROCEDURES...........................................172 USING WIRE ROPE............................................................173 PRE LIFTING PROCEDURES.................................................173 TOWING THE MACHINE.............................................................175 COLD WEATHER OPERATION.........................................................176 FUEL AND LUBRICANTS........................................................176 COOLANT....................................................................176 PRECAUTIONS AFTER COMPLETION OF WORK.......................................176 AFTER COLD WEATHER.........................................................176 WARMING UP THE STEERING....................................................176 MAINTENANCE........................................................................177 GUIDES TO MAINTENANCE..........................................................178 CHECK SERVICE METER........................................................178 KOMATSU GENUINE REPLACEMENT PARTS..........................................178 KOMATSU GENUINE OILS.......................................................178 ALWAYS USE CLEAN WASHER FLUID..............................................178 ALWAYS USE CLEAN OIL AND GREASE............................................178 CHECKING FOR FOREIGN MATERIALS IN DRAINED OIL AND ON FILTERS...............178 FUEL STRAINER..............................................................178 WELDING INSTRUCTIONS.......................................................178 DO NOT DROP THINGS INSIDE THE MACHINE......................................179 DUSTY WORKSITES............................................................179 AVOID MIXING OIL...........................................................179 LOCKING INSPECTION COVERS..................................................179 BLEEDING AIR FROM HYDRAULIC CIRCUIT........................................179 PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES................................179 CHECKS AFTER INSPECTION AND MAINTENANCE....................................180 SYSTEMS TROUBLESHOOTING CHARTS.................................................181 ELECTRICAL SYSTEM..........................................................181 CHASSIS....................................................................182 ENGINE.....................................................................186 OUTLINES OF SERVICE............................................................188 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.....................188 OIL....................................................................188 FUEL...................................................................188 COOLANT................................................................188 GREASE.................................................................189 PERFORMING KOWA (KOMATSU OIL WEAR ANALYSIS)................................189 KOWA ANALYSIS ITEMS........................................................190 OIL SAMPLING...........................................................190 STORING OIL AND FUEL...................................................190 FILTERS................................................................191 OUTLINE OF ELECTRIC SYSTEM.................................................191 WEAR PARTS LIST................................................................192 FUEL, COOLANT AND LUBRICANTS...................................................193 PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS...........................193 LUBRICANT AND COOLANT SUPPLIER RECOMMENDATIONS.............................195 STANDARD TIGHTENING TORQUES FOR FASTNERS AND HOSES.............................197 TORQUE LIST................................................................197 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..................................198 MAINTENANCE SCHEDULE CHART.....................................................199 INITIAL 250 HOURS SERVICE..................................................199 WHEN REQUIRED..............................................................199 EVERY 50 HOURS SERVICE.....................................................199 EVERY 100 HOURS SERVICE....................................................199 EVERY 250 HOURS SERVICE....................................................199 EVERY 500 HOURS SERVICE....................................................200 EVERY 1000 HOURS SERVICE...................................................200 EVERY 2000 HOURS SERVICE...................................................200 EVERY 4000 HOURS SERVICE...................................................200 EVERY 8000 HOURS SERVICE...................................................200 GENERAL MAINTENANCE AND INSPECTION.............................................201 INITIAL 250 HOURS SERVICE..................................................201 CHANGE TRANSMISSION OIL FILTER CARTRIDGE...............................201 REPLACE HYDRAULIC TANK FILTER ELEMENT..................................201 WHEN REQUIRED..............................................................201 CLEANING THE MACHINE...................................................201 ENGINE AIR FILTER......................................................203 CLEANING THE COOLING SYSTEM............................................206 TRANSMISSION OIL LEVEL.................................................208 AXLE OIL LEVEL.........................................................209 CHECK AXLE VENT........................................................211 AIR CONDITIONER