Komatsu WA500-6 Wheel Loader Operation & Maintenance Manual SN 55001 And Up – PDF DOWNLOAD

Description

Komatsu WA500-6 Wheel Loader Operation & Maintenance Manual

FILE DETAILS:

Komatsu WA500-6 Wheel Loader Operation & Maintenance Manual

Model Specification: KOMATSU WA500-6 WHEEL LOADER
Language: English
File Format: PDF
Total Pages: 389
Requirements: Adobe PDF Reader
ZOOM IN/OUT: YES
Downloadable: YES

KOMATSU WA500-6 WHEEL LOADER OPERATION & MAINTENANCE MANUAL SN 55001 AND UP – PDF DOWNLOAD:

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Komatsu WA500-6 Wheel Loader Operation & Maintenance Manual

BEFORE READING THIS MANUAL:

This manual gives details of the operation and methods of inspection and maintenance for this machine that must be obeyed in order to use the machine safely. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Read, understand and follow all precautions and warnings in this manual and on the machine before performing operation and maintenance. Failure to do so may result in serious injury or death.

•  Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used. Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions. If you carry out any operation, inspection, or maintenance under conditions that are not described in this manual, understand that it is your responsibility to take the necessary precautions to ensure safety. In no event should you or others engage in the prohibited uses or actions described in this manual.
• Improper operation and maintenance of the machine can be hazardous and could result in serious injury or death. If you sell the machine, be sure to give this manual to the new owner together with the machine. Always keep this Operation and Maintenance Manual in the location shown on the right so that all relevant personnel can read it at any time. Storage location for the Operation and Maintenance Manual: Pocket (1) at rear of operator’s seat If this manual is lost or damaged, contact your distributor immediately to arrange for its replacement.
• For details regarding the machine serial No. you will need to provide your Komatsu distributor, see “TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR (PAGE 1-7)”. This manual uses the international units (SI) for units of measurement. For reference, units that have been used in the past are given in ( ). The explanations, values, and illustrations in this manual have been prepared based on the latest information available as of the date of its publication.
• Continuing improvements in the design of this machine may lead to additional changes that are not reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information concerning your machine or with questions regarding information contained in this manual.
• The numbers in circles in the illustrations correspond to the numbers in ( ) in the text. (For example:1 → (1)) Komatsu delivers machines that comply with all applicable regulations and standards of the country to which it has been shipped. If this machine has been purchased in another country, it may lack certain safety devices and specifications that are necessary for use in your country. If there is any question about whether your product complies with the applicable standards and regulations of your country, consult Komatsu or your Komatsu distributor before operating the machine.

TABLE OF CONTENTS:

