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KOMATSU WA65-3 WHEEL LOADER Operation & Maintenance Manual (VEAM940600) KOMATSU WA65 3 – PDF DOWNLOAD
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- KOMATSU WA65-3 WHEEL LOADER Operation & Maintenance Manual
- PUBLICATION NUMBER:VEAM940600
- SERIAL NUMBERS WA65-3 HA940549 – HA940771
WA65-3 H20761 and up
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Description
KOMATSU WA65-3 WHEEL LOADER Operation & Maintenance Manual (VEAM940600) KOMATSU WA65 3
KOMATSU WA65-3 WHEEL LOADER OPERATION & MAINTENANCE MANUAL (VEAM940600) KOMATSU WA65 3 – PDF DOWNLOAD:
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DESCRIPTION:
KOMATSU WA65-3 WHEEL LOADER Operation & Maintenance Manual (VEAM940600) KOMATSU WA65 3
- This manual describes procedures for operation, handling, lubrication, maintenance, checking, and adjustment. It will help the operator and maintenance personnel realize peak performance through effective, economical and safe machine operation and maintenance. Keep this manual handy and have all personnel read it periodically.
- If this manual is lost or becomes dirty and can not be read, request a replacement manual from your local distributor. If you sell the machine, be sure to give this manual to the new owner. Continuing improvements in the design of this machine can lead to changes in detail, which may not be reflected in this manual. Consult your local distributor or Komatsu America International Company for the latest available information on your machine or for questions regarding information in this manual.
TABLE OF CONTENTS:
KOMATSU WA65-3 WHEEL LOADER Operation & Maintenance Manual (VEAM940600) KOMATSU WA65 3
MAIN MENU...................................................................................... 0 Cover.......................................................................................... 1 Table of Contents.............................................................................. 4 Introduction................................................................................... 12 Forword.................................................................................... 13 Safety Information......................................................................... 14 Introduction............................................................................... 16 Features............................................................................... 16 Breaking in a New Machine.............................................................. 16 Location of Plates, Table to Enter Serial No. and Distributor............................. 17 Machine Serial No. Plate position...................................................... 17 Engine Serial No. Plate Position....................................................... 17 Table to Enter Serial No. and Distributor.............................................. 17 EMISSION CONTROL WARRANTY.................................................................. 18 EMISSION CONTROL WARRANTY STATEMENT (APPLIES TO CANADA ONLY)........................... 18 Engine Data Plate.......................................................................... 19 GARANTIE SUR LE CONTRÔLE DES ÉMISSIONS..................................................... 20 ÉNONCÉ DE GARANTIE SUR LE CONTRÔLE DES ÉMISSIONS (APPLICABLE AU CANADA SEULEMENT):.... 20 Engine Data Plate.......................................................................... 22 Why You Should Read these Operating Instructions........................................... 23 Notes on Safety Regulations................................................................ 25 Correct Use............................................................................ 25 Safety Notes in the Operating Instructions............................................. 25 Equipment.................................................................................. 26 Loading and Transporting the Machine......................................................... 28 Loading and Transporting the Machine....................................................... 29 Securing the Articulated Steering...................................................... 29 Lifting the Machine.................................................................... 29 Driving Machine Onto Loading Area of Transport Vehicle................................. 31 Securing the Machine During Transport.................................................. 32 After Transport........................................................................ 32 Safety......................................................................................... 34 General Safety Measures.................................................................... 36 Safety Instructions.................................................................... 36 Safety Devices......................................................................... 36 Emergency Exit......................................................................... 36 Clothing and Personal Protection....................................................... 37 Machine Modifications.................................................................. 37 Before You Leave the Driver's Seat..................................................... 37 Mounting and Dismounting............................................................... 38 Fire Prevention and Fire Fighting...................................................... 39 Fire Extinguisher and First-Aid Kit.................................................... 40 Protection Against Asbestos Dust....................................................... 40 Protection Against Injuries............................................................ 41 Working at High Temperatures........................................................... 41 Roll-Over Protection System (ROPS)..................................................... 42 Attachment for Protection Against Falling Objects (FOPS)............................... 42 Attachments............................................................................ 42 Battery................................................................................ 43 Safety Measures during Operation........................................................... 44 Before You Start the Engine............................................................ 44 Machine Operation...................................................................... 46 Transport.............................................................................. 53 Safety Measures During Maintenance......................................................... 55 Personnel.............................................................................. 55 Prior to Start of Maintenance Measures................................................. 55 During Maintenance..................................................................... 58 Tires.................................................................................. 62 Labeling................................................................................... 64 Position of Safety Labels.............................................................. 64 Information Labels..................................................................... 