CONDENSER..............................................211 WINDOW WASHING FLUID LEVEL.............................................212 CLEANING RADIATOR FINS.................................................213 CHECKING ELECTRICAL INTAKE AIR HEATER..................................214 REPLACE BOLT-ON CUTTING EDGE...........................................214 REPLACE BUCKET TEETH...................................................215 REPLACING SLOW-BLOW FUSE...............................................216 INSPECTION OF TIRES....................................................217 EVERY SPECIFIC HOURS SERVICE...................................................219 EVERY 50 HOURS SERVICE.....................................................219 DRAIN SEDIMENT FROM FUEL TANK..........................................219 EVERY 100 HOURS SERVICE....................................................219 LUBRICATE THE REAR AXLE PIVOT PIN......................................219 CHECKING THE HYDRAULIC TANK OIL LEVEL AND ADDING OIL...................219 CLEANING THE AIR CONDITIONER FRESH AIR FILTER ELEMENT..................220 EVERY 250 HOURS SERVICE....................................................221 CHECK BATTERY ELECTROLYTE LEVEL........................................221 CHECK PARKING BRAKE....................................................223 ALTERNATOR BELT TENSION................................................223 AIR CONDITIONER COMPRESSOR BELT TENSION................................223 WHEEL HUB NUTS.........................................................224 AIR CONDITIONER RECIRCULATION FILTER...................................224 LUBRICATING POINTS.....................................................225 EVERY 500 HOURS SERVICE....................................................226 CHANGE THE ENGINE OIL, REPLACE THE ENGINE OIL FILTER CARTRIDGE.........226 REPLACING FUEL FILTER CARTRIDGE........................................227 CLEANING THE FUEL STRAINER.............................................228 EVERY 1000 HOURS SERVICE...................................................230 CHANGE TRANSMISSION OIL AND FILTER CARTRIDGE, CLEAN STRAINER...........230 CLEAN THE TRANSMISSION CASE VENT.......................................231 LUBRICATING POINTS.....................................................232 CHECKING PARTS OF TURBOCHARGER.........................................232 REPLACE CORROSION RESISTOR CARTRIDGE...................................232 EVERY 2000 HOURS SERVICE...................................................233 CHANGE HYDRAULIC OIL, REPLACE HYDRAULIC OIL FILTER ELEMENT.............233 HYDRAULIC TANK VENT ELEMENT............................................235 CHANGE THE AXLE OIL....................................................236 AIR CONDITIONER RECIRCULATION FILTER...................................236 CLEAN PPC CIRCUIT STRAINER.............................................237 CLEAN THE ENGINE VENT ELEMENT..........................................237 CHECK ALTERNATOR, STARTER MOTOR........................................238 CHECK ENGINE VALVE CLEARANCE...........................................238 CHECK TURBOCHARGER.....................................................238 CHECK INJECTOR.........................................................238 CHECK ACCUMULATOR GAS PRESSURE.........................................238 CHECK VIBRATION DAMPER.................................................238 CHECKING BRAKE DISC WEAR...............................................239 EVERY 4000 HOURS SERVICE...................................................240 LUBRICATING POINTS.....................................................240 CHECK WATER PUMP.......................................................241 CHECK AIR CONDITIONER COMPRESSOR.......................................241 REPLACE INJECTOR NOZZLE TIP............................................241 CHECKING FOR LOOSENESS OF HIGH-PRESSURE CLAMP, HARDENING OF RUBBER.....241 CHECKING FOR MISSING FUEL SPRAY PREVENTION CAP, HARDENING OF RUBBER....241 EVERY 8000 HOURS SERVICE...................................................242 REPLACE HIGH-PRESSURE PIPING CLAMP.....................................242 REPLACE FUEL SPRAY PREVENTION CAP......................................242 SPECIFICATIONS.....................................................................243 SPECIFICATIONS.................................................................244 WA480-5L WITH BOLT-ON CUTTING EDGE.........................................244 MACHINE DIMENSIONS AND WEIGHTS.............................................245 TIRES..................................................................245 WORK EQUIPMENT.........................................................246 WEIGHT CHANGES.........................................................247 MACHINE SYSTEMS SPECIFICATIONS.................................................248 ENGINE.....................................................................248 TRANSMISSION...............................................................249 AXLES AND FINAL DRIVES.....................................................249 BRAKES.....................................................................249 STEERING SYSTEM............................................................249 SERVICE REFILL CAPACITIES..................................................249 OPTIONS, ATTACHMENTS...............................................................251 MONITOR WITH LOAD METER........................................................252 LOAD METER.................................................................252 SWITCHES...................................................................252 