KOMATSU WA800-3 AVANCE LOADER WHEEL LOADER OPERATION & MAINTENANCE MANUAL (SN:50001 & UP) – PDF DOWNLOAD

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KOMATSU WA800-3 AVANCE LOADER WHEEL LOADER OPERATION & MAINTENANCE MANUAL (SN:50001 & UP)

KOMATSU WA800-3 AVANCE LOADER WHEEL LOADER OPERATION & MAINTENANCE MANUAL (SN:50001 & UP) – PDF DOWNLOAD:

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KOMATSU WA800-3 AVANCE LOADER WHEEL LOADER OPERATION & MAINTENANCE MANUAL (SN:50001 & UP)

• This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically. If this manual has been lost or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor.
• If you sell the machine. be sure to give this manual to the new owners. Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual.
• Consult Komatsu or your Komatsu distributor for the latest available information of your machine or for questions regarding information in this manual.
• This manual may contain attachments and optional equipment that are not available in your area. Consult Komatsu or your Komatsu distributor for those items you may require.

TABLE OF CONTENTS:

KOMATSU WA800-3 AVANCE LOADER WHEEL LOADER OPERATION & MAINTENANCE MANUAL (SN:50001 & UP)

COVER...............................................................................  1
1. FOREWORD.........................................................................  3
2. SAFETY INFORMATION...............................................................  4
3. INTRODUCTION.....................................................................  5
4. LOCATION OF PLATES,TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.....................  6
5. CONTENTS.........................................................................  7
SAFETY.............................................................................. 11
	6. GENERAL PRECAUTIONS.......................................................... 12
	7. PRECAUTIONS DURING OPERATION................................................. 17
		7.1 BEFORE STARTING ENGINE.................................................. 17
		7.2 AFTER STARTING ENGINE................................................... 20
		7.3 TRANSPORTATION.......................................................... 28
		7.4 BATTERY................................................................. 29
		7.5 TOWING.................................................................. 31
	8. PRECAUTIONS FOR MAINTENANCE.................................................. 32
		8.1 BEFORE CARRYING OUT MAINTENANCE......................................... 32
		8.2 DURING MAINTENANCE...................................................... 37
		8.3 TIRES................................................................... 43
	9.POSITION FOR ATTACHING SAFETY LABELS.......................................... 45
OPERATION........................................................................... 49
	10. GENERAL VIEW................................................................ 50
		10.1 GENERAL VIEW OF MACHINE................................................ 50
		10.2 GENERAL VIEW OF CONTROLS AND GAUGES.................................... 51
	11. EXPLANATION OF COMPONENTS................................................... 52
		11.1 MACHINE MONITOR........................................................ 52
		11.2 SWITCHES............................................................... 62
		11.3 CONTROL LEVERS,PEDALS.................................................. 70
		11.4 STEERING COLUMN TILT LEVER............................................. 74
		11.5 CAP WITH LOCK.......................................................... 74
		11.6 SAFETY BAR............................................................. 75
		11.7 GREASE PUMP............................................................ 76
		11.8 BACKUP ALARM........................................................... 76
		11.9 DOOR-OPEN LOCK......................................................... 76
		11.10 TOOL BOX.............................................................. 76
		11.11 FUEL STOP LEVER....................................................... 76
		11.12 FUSE.................................................................. 77
		11.13 SLOW-BLOW FUSE........................................................ 78
		11.14 LUNCH BOX TRAY........................................................ 79
		11.15 STORAGING PLACE OF THIS MANUAL........................................ 79
		11.16 TAKING OFF POWER...................................................... 79
		11.17 PRECAUTIONS WHEN HANDLING ACCUMULATOR................................. 80
	12. OPERATION................................................................... 81
		12.1 CHECK BEFORE STARTING ENGINE........................................... 81
		12.2 STARTING ENGINE........................................................ 96
		12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE............................ 98
		12.4 MOVING MACHINE OFF..................................................... 99
		12.5 CHANGING GEAR SPEED....................................................101
		12.6 CHANGING DIRECTION.....................................................102
		12.7 TURNING................................................................104
		12.8 STOPPING MACHINE.......................................................105
		12.9 OPERATION OF WORK EQUIPMENT............................................106
		12.10 WORK POSSIBLE USING WHEEL LOADER......................................107
		12.11 PRECAUTIONS FOR OPERATION.............................................112
		12.12 ADJUSTING WORK EQUIPMENT POSTURE......................................114
		12.13 PARKING MACHINE.......................................................116
		12.14 CHECKS AFTER COMPLETION OF OPERATION..................................117
		12.15 STOPPING ENGINE.......................................................117
		12.16 CHECK AFTER STOPPING ENGINE...........................................118
		12.17 LOCKING...............................................................118
		12.18 HANDLING THE TIRES....................................................119
		12.19 REMOVAL AND INSTALLATION OF THE BUCKET................................121