66 Controls and Indicators........................................................................ 68 Overall View of Machine.................................................................... 69 Controls and Indicators.................................................................... 70 Control Lamps.......................................................................... 76 Measuring Indicators................................................................... 80 Switches............................................................................... 82 Control Levers, Pedals................................................................. 89 Articulated Steering Catch............................................................. 95 Traction Device........................................................................ 95 Socket................................................................................. 95 Door Unlocking System.................................................................. 96 Alarm Horn for Reverse Driving......................................................... 96 Operation...................................................................................... 98 Running in the Machine..................................................................... 99 Preparing the Machine Start................................................................100 Visual Checks..........................................................................100 Adjustments Prior to Machine Start.........................................................103 Adjusting the Driver’s Seat............................................................103 Adjusting the Steering Column..........................................................104 Adjusting the Armrest..................................................................104 Adjusting the Rear-View Mirrors........................................................104 Adjusting the Heating and Ventilation System...........................................105 Operating the Air Conditioning.........................................................107 Putting on the Safety Belt.............................................................109 Starting and Switching Off the Engine......................................................110 Starting the Engine....................................................................110 Warming up the engine..................................................................111 Switching Off the Engine...............................................................112 Driving....................................................................................113 Start-Up...............................................................................113 Changing the Driving Direction.........................................................115 Reverse Driving........................................................................116 Turning................................................................................116 Braking....................................................................................117 Pulling the parking brake..............................................................117 Stopping...............................................................................119 Longer-Distance Driving................................................................120 Operating the Machine......................................................................121 Preparing the Work Equipment...........................................................121 Tire Service Life......................................................................125 Level indicator for the bucket.........................................................125 Adjusting the Bucket Positioner........................................................126 Loading................................................................................127 Transporting...........................................................................130 Dumping / Unloading....................................................................130 Planing................................................................................132 Working With the Forklift Truck Attachment.............................................134 Precautions For Special Operations.....................................................135 After the work is finished.............................................................135 Instructions for Winter Operation..........................................................136 Longer Standstill Periods of the Machine...............................................138 Troubleshooting................................................................................140 Troubleshooting............................................................................141 Warning Lights and Indicators..........................................................141 Electrical System......................................................................142 Engine.................................................................................143 Hydraulic system.......................................................................146 Brakes.................................................................................148 Axles..................................................................................149 driver’s cab...........................................................................149 Emergency Steering Characteristics.....................................................150 Emergency Lowering System..............................................................150 Starting the Engine with a Battery Jumper Cable........................................151 Towing the Machine.....................................................................153 Inadequate Braking Effect..............................................................155 Maintenance....................................................................................158 Maintenance Basics.........................................................................159 Preparing the Machine for Maintenance..................................................159 Cleaning the Machine...................................................................160 Working-Area-Dependent Maintenance.....................................................161 Lubricants and Operating Agents........................................................162 Axles..................................................................................169 Replacing Safety-Related Parts.........................................................169 Welding Instructions...................................................................170 Spare Parts and Consumable Components..................................................171 Electrical System......................................................................172 Tires..................................................................................175 Torque for Standard Nuts and Bolts.....................................................177 Maintenance Schedule.......................................................................179 Maintenance Prior to Start.................................................................181 Visual Checks..........................................................................181 Cooling System, Checking the Coolant Level, Topping off Coolant........................181 Engine, Checking the Oil Level, Topping off Oil........................................182 Engine, Draining off Oil...............................................................183 Checking the Fuel Level, Refueling.....................................................184 Checking the Controls..................................................................185 Checking the Electrical Connections....................................................185 Heater / air conditioning: checking rate of air flow...................................186 Other Maintenance Measures Prior to Start..............................................186 Maintenance upon demand....................................................................187 Checking the air-conditioning system...................................................187 Maintenance Every 10 Operating Hours.......................................................188 Lubrication............................................................................188 Maintenance After the First 50 Operating Hours.............................................189 Engine, Changing Oil and Replacing the Oil Filter Cartridge............................189 V-Belt, Checking the Condition.........................................................191 V-Belt, Checking and Adjusting the Tension.............................................191 Hydraulic System, Replacing the Filter Insert..........................................192 Checking and Tightening the Wheel Nuts.................................................193 Front and Rear Axle, Changing Oil......................................................194 Transfer Gear - Changing Oil...........................................................195 Maintenance Every 50 Operating Hours.......................................................196 Checking cooling System, coolant level in the radiator and expansion tank..............196 Draining Off Water and Dirt Deposits From the Fuel Tank................................197 Checking the Service Brake and Oil Level, Refilling Oil................................197 Checking the Battery and Acid Level....................................................198 Lubrication............................................................................200 Maintenance Every 100 Operating Hours......................................................201 Draining the Water Separator, Removing Water and Dirt Deposits.........................201 Maintenance Every 250 Operating Hours......................................................202 Changing the Engine Oil and Oil Filter Cartridge.......................................202 Checking the V-Belt Condition..........................................................202 Checking and Adjusting the V-belt Tension..............................................202 Front and Rear Axle, Checking the Oil Level............................................203 Air Filter, Removing/Re-Installing AND Checking/Cleaning the Filter Insert.............205 Cleaning the Radiator Segments.........................................................207 Lubrication............................................................................208 Maintenance Every 500 Operating Hours......................................................209 Changing the Fuel Filter and Filter Element............................................209 Changing the Filter Cartridge of the Hydraulic System..................................211 Cleaning the Water Separator...........................................................211 Lubrication............................................................................212 Transfer Gear, Checking the Oil Level and Refilling Oil................................212 Air Filter, Replacing the Filter Insert, Replacing the Safety Filter...................213 Heater/air conditioning: clean filter fleece of heater unit............................214 Heater/air conditioning: Cleaning the condenser........................................215 Maintenance Every 1000 Operating Hours.....................................................216 Cooling System, Exchanging Coolant and Cleaning the System............................216 Front Axle, Oil Change.................................................................218 Rear Axle, Oil Change..................................................................218 Transfer Gear, Oil Change..............................................................218 Service Brake..........................................................................218 Checking and Adjusting System Pressures................................................218 Checking and Adjusting the Valve clearance.............................................218 Checking/Adjusting the Injection Nozzles, Nozzle Pressure/ Fuel-Jet Pattern............219 Checking the Accumulator Gas Pressure..................................................219 Maintenance Every 2000 Operating Hours.....................................................220 Hydraulic System, Oil Change...........................................................220 Bleeding the Hydraulic Oil Tank........................................................221 Cooling System, Checking the Antifreeze Content of the Coolant.........................221 Checking the Cooling System............................................................221 Checking the Fuel Pump.................................................................221 Checking the Fuel and Coolant Tubes, Replacing the Tubes (if required).................221 Checking the Water Pump................................................................222 Checking and Adjusting the Fuel Injection and Injection time...........................222 Technical Data.................................................................................224 Technical Data.............................................................................225 Noise Emission Levels..................................................................226 Vibration Level........................................................................226 Limit Values for Slopes................................................................226 Special Equipment and Attachments..............................................................228 ALS-Electronics............................................................................229 Structure and Functioning Principle of the ALS-Electronics.............................229 Precautionary Measures for Switching on the ALSElectronics...........................229 Operation of the ALS-Electronics.......................................................230 Handling of the Pressure Accumulator...................................................231 Index..........................................................................................232
PLEASE NOTE:
⦁ This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
⦁ This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
⦁ Require some other service manual or have any queries: please WRITE to us at [email protected]
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Mccoy Jordan –
Lots and lots of useful data