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KOMATSU WA85-3 WHEEL LOADER OPERATION & MAINTENANCE MANUAL (SN:HA960166 & UP) KOMATSU WA85-3 – PDF DOWNLOAD
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- KOMATSU WA85-3 WHEEL LOADER OPERATION & MAINTENANCE MANUAL
- SERIAL NUMBER:HA960166 & UP
- PUBLICATION NUMBER:VEAM960600
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Description
KOMATSU WA85-3 WHEEL LOADER OPERATION & MAINTENANCE MANUAL (SN:HA960166 & UP) KOMATSU WA85-3
KOMATSU WA85-3 WHEEL LOADER OPERATION & MAINTENANCE MANUAL (SN:HA960166 & UP) KOMATSU WA85-3 – PDF DOWNLOAD:
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DESCRIPTION:
KOMATSU WA85-3 WHEEL LOADER OPERATION & MAINTENANCE MANUAL (SN:HA960166 & UP) KOMATSU WA85-3
- This manual describes procedures for operation, handling, lubrication, maintenance, checking, and adjustment. It will help the operator and maintenance personnel realize peak performance through effective, economical and safe machine operation and maintenance.
- Keep this manual handy and have all personnel read it periodically. If this manual is lost or becomes dirty and can not be read, request a replacement manual from your local distributor. If you sell the machine, be sure to give this manual to the new owner.
- Continuing improvements in the design of this machine can lead to changes in detail, which may not be reflected in this manual. Consult your local distributor or Komatsu America International Company for the latest available information on your machine or for questions regarding information in this manual.
TABLE OF CONTENTS:
KOMATSU WA85-3 WHEEL LOADER OPERATION & MAINTENANCE MANUAL (SN:HA960166 & UP) KOMATSU WA85-3
MAIN MENU...................................................................................... 0 Cover.......................................................................................... 1 Table of Contents.............................................................................. 4 Introduction................................................................................... 12 Forword.................................................................................... 13 Safety Information......................................................................... 14 Introduction............................................................................... 16 Features............................................................................... 16 Breaking in a New Machine.............................................................. 16 Location of Plates, Table to Enter Serial No. and Distributor............................. 17 Machine Serial No. Plate position...................................................... 17 Engine Serial No. Plate Position....................................................... 17 Table to Enter Serial No. and Distributor.............................................. 17 EMISSION CONTROL WARRANTY.................................................................. 18 EMISSION CONTROL WARRANTY STATEMENT (APPLIES TO CANADA ONLY)........................... 18 Engine Data Plate.......................................................................... 19 GARANTIE SUR LE CONTRÔLE DES ÉMISSIONS..................................................... 20 ÉNONCÉ DE GARANTIE SUR LE CONTRÔLE DES ÉMISSIONS (APPLICABLE AU CANADA SEULEMENT):.... 20 Engine Data Plate.......................................................................... 22 Why You Should Read these Operating Instructions........................................... 23 Notes on Safety Regulations................................................................ 25 Correct Use............................................................................ 25 Safety Notes in the Operating Instructions............................................. 25 Equipment.................................................................................. 26 Loading and Transporting the Machine......................................................... 28 Loading and Transporting the Machine....................................................... 29 Securing the Articulated Steering...................................................... 29 Lifting the Machine.................................................................... 29 Driving Machine Onto Loading Area of Transport Vehicle................................. 31 Securing the Machine During Transport.................................................. 32 After Transport........................................................................ 32 Safety......................................................................................... 34 General Safety Measures.................................................................... 36 Safety Instructions.................................................................... 36 Safety Devices......................................................................... 36 Emergency Exit......................................................................... 36 Clothing and Personal Protection....................................................... 37 Machine Modifications.................................................................. 37 Before You Leave the Driver's Seat..................................................... 37 Mounting and Dismounting............................................................... 38 Fire Prevention and Fire Fighting...................................................... 39 Fire Extinguisher and First-Aid Kit.................................................... 40 Protection Against Asbestos Dust....................................................... 40 Protection Against Injuries............................................................ 41 Working at High Temperatures........................................................... 41 Roll-Over Protection System (ROPS)..................................................... 42 Attachment for Protection Against Falling Objects (FOPS)............................... 42 Attachments............................................................................ 42 Battery................................................................................ 43 Safety Measures during Operation........................................................... 44 Before You Start the Engine............................................................ 44 Machine Operation...................................................................... 46 Transport.............................................................................. 53 Safety Measures During Maintenance......................................................... 55 Personnel.............................................................................. 55 Prior to Start of Maintenance Measures................................................. 55 During Maintenance..................................................................... 58 Tires.................................................................................. 62 Labeling................................................................................... 64 Position of Safety Labels.............................................................. 64 Information Labels..................................................................... 