LOAD METER CANCEL SWITCH...............................................253 LOAD METER SUB TOTAL SWITCH............................................253 LOAD METER FUNCTIONS.......................................................254 LOAD METER ADDITION MODE...............................................254 LOAD METER REMAIN MODE.................................................255 SELECTION OF DISPLAY FOR TYPE OF LOAD..................................255 METHOD OF CALIBRATION (ADJUSTING 0 POINT)..............................256 DELETING LOAD METER DISPLAY............................................256 SPEED DISPLAY..........................................................256 USING LOAD METER DISPLAY...................................................257 SETTING ADDITION MODE..................................................257 SETTING THE REMAIN MODE................................................258 TOTAL LOAD DATA DISPLAY................................................260 STOPPING THE CALCULATION...............................................261 PERFORMING CALIBRATION (ADJUSTING 0 POINT) WHEN EMPTY..................262 PERFORMING CALIBRATION (ADJUSTING 0 POINT) WHEN LOADED.................263 SUBTRACTION FUNCTION...................................................265 SETTING THE TIME ON THE CLOCK..........................................268 PRINTER OUTPUT.............................................................270 PRINTOUT MODE..........................................................270 SELECTING THE PRINTOUT MODE............................................271 TORQUE CONVERTER LOCK-UP.......................................................272 GENERAL LOCATIONS..........................................................272 TORQUE CONVERTER LOCK-UP SWITCH........................................272 TORQUE CONVERTER LOCK-UP PILOT LAMP....................................273 METHOD OF OPERATION....................................................273 WARNING/LIMIT FUNCTIONS FOR TRAVEL SPEED...................................274 TRAVEL SPEED WARNING FUNCTION..........................................274 TRAVEL SPEED LIMIT FUNCTION............................................274 WASTE HANDLER ENGINE COOLING FAN CONTROL SYSTEM................................275 FAN SYSTEM OPERATION.......................................................275 MODE SELECTOR SWITCH...................................................276 FORWARD/REVERSE TIMER..................................................276 REVERSE/FORWARD INDICATOR LAMPS........................................276 FORWARD SETTING KNOB...................................................277 REVERSE SETTING KNOB...................................................277 FORWARD TIME UNIT SELECTOR SWITCH......................................278 SCALE FIGURE SELECTOR SWITCH...........................................278 DIRECTION SELECTOR SWITCH..............................................279 REVERSE PILOT LAMP.....................................................279 CONTROL BOX............................................................279 CLEANING RADIATOR AND COOLER FINS......................................280 HANDLING JOYSTICK STEERING SYSTEM..............................................282 EXPLANATION OF COMPONENTS..................................................282 SHIFT UP, SHIFT DOWN SWITCHES..........................................282 FNR SWITCH.............................................................283 JOYSTICK STEERING LEVER................................................283 JOYSTICK ON/OFF SWITCH.................................................283 HI/LOW SELECTOR SWITCH.................................................283 HORN SWITCH............................................................284 CONSOLE LOCK LEVER.....................................................284 HEIGHT ADJUSTMENT LOCK LEVER...........................................284 ANGLE, FORE/AFT ADJUSTMENT LOCK LEVER..................................284 STRUCTURE AND FUNCTION OF JOYSTICK STEERING................................285 JOYSTICK AND STEERING WHEEL OPERATION..................................286 GETTING IN OR OUT OF THE OPERATOR'S CAB................................286 JOYSTICK CONSOLE ADJUSTMENT............................................287 JOYSTICK OPERATION.....................................................287 EPC WORK EQUIPMENT LEVER...................................................290 SWITCHES...............................................................290 AUTO-GREASING SYSTEM...........................................................291 OPERATING AUTO-GREASING SYSTEM.............................................291 REMAINING NUMBER OF TIMES OF GREASE....................................292 OPERATION AS DESIRED...................................................292 PILOT LAMP DISPLAY ON MACHINE MONITOR..................................293 SETTING GREASE TIME....................................................293 SETTING GREASING TIME IN COLD AREAS....................................293 METHOD OF SETTING......................................................294 CHECK THE AMOUNT OF GREASE.............................................295 REPLACEMENT OF GREASE CARTRIDGE........................................295 PRECAUTIONS WHEN HANDLING AUTO GREASING SYSTEM.........................297 TROUBLESHOOTING........................................................297
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Dominic Grant –
It was challenging at first, but I contacted the seller and everything turned out perfect. I have only looked through the manual.