Komatsu WD600-1H 10169 and up Wheel Dozer Shop Manual – PDF DOWNLOAD

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Komatsu WD600-1H 10169 and up Wheel Dozer Shop Manual

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Komatsu WD600-1H 10169 and up Wheel Dozer Shop Manual

Brands: Komatsu
Equipment Type: Wheel Dozer
Manuals Type: Shop Manual
Machine Model: WD600-1H
Serial Number: 10169 and up
Book Code: SEBMW01501
Language: English
Pages: 691
File Format: Portable Document Format (PDF)

KOMATSU WD600-1H 10169 AND UP WHEEL DOZER SHOP MANUAL – PDF DOWNLOAD:

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DESCRIPTION:

Komatsu WD600-1H 10169 and up Wheel Dozer Shop Manual

FOREWORD:

GENERAL:

• This shop manual has been prepared as an aid to improve the quality of repairs by giving the servicemen an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to full effect at every opportunity.
• This shop manual mainly contains the necessary technical information for operations performed in a service workshop. For ease of understanding, the manual is divided into the following chapters; these chapters are further divided into the each main group of components.

STRUCTURE AND FUNCTION:
This section explains the structure and function of each component. It serves not only to give an understanding of the structure, but also serves as reference material for troubleshooting.
TESTING AND ADJUSTING:
This section explains checks to be made before and after performing repairs, as well as adjustments to be made at completion of the checks and repairs. Troubleshooting charts correlating “Problems” to “Causes” are also included in thissection.
DISASSEMBLY AND ASSEMBLY:
This section explains the order to be followed when removing, installing, disassembling or assembling each component, as well as precautions to be taken for these operations.
MAINTENANCE STANDARD :
This section gives the judgement standards when inspecting disassembled parts.

TABLE OF CONTENTS:

Komatsu WD600-1H 10169 and up Wheel Dozer Shop Manual

COVER................................................................................................................................................................  1
CONTENTS.............................................................................................................................................................  2
01 GENERAL........................................................................................................................................................... 20
	GENERAL ASSEMBLY DRAWING......................................................................................................................................... 21
	SPECIFICATIONS................................................................................................................................................... 22
	WEIGHT TABLE..................................................................................................................................................... 25
	LIST OF LUBRICANT WATER.......................................................................................................................................... 26
10 STRUCTURE AND FUNCTION............................................................................................................................................ 28
	POWER TRAIN...................................................................................................................................................... 29
	TORQUE CONVERTER AND TRANSMISSION PIPING......................................................................................................................... 33
	LUBRICATION BYPASS VALVE......................................................................................................................................... 34
	TORQUE CONVERTER ................................................................................................................................................ 35
	TORQUE CONVERTER REGULATOR VALVE................................................................................................................................. 37
	TORQUE CONVERTER RELIEF VALVE.................................................................................................................................... 39
	TORQUE CONVERTER COLD RELIEF VALVE............................................................................................................................... 40
	TRANSMISSION CONTROL VALVE....................................................................................................................................... 45
	TRANSMISSION SOLENOID VALVE...................................................................................................................................... 54
	EMERGENCY MANUAL SPOOL........................................................................................................................................... 56
	TRANSFER......................................................................................................................................................... 57
	DRIVE SHAFT...................................................................................................................................................... 58
	CENTER SUPPORT................................................................................................................................................... 59
	AXLE............................................................................................................................................................. 60
	FRONT DIFFERENTIAL............................................................................................................................................... 62
	REAR DIFFERENTIAL................................................................................................................................................ 64
	FINAL DRIVE...................................................................................................................................................... 69
	AXLE MOUNT....................................................................................................................................................... 71
	CENTER HINGE PIN................................................................................................................................................. 73
	STEERING PIPING.................................................................................................................................................. 74
	STEERING COLUMN.................................................................................................................................................. 75
	HYDRAULIC CIRCUIT FOR STEERING................................................................................................................................... 76
	STEERING VALVE................................................................................................................................................... 78
	TWO-WAY RESTRICTOR VALVE......................................................................................................................................... 86
	EMERGENCY STEERING PIPING........................................................................................................................................ 87
	DIVERTER VALVE................................................................................................................................................... 88
	BRAKE AND AIR PIPING............................................................................................................................................. 91
	BRAKE AND AIR CIRCUIT DIAGRAM.................................................................................................................................... 93
	AIR GOVERNOR..................................................................................................................................................... 95
	AIR TANK......................................................................................................................................................... 97
	SAFETY VALVE..................................................................................................................................................... 97
	BRAKE VALVE...................................................................................................................................................... 98
	TWO-WAY VALVE....................................................................................................................................................102
	RELAY VALVE......................................................................................................................................................103
	BRAKE CHAMBER....................................................................................................................................................104
	SLACK ADJUSTER...................................................................................................................................................106
	BRAKE............................................................................................................................................................109
	PARKING BRAKE....................................................................................................................................................111
	HYDRAULIC PIPING.................................................................................................................................................113
	HYDRAULIC CIRCUIT DIAGRAM........................................................................................................................................115
	WORK EQUIPMENT LEVER LINKAGE.....................................................................................................................................117
	HYDRAULIC TANK...................................................................................................................................................118
	LINE OIL FILTER..................................................................................................................................................120
	DECO VALVE.......................................................................................................................................................121
	MAIN CONTROL VALVE...............................................................................................................................................132
	LUBRICATION OF WORK EQUIPMENT....................................................................................................................................137
	BLADE LINKAGE....................................................................................................................................................139
	ROPS CANOPY......................................................................................................................................................141
	CAB..............................................................................................................................................................142
	AIR CONDITIONER..................................................................................................................................................143
	MONITOR SYSTEM...................................................................................................................................................147
	COMBINATION SWITCH...............................................................................................................................................148
	ENGINE STARTING CIRCUIT..........................................................................................................................................149
	ENGINE STOP CIRCUIT..............................................................................................................................................150
	ELECTRICAL TRANSMISSION CONTROL..................................................................................................................................152
	AUTO PRIMING SYSTEM(APS).........................................................................................................................................156
20 TESTING AND ADJUSTING.............................................................................................................................................162
	STANDARD VALUE TABLE FOR ENGINE..................................................................................................................................163
	STANDARD VALUE TABLE FOR CHASSIS.................................................................................................................................164
	TESTING AND ADJUSTING............................................................................................................................................168
		TESTING AND ADJUSTING OF ENGINE..............................................................................................................................169
			TOOL LIST FOR TESTING AND ADJUSTING......................................................................................................................170
			MEASURING ENGINE SPEED...................................................................................................................................171
			MEASUEING EXHAUST GAS COLOR..............................................................................................................................173
			ADJUSTING VALVE CLEARANCE................................................................................................................................174
			MEASURING COMPRESSION PRESSURE...........................................................................................................................175