66 Controls and InDicators....................................................................... 68 Overall View of Machine.................................................................... 69 Controls and Indicators.................................................................... 70 Control Lamps.......................................................................... 76 Measuring Indicators................................................................... 80 Switches............................................................................... 82 Control Levers, Pedals................................................................. 89 Articulated Steering Catch............................................................. 95 Traction Device........................................................................ 95 Socket................................................................................. 95 Door Unlocking System.................................................................. 96 Alarm Horn for Reverse Driving......................................................... 96 Operation...................................................................................... 98 Running in the Machine..................................................................... 99 Preparing the Machine Start................................................................100 Visual Checks..........................................................................100 Adjustments Prior to Machine Start.........................................................103 Adjusting the Driver’s Seat............................................................103 Adjusting the Steering Column..........................................................104 Adjusting the Armrest..................................................................104 Adjusting the Rear-View Mirrors........................................................104 Adjusting the Heating and Ventilation System...........................................105 Operating the Air Conditioning.........................................................107 Putting on the Safety Belt.............................................................109 Starting and Switching Off the Engine......................................................110 Starting the Engine....................................................................110 Warming up the engine..................................................................111 Switching Off the Engine...............................................................112 Driving....................................................................................113 Start-Up...............................................................................113 Changing the Driving Direction.........................................................116 Reverse Driving........................................................................117 Turning................................................................................117 Braking....................................................................................118 Pulling the parking brake..............................................................118 Stopping...............................................................................120 Longer-Distance Driving................................................................121 Operating the Machine......................................................................122 Preparing the Work Equipment...........................................................122 Tire Service Life......................................................................126 Level indicator for the bucket.........................................................126 Adjusting the Bucket Positioner........................................................127 Loading................................................................................128 Transporting...........................................................................131 Dumping / Unloading....................................................................131 Planing................................................................................133 Working With the Forklift Truck Attachment.............................................135 Precautions For Special Operations.....................................................136 After the work is finished.............................................................136 Instructions for Winter Operation..........................................................137 Longer Standstill Periods of the Machine...............................................139 Troubleshooting................................................................................142 Troubleshooting............................................................................143 Warning Lights and Indicators..........................................................143 Electrical System......................................................................144 Engine.................................................................................145 Hydraulic system.......................................................................148 Brakes.................................................................................150 Axles..................................................................................151 Driver’s cab...........................................................................151 Emergency Steering Characteristics.....................................................152 Emergency Lowering System..............................................................152 Starting the Engine with a Battery Jumper Cable........................................153 Towing the Machine.....................................................................155 Inadequate Braking Effect..............................................................157 Maintenance....................................................................................160 Maintenance Basics.........................................................................161 Preparing the Machine for Maintenance..................................................161 Cleaning the Machine...................................................................162 Working-Area-Dependent Maintenance.....................................................163 Lubricants and Operating Agents........................................................164 Axles..................................................................................171 Replacing Safety-Related Parts.........................................................171 Welding Instructions...................................................................172 Spare Parts and Consumable Components..................................................173 Electrical System......................................................................174 Tires..................................................................................177 Torque for Standard Nuts and Bolts.....................................................179 Maintenance Schedule.......................................................................181 Maintenance Prior to