Komatsu WA500-6R Wheel Loader Operator & Maintenance Manual SN 60011 and up – PDF DOWNLOAD

Description

Komatsu WA500-6R Wheel Loader Operator & Maintenance Manual

TABLE OF CONTENTS:

Komatsu WA500-6R Wheel Loader Operator & Maintenance Manual

COVER
.........................................................................................  1
FOREWORD
......................................................................................  2
	BEFORE READING THIS MANUAL.................................................................  3
	SAFETY INFORMATION.........................................................................  4
	INTRODUCTION...............................................................................  5
		FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE...........................................  5
		VISIBILITY FROM OPERATOR'S SEAT........................................................  6
	NECESSARY INFORMATION......................................................................  7
		PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE...........................  7
		POSITION OF SERVICE METER..............................................................  8
		TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR..............................................  8
	CONTENTS...................................................................................  9
SAFETY
........................................................................................ 12
	SAFETY..................................................................................... 13
	SAFETY LABELS.............................................................................. 16
		LOCATION OF SAFETY LABELS.............................................................. 17
		SAFETY LABELS.......................................................................... 18
	GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE.................................... 25
		PRECAUTIONS BEFORE STARTING OPERATION.................................................. 25
		PREPARATIONS FOR SAFE OPERATION........................................................ 25
		FIRE PREVENTION........................................................................ 27
		PRECAUTIONS WHEN GETTING ON OR OFF MACHINE............................................. 28
		DO NOT GET CAUGHT IN ARTICULATING PORTION.............................................. 31
		PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES........................................... 31
		UNAUTHORIZED MODIFICATION.............................................................. 31
		PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS......................................... 31
		PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING........................................ 32
	PRECAUTIONS FOR OPERATION.................................................................. 33
		PRECAUTIONS FOR JOBSITE................................................................ 33
		STARTING ENGINE........................................................................ 35
		OPERATION.............................................................................. 38
		TRANSPORTATION......................................................................... 44
		TOWING................................................................................. 45
	PRECAUTIONS FOR MAINTENANCE................................................................ 46
		PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE................................. 46
		PRECAUTIONS FOR INSPECTION AND MAINTENANCE............................................. 51
		TIRES.................................................................................. 56
OPERATION
..................................................................................... 58
	GENERAL VIEW............................................................................... 59
		GENERAL VIEW OF MACHINE................................................................ 59
		GENERAL VIEW OF CONTROLS AND GAUGES.................................................... 60
	EXPLANATION OF COMPONENTS.................................................................. 66
		MACHINE MONITOR........................................................................ 66
		SWITCHES...............................................................................107
		CONTROL LEVERS, PEDALS.................................................................127
		STEERING TILT LOCK LEVER...............................................................134
		CAP WITH LOCK..........................................................................135
		FRAME LOCK BAR.........................................................................137
		TOWING PIN.............................................................................138
		BACKUP ALARM...........................................................................138
		OPENING, CLOSING CAB DOORS, WINDOWS....................................................139
		HANDLING CAB WIPER.....................................................................143
		DUST INDICATOR.........................................................................143
		FUSE...................................................................................144
		SLOW BLOW FUSE.........................................................................146
		POWER OUTLET...........................................................................146
		CAR RADIO..............................................................................147
		AIR CONDITIONER........................................................................153
		LOCATION OF FIRE EXTINGUISHER..........................................................157
	OPERATION..................................................................................158
		CHECK BEFORE STARTING ENGINE, ADJUST...................................................158
		STARTING ENGINE........................................................................178
		OPERATIONS AND CHECKS AFTER STARTING ENGINE............................................180
		STOPPING ENGINE........................................................................182
		CHECK AFTER STOPPING ENGINE............................................................182
		MOVING THE MACHINE (DIRECTIONAL, SPEED), STOPPING THE MACHINE..........................183
		TURNING................................................................................193
		OPERATION OF WORK EQUIPMENT............................................................195
		SEMI AUTO DIGGING OPERATIONS...........................................................197
		REMOTE POSITIONER......................................................................198
		WORK POSSIBLE USING WHEEL LOADER.......................................................200
		PRECAUTIONS FOR OPERATION..............................................................220
		REMOVAL AND INSTALLATION OF THE BUCKET.................................................223
		PARKING MACHINE........................................................................226
		CHECKS AFTER COMPLETION OF OPERATION...................................................227
		LOCKING................................................................................228
		HANDLING THE TIRES.....................................................................229
	TRANSPORTATION.............................................................................232
		TRANSPORTATION PROCEDURE...............................................................232
		LOADING, UNLOADING WORK WITH TRAILERS..................................................232
		METHOD OF LIFTING MACHINE..............................................................236
	COLD WEATHER OPERATION.....................................................................238
		PRECAUTIONS FOR LOW TEMPERATURE........................................................238
		PRECAUTIONS AFTER COMPLETION OF WORK...................................................239
		AFTER COLD WEATHER.....................................................................239
		WARMING-UP OPERATION FOR STEERING HYDRAULIC CIRCUIT IN COLD WEATHER....................240
	LONG-TERM STORAGE..........................................................................241
		BEFORE STORAGE.........................................................................241
		DURING STORAGE.........................................................................241
		AFTER STORAGE..........................................................................241
	TROUBLESHOOTING............................................................................242
		WHEN MACHINE RUNS OUT OF FUEL..........................................................242
		METHOD OF TOWING MACHINE...............................................................242
		IF BATTERY IS DISCHARGED...............................................................246
		METHOD FOR LOWERING WORK EQUIPMENT WHEN ENGINE HAS STOPPED.............................250
		OTHER TROUBLE..........................................................................251
MAINTENANCE
...................................................................................256
	GUIDES TO MAINTENANCE......................................................................257
	OUTLINES OF SERVICE........................................................................259
		HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................259
		OUTLINE OF ELECTRIC SYSTEM.............................................................262
	WEAR PARTS.................................................................................263
		WEAR PARTS LIST........................................................................263
	RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................265
		USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...................266
		RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....268
	STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.............................................269
		TORQUE LIST............................................................................269
	PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..............................................270
		SAFETY CRITICAL PARTS..................................................................271
	MAINTENANCE SCHEDULE CHART.................................................................272
		MAINTENANCE SCHEDULE CHART.............................................................272
	SERVICE PROCEDURE..........................................................................274
		INITIAL 10 HOURS SERVICE (SERVICE FOR FIRST 50 HOURS ON NEW MACHINE)...................274
		INITIAL 250 HOURS SERVICE..............................................................274
		WHEN REQUIRED..........................................................................275
		CHECK BEFORE STARTING..................................................................305
		EVERY 100 HOURS SERVICE................................................................306
		EVERY 250 HOURS SERVICE................................................................310
		EVERY 500 HOURS SERVICE................................................................317
		EVERY 1000 HOURS SERVICE...............................................................322
		EVERY 2000 HOURS SERVICE...............................................................328
		EVERY 4000 HOURS SERVICE...............................................................335
		EVERY 8000 HOURS SERVICE...............................................................339
SPECIFICATIONS
................................................................................340
	SPECIFICATIONS.............................................................................341
ATTACHMENTS, OPTIONS
..........................................................................344
	HANDLING LOAD METER........................................................................345
		OUTLINE OF LOAD METER..................................................................345
		PRINCIPLE OF LOAD METER MEASUREMENT....................................................347
		POINTS TO REMEMBER TO ENSURE HIGH ACCURACY.............................................349
		USING LOAD METER.......................................................................351
	HANDLING JOYSTICK STEERING SYSTEM..........................................................382
		EXPLANATION OF COMPONENTS..............................................................382
		STRUCTURE AND FUNCTION OF JOYSTICK STEERING............................................386
		GETTING IN OR OUT OF OPERATOR'S CAB....................................................387
		ADJUSTMENT OF JOYSTICK CONSOLE.........................................................388
		PRECAUTIONS FOR STEERING WITH JOYSTICK.................................................392
		OPERATION METHOD OF JOYSTICK STEERING SYSTEM...........................................392
	HANDLING MACHINES EQUIPPED WITH KOMTRAX....................................................395
		BASIC PRECAUTIONS......................................................................395
INDEX..........................................................................................396