			MEASURING BLOW-BY PRESSURE...............................................................................................................................176
			MEASURING ENGINE OIL PRESSURE............................................................................................................................177
			TESTING AND ADJUSTING FUEL INJECTION TIMING..............................................................................................................178
			REPLACING FAN BELT,ADJUSTING AUTO-TENSIONER..............................................................................................................180
			TESTING AND ADJUSTING ALTERNATOR BELT TENSION............................................................................................................181
			TESTING AND ADJUSTING BELT TENSION FOR AIR CONDITIONER COMPRESSOR........................................................................................181
			MEASURING EXHAUST TEMPERATURE............................................................................................................................182
			MEASURING AIR SUPPLY PRESSURE(BOOST PRESSURE)............................................................................................................183
			MEASURING ACCELERATOR PEDAL OPERATING FORCE AND OPERATING ANGLE..........................................................................................184
			METHOD FOR ADJUSTING ENGINE STOP MOTOR CABLE.............................................................................................................187
		TESTING AND ADJUSTING OF POWER TRAIN.........................................................................................................................189
			TOOL LIST FOR TESTING AND ADJUSTING......................................................................................................................190
			MEASURING OIL PRESSURE OF TORQUE CONVERTER AND TRANSMISSION .............................................................................................191
			METHOD FOR OPERATION OF EMERGENCY MANUAL SPOOL...........................................................................................................193
			TIRE AND WHEEL...........................................................................................................................................194
			MEASURING SHIFT LEVER....................................................................................................................................195
		TESTING AND ADJUSTING OF STEERING SYSTEM.....................................................................................................................196
			TOOL LIST FOR TESTING AND ADJUSTING......................................................................................................................197
			MEASURING STEERING WHEEL PLAY............................................................................................................................198
			MEASURING OPERATING FORCE OF STEERING WHEEL..............................................................................................................199
			MEASURING OPERATING TIME OF STEERING WHEEL...............................................................................................................200
			TESTING STEERING LINKAGE.................................................................................................................................201
			ADJUSTING STEERING LINKAGE...............................................................................................................................202
			MEASURING STEERIGN OIL PRESSURE..........................................................................................................................204
		TESTING AND ADJUSTING OF BRAKE AND AIR SYSTEM................................................................................................................205
			TOOL LIST FOR TESTING AND ADJUSTING......................................................................................................................206
			MEASURING BRAKE PEDAL....................................................................................................................................207
			MEASURING AIR PRESSURE...................................................................................................................................208
			TESTING BRAKE PERFORMANCE................................................................................................................................211
			CHECKING BRAKE PISTON LEAKAGE............................................................................................................................212
			MEASURING WEAR OF BRAKE DISC.............................................................................................................................213
			AIR BLEEDING FROM BRAKE LINE.............................................................................................................................214
			TESTING PAKING BRAKE PERFORMANCE.........................................................................................................................215
			CHECKING AND ADJUSTING PARKING BRAKE.....................................................................................................................216
		TESTING AND ADJUSTING OF WORK EQUIPMENT SYSTEM...............................................................................................................218
			TOOL LIST FOR TESTING AND ADJUSTING......................................................................................................................219
			MEASURING PITCH,TILT AND LIFT CNTROL LEVERS..............................................................................................................220
			ADJUSTING PITCH,TILT AND LIFT CONTROL LEVERS.............................................................................................................221
			MEASURING HYDRAULIC PRESSURE OF WORK EQUIPMENT...........................................................................................................222
			MEASURING WORK EQUIPMETN SPEED...........................................................................................................................223
			MEASURING HYDRAULIC DRIFT OF WORK EQUIPMENT CYLINDER.....................................................................................................224
	TROUBLESHOOTIN...................................................................................................................................................225
		POINTS TO REMEMBER WHEN TROUBLESHOOTIN.......................................................................................................................226
		SEQUENCE OF EVENTS IN TROUBLESHOOTIN.........................................................................................................................227
		POINTS TO REMEMBER WHEN CARRYING OUT MAINTENANCE.............................................................................................................228
		CHECKS BEFORE TROUBLESHOOTIN.................................................................................................................................236
		METHOD OF READING TROUBLESHOOTING TABLE......................................................................................................................237
		METHOD OF USING YES-NO TROUBLESHOOTING FLOW CHART............................................................................................................239
		TROUBLESHOOTING OF ENGINE SYSTEM.............................................................................................................................241
			METHOD OF USING TROUBLESHOOTING CHARTS...................................................................................................................242
			S-1 STARTING PERFORMANCE IS POOR(STARTING ALWAYS TAKES TIME).............................................................................................246
			S-2 ENGINE DOES NOT START................................................................................................................................248
				(1) ENGINE DOES NOT TURN.............................................................................................................................248
				(2) ENGINE TURNS BUT NO EXHAUST SMOKE CONES OUT(FUEL IS NOT BEING INJECTED)..........................................................................249
				(3) EXHAUST GAS SMOKE COMES OUT ENGINE DOES NOT START(FUEL IS BEING INJECTED)........................................................................250
			S-3 ENGINE DOES NOT PICK-UP SMOOTHLY(FOLLOW-UP IS POOR)..................................................................................................251
			S-4 ENGINE STOPS DURING OPERATIONS.......................................................................................................................252
			S-5 ENGINE DOES NOT ROTATE SMOOTHLY(HUNTING).............................................................................................................253
			S-6 ENGINE LACKS OUTPUT(NO POWER)........................................................................................................................254
			S-7 EXHAUST SMOKE IS BLACK(INCOMPLETE COMBUSTION)........................................................................................................255
			S-8 OIL COMSUMPTION IS EXCESSIVE(OR EXHAUST SMOKE IS BLUE)...............................................................................................256
			S-9 OIL BECOMES CONTAMINATED QUICKLY.....................................................................................................................257
			S-10 FUEL CONSUMPTION IS EXCESSIVE.......................................................................................................................258
			S-11 OIL IS IN COOLING WATER,OR WATER SPURTS BACK,OR WATER LEVEL GOES DOWN...............................................................................259
			S-12 OIL PRESSURE LAMP LIGHTS UP(DROP IN OIL PRESSURE)...................................................................................................260
			S-13 OIL LEVEL RISES.....................................................................................................................................261
			S-14 WATER TEMPERATURE BECOMES TOO HIGH(OVERHEATING).....................................................................................................262
			S-15 ABNORMAL NOISE IS MADE..............................................................................................................................263
			S-16 VIBRATION IS EXCESSIVE..............................................................................................................................264
		TROUBLESHOOTING OF POWER TRAIN...............................................................................................................................265
			METHOD OF LOCATING MAIN PROBLEM POINTS WHEN TROUBLESHOOTING TRANSMISSION SYSTEM..........................................................................266
			TROUBLESHOOTING TABLE....................................................................................................................................267
				MACHINE DOES NOT MOVE................................................................................................................................267
				MACHINE LACKS POWER OR SPEED.........................................................................................................................269
				EXCESSIVE TIME LAG WHEN STARTING MACHINE OR SHIFTIGN GEAR............................................................................................270
				TORQUE CONVERTER OIL TEMPERATURE TOO HIGH............................................................................................................271
		TROUBLESHOOTING OF STEERING SYSTEM...........................