Komatsu WA500-6 Wheel Loader Operation & Maintenance Manual

COVER..........................................................................................  1
FOREWORD.......................................................................................  2
	BEFORE READING THIS MANUAL.................................................................  3
	SAFETY INFORMATION.........................................................................  4
	INTRODUCTION...............................................................................  5
		FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE...........................................  5
		VISIBILITY FROM OPERATOR'S SEAT........................................................  6
	NECESSARY INFORMATION......................................................................  7
		PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE...........................  7
		EPA REGULATIONS, ENGINE NUMBER PLATE...................................................  7
		POSITION OF SERVICE METER..............................................................  8
		TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR..............................................  8
	CONTENTS...................................................................................  9
SAFETY......................................................................................... 12
	SAFETY..................................................................................... 13
	SAFETY LABELS.............................................................................. 16
		LOCATION OF SAFETY LABELS.............................................................. 17
		SAFETY LABELS.......................................................................... 18
	GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE.................................... 25
		PRECAUTIONS BEFORE STARTING OPERATION.................................................. 25
		PREPARATIONS FOR SAFE OPERATION........................................................ 25
		FIRE PREVENTION........................................................................ 27
		PRECAUTIONS WHEN GETTING ON OR OFF MACHINE............................................. 28
		DO NOT GET CAUGHT IN ARTICULATING PORTION.............................................. 31
		PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES........................................... 31
		UNAUTHORIZED MODIFICATION.............................................................. 31
		PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS......................................... 31
		PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING........................................ 32
	PRECAUTIONS FOR OPERATION.................................................................. 33
		PRECAUTIONS FOR JOBSITE................................................................ 33
		STARTING ENGINE........................................................................ 35
		OPERATION.............................................................................. 38
		TRANSPORTATION......................................................................... 44
		TOWING................................................................................. 45
	PRECAUTIONS FOR MAINTENANCE................................................................ 46
		PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE................................. 46
		PRECAUTIONS FOR INSPECTION AND MAINTENANCE............................................. 51
		TIRES.................................................................................. 56
OPERATION...................................................................................... 58
	GENERAL VIEW............................................................................... 59
		GENERAL VIEW OF MACHINE................................................................ 59
		GENERAL VIEW OF CONTROLS AND GAUGES.................................................... 60
	EXPLANATION OF COMPONENTS.................................................................. 65
		MACHINE MONITOR........................................................................ 65
		SWITCHES...............................................................................106
		CONTROL LEVERS, PEDALS.................................................................126
		STEERING TILT LOCK LEVER...............................................................133
		CAP WITH LOCK..........................................................................134
		FRAME LOCK BAR.........................................................................136
		TOWING PIN.............................................................................137
		BACKUP ALARM...........................................................................137
		OPENING, CLOSING CAB DOORS, WINDOWS....................................................138
		HANDLING CAB WIPER.....................................................................142
		DUST INDICATOR.........................................................................142
		FUSE...................................................................................143
		SLOW BLOW FUSE.........................................................................145
		POWER OUTLET...........................................................................145
		CAR RADIO..............................................................................146
		AIR CONDITIONER........................................................................152
	OPERATION..................................................................................157
		CHECK BEFORE STARTING ENGINE, ADJUST...................................................157
		STARTING ENGINE........................................................................175
		OPERATIONS AND CHECKS AFTER STARTING ENGINE............................................177
		STOPPING ENGINE........................................................................179
		CHECK AFTER STOPPING ENGINE............................................................179
		MOVING THE MACHINE (DIRECTIONAL, SPEED), STOPPING THE MACHINE..........................180
		TURNING................................................................................190
		OPERATION OF WORK EQUIPMENT............................................................192
		SEMI AUTO DIGGING OPERATIONS...........................................................194
		REMOTE POSITIONER......................................................................195
		WORK POSSIBLE USING WHEEL LOADER.......................................................197
		PRECAUTIONS FOR OPERATION..............................................................217
		REMOVAL AND INSTALLATION OF THE BUCKET.................................................220
		PARKING MACHINE........................................................................223
		CHECKS AFTER COMPLETION OF OPERATION...................................................224
		LOCKING................................................................................225
		HANDLING THE TIRES.....................................................................226
	TRANSPORTATION.............................................................................229
		TRANSPORTATION PROCEDURE...............................................................229
		LOADING, UNLOADING WORK WITH TRAILERS..................................................229
		METHOD OF LIFTING MACHINE..............................................................233
	COLD WEATHER OPERATION.....................................................................235
		PRECAUTIONS FOR LOW TEMPERATURE........................................................235
		PRECAUTIONS AFTER COMPLETION OF WORK...................................................236
		AFTER COLD WEATHER.....................................................................236
		WARMING-UP OPERATION FOR STEERING HYDRAULIC CIRCUIT IN COLD WEATHER....................237
	LONG-TERM STORAGE..........................................................................238
		BEFORE STORAGE.........................................................................238
		DURING STORAGE.........................................................................238
		AFTER STORAGE..........................................................................238
	TROUBLESHOOTING............................................................................239
		WHEN MACHINE RUNS OUT OF FUEL..........................................................239
		METHOD OF TOWING MACHINE...............................................................240
		IF BATTERY IS DISCHARGED...............................................................244
		METHOD FOR LOWERING WORK EQUIPMENT WHEN ENGINE HAS STOPPED.............................248
		OTHER TROUBLE..........................................................................249
MAINTENANCE....................................................................................254
	GUIDES TO MAINTENANCE......................................................................255
	OUTLINES OF SERVICE........................................................................257
		HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................257
		OUTLINE OF ELECTRIC SYSTEM.............................................................260
	WEAR PARTS.................................................................................261
		WEAR PARTS LIST........................................................................261
	RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................263
		USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...................264
		RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....265
	STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.............................................266
		TORQUE LIST............................................................................266
	PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..............................................268
		SAFETY CRITICAL PARTS..................................................................269
	MAINTENANCE SCHEDULE CHART.................................................................270
		MAINTENANCE SCHEDULE CHART.............................................................270
	SERVICE PROCEDURE..........................................................................272
		INITIAL 10 HOURS SERVICE (SERVICE FOR FIRST 50 HOURS ON NEW MACHINE)...................272
		INITIAL 250 HOURS SERVICE..............................................................272
		WHEN REQUIRED..........................................................................273
		CHECK BEFORE STARTING..................................................................297
		EVERY 50 HOURS SERVICE.................................................................298
		EVERY 100 HOURS SERVICE................................................................299
		EVERY 250 HOURS SERVICE................................................................302
		EVERY 500 HOURS SERVICE................................................................309
		EVERY 1000 HOURS SERVICE...............................................................314
		EVERY 2000 HOURS SERVICE...............................................................321
		EVERY 4000 HOURS SERVICE...............................................................327
		EVERY 8000 HOURS SERVICE...............................................................331
SPECIFICATIONS.................................................................................332
	SPECIFICATIONS.............................................................................333
ATTACHMENTS, OPTIONS...........................................................................336
	HANDLING LOAD METER........................................................................337
		OUTLINE OF LOAD METER..................................................................337
		PRINCIPLE OF LOAD METER MEASUREMENT....................................................339
		POINTS TO REMEMBER TO ENSURE HIGH ACCURACY.............................................341
		USING LOAD METER.......................................................................343
	HANDLING JOYSTICK STEERING SYSTEM..........................................................371
		EXPLANATION OF COMPONENTS..............................................................371
		STRUCTURE AND FUNCTION OF JOYSTICK STEERING............................................375
		GETTING IN OR OUT OF OPERATOR'S CAB....................................................376
		ADJUSTMENT OF JOYSTICK CONSOLE.........................................................377
		PRECAUTIONS FOR STEERING WITH JOYSTICK.................................................381
		OPERATION METHOD OF JOYSTICK STEERING SYSTEM...........................................381
	HANDLING MACHINES EQUIPPED WITH KOMTRAX....................................................384
		BASIC PRECAUTIONS......................................................................384
INDEX..........................................................................................386

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]