KOMATSU WA500-6R WHEEL LOADER OPERATOR & MAINTENANCE MANUAL SN 60011 AND UP – PDF DOWNLOAD:

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Komatsu WA500-6R Wheel Loader Operator & Maintenance Manual

BEFORE READING THIS MANUAL:

This manual gives details of the operation and methods of inspection and maintenance for this machine that must be obeyed in order to use the machine safely. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Read, understand and follow all precautions and warnings in this manual and on the machine before performing operation and maintenance. Failure to do so may result in serious injury or death. Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used. Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions.

• If you carry out any operation, inspection, or maintenance under conditions that are not described in this manual, understand that it is your responsibility to take the necessary precautions to ensure safety. In no event should you or others engage in the prohibited uses or actions described in this manual. Improper operation and maintenance of the machine can be hazardous and could result in serious injury or death. If you sell the machine, be sure to give this manual to the new owner together with the machine.
• Always keep this Operation and Maintenance Manual in the location shown on the right so that all relevant personnel can read it at any time. Storage location for the Operation and Maintenance Manual: Pocket (1) at rear of operator’s seat If this manual is lost or damaged, contact your distributor immediately to arrange for its replacement.
• For details regarding the machine serial No. you will need to provide your Komatsu distributor, see “TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR (PAGE 1-7)”. This manual uses the international units (SI) for units of measurement. For reference, units that have been used in the past are given in ( ). The explanations, values, and illustrations in this manual have been prepared based on the latest information available as of the date of its publication. Continuing improvements in the design of this machine may lead to additional changes that are not reflected in this manual.
• Consult Komatsu or your Komatsu distributor for the latest available information concerning your machine or with questions regarding information contained in this manual. The numbers in circles in the illustrations correspond to the numbers in ( ) in the text. (For example:1 → (1)) Komatsu delivers machines that comply with all applicable regulations and standards of the country to which it has been shipped.
• If this machine has been purchased in another country, it may lack certain safety devices and specifications that are necessary for use in your country. If there is any question about whether your product complies with the applicable standards and regulations of your country, consult Komatsu or your Komatsu distributor before operating the machine.

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