Start.................................................................183 Visual Checks..........................................................................183 Cooling System, Checking the Coolant Level, Topping off Coolant........................183 Engine, Checking the Oil Level, Topping off Oil........................................184 Engine, Draining off Oil...............................................................185 Checking the Fuel Level, Refueling.....................................................186 Checking the Controls..................................................................187 Checking the Electrical Connections....................................................187 Heater / air conditioning: checking rate of air flow...................................188 Other Maintenance Measures Prior to Start..............................................188 Maintenance upon demand....................................................................189 Checking the air-conditioning system...................................................189 Maintenance Every 10 Operating Hours.......................................................190 Lubrication............................................................................190 Maintenance After the First 50 Operating Hours.............................................191 Engine, Changing Oil and Replacing the Oil Filter Cartridge............................191 V-Belt, Checking the Condition.........................................................193 V-Belt, Checking and Adjusting the Tension.............................................193 Hydraulic System, Replacing the Filter Insert..........................................194 Checking and Tightening the Wheel Nuts.................................................195 Front and Rear Axle, Changing Oil......................................................196 Transfer Gear - Changing Oil...........................................................197 Maintenance Every 50 Operating Hours.......................................................199 Checking cooling System, coolant level in the radiator and expansion tank..............199 Draining Off Water and Dirt Deposits From the Fuel Tank................................200 Checking the Service Brake and Oil Level, Refilling Oil................................200 Checking the Battery and Acid Level....................................................201 Lubrication............................................................................203 Maintenance Every 100 Operating Hours......................................................204 Draining the Water Separator, Removing Water and Dirt Deposits.........................204 Maintenance Every 250 Operating Hours......................................................205 Changing the Engine Oil and Oil Filter Cartridge.......................................205 Checking the V-Belt Condition..........................................................205 Checking and Adjusting the V-belt Tension..............................................205 Front and Rear Axle, Checking the Oil Level............................................206 Air Filter, Removing/Re-Installing AND Checking/Cleaning the Filter Insert.............208 Cleaning the Radiator Segments.........................................................210 Lubrication............................................................................211 Maintenance Every 500 Operating Hours......................................................212 Changing the Fuel Filter and Filter Element............................................212 Changing the Filter Cartridge of the Hydraulic System..................................214 Cleaning the Water Separator...........................................................214 Lubrication............................................................................215 Transfer Gear, Checking the Oil Level and Refilling Oil................................215 Air Filter, Replacing the Filter Insert, Replacing the Safety Filter...................216 Heater/air conditioning: clean filter fleece of heater unit............................217 Heater/air conditioning: Cleaning the condenser........................................218 Maintenance Every 1000 Operating Hours.....................................................219 Cooling System, Exchanging Coolant and Cleaning the System............................219 Front Axle, Oil Change.................................................................221 Rear Axle, Oil Change..................................................................221 Transfer Gear, Oil Change..............................................................221 Service Brake..........................................................................221 Checking and Adjusting System Pressures................................................221 Checking and Adjusting the Valve clearance.............................................221 Checking/Adjusting the Injection Nozzles, Nozzle Pressure/ Fuel-Jet Pattern............222 Checking the Accumulator Gas Pressure..................................................222 Maintenance Every 2000 Operating Hours.....................................................223 Hydraulic System, Oil Change...........................................................223 Bleeding the Hydraulic Oil Tank........................................................224 Cooling System, Checking the Antifreeze Content of the Coolant.........................224 Checking the Cooling System............................................................224 Checking the Fuel Pump.................................................................224 Checking the Fuel and Coolant Tubes, Replacing the Tubes (if required).................224 Checking the Water Pump................................................................225 Checking and Adjusting the Fuel Injection and Injection time...........................225 Technical Data.................................................................................226 Technical Data.............................................................................227 Noise Emission Levels..................................................................228 Vibration Level........................................................................228 Limit Values for Slopes................................................................228 Special Equipment and Attachments..............................................................230 ALS-Electronics............................................................................231 Structure and Functioning Principle of the ALS-Electronics.............................231 Precautionary Measures for Switching on the ALSElectronics...........................231 Operation of the ALS-Electronics.......................................................232 Handling of the Pressure Accumulator...................................................233 Index..........................................................................................234
PLEASE NOTE:
⦁ This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
⦁ Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
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