	13. TRANSPORTATION..............................................................125
		13.1 LIFTING MACHINE........................................................125
	14. COLD WEATHER OPERATION......................................................126
		14.1 PRECAUTIONS FOR LOW TEMPERATURE........................................126
		14.2 PRECAUTIONS AFTER COMPLETION OF WORK...................................128
		14.3 AFTER COLD WEATHER.....................................................128
		14.4 WARMING-UP OPERATION FOR STEERING HYDRAULIC CIRCUIT IN COLD WEATHER....129
	15. LONG-TERM STORAGE...........................................................130
		15.1 BEFORE STORAGE.........................................................130
		15.2 DURING STORAGE.........................................................130
		15.3 AFTER STORAGE..........................................................130
	16. TROUBLESHOOTING.............................................................131
		16.1 WHEN MACHINE RUNS OUT OF FUEL..........................................131
		16.2 TOWING THE MACHINE.....................................................132
		16.3 IF BATTERY IS DISCHARGED...............................................135
		16.4 OTHER TROUBLE..........................................................139
MAINTENANCE ........................................................................145
	17. GUIDES TO MAINTENANCE.......................................................146
	18. OUTLINES OF SERVICE.........................................................149
		18.1 OUTLINE OF OIL, FUEL, COOLANT..........................................149
		18.2 OUTLINE OF ELECTRIC SYSTEM.............................................152
	19. WEAR PARTS LIST.............................................................153
	20. USE OF FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE.........154
	21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS..............................158
	22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...............................160
	23. MAINTENANCE SCHEDULE CHART..................................................162
		23.1 MAINTENANCE SCHEDULE CHART.............................................162
	24. SERVICE PROCEDURE...........................................................166
		24.1 INITIAL 250 HOURS SERVICE..............................................166
		24.2 WHEN REQUIRED..........................................................167
		24.3 CHECK BEFORE STARTING..................................................190
		24.4 EVERY 50 HOURS SERVICE.................................................197
		24.5 EVERY 100 HOURS SERVICE................................................198
		24.6 EVERY 250 HOURS SERVICE................................................202
		24.7 EVERY 500 HOURS SERVICE................................................206
		24.8 EVERY 1000 HOURS SERVICE...............................................212
		24.9 EVERY 2000 HOURS SERVICE...............................................218
		24.10 EVERY 4000 HOURS SERVICE..............................................228
SPECIFICATIONS......................................................................229
	25. SPECIFICATIONS..............................................................230
OPTIONS,ATTACHMENTS.................................................................233
	26. OPTIONAL PARTS AND ATTACHMENTS..............................................234
	27. SELECTING BUCKETS AND TIRES.................................................235
	28. HANDLING AUTO SHIFT SYSTEM..................................................236
		28.1 AUTOMATIC SHIFT SYSTEM.................................................236
		28.2 PRECAUTIONS WHEN CHANGING DIRECTION....................................237
	29. HANDLING JOYSTICK STEERING SYSTEM...........................................240
		29.1 EXPLANATION OF COMPONENTS..............................................240
		29.2 STRUCTURE AND FUNCTION OF JOYSTICK STEERING............................241
		29.3 OPERATION METHOD OF JOYSTICK STEERING SYSTEM...........................244
		29.4 PRECAUTIONS FOR STEERING WITH JOYSTICK.................................246
		29.5 ADJUSTMENT OF JOYSTICK CONSOLE.........................................247
		29.6 ADJUSTMENT OPERATOR'S SEAT.............................................248
	30. MAIN MONITOR FAILURE DISPLAY................................................250
		30.1 MAIN MONITOR FAILURE DISPLAY...........................................250
		30.2 ERROR CODES LIST INDICATED ON MAIN MONITOR.............................251
	31. HANDLING AUTO-GREASING SYSTEM...............................................253
		31.1 METHOD OF OPERATING AUTO-GREASING SYSTEM...............................254
		31.2 PRECAUTIONS WHEN HANDLING AUTO-GREASING SYSTEM.........................254
		31.3 METHOD OF ADJUSTING DISCHARGE FROM INJECTOR............................260
		31.4 METHOD OF SETTING TIMER................................................262
	32. AIR CONDITIONER.............................................................264
		32.1 GENERAL LOCATIONS AND FUNCTION OF CONTROL PANEL........................264
		32.2 METHOD OF OPERATION....................................................266
		32.3 COOL BOX...............................................................266
	33. AM/FM CAR RADIO.............................................................267
		33.1 EXPLANATION OF COMPONENTS..............................................267
		33.2 METHOD OF USE..........................................................269
		33.3 PRECAUTIONS WHEN USING.................................................270
	34. AM/FM RADIO-CASSETTE STEREO.................................................271
		34.1 EXPLANATION OF COMPONENTS..............................................271
		34.2 OPERATION METHOD.......................................................275
		34.3 PRECAUTIONS WHEN USING.................................................279

PLEASE NOTE:

⦁ This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
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⦁ Require some other service manual or have any queries: please WRITE to us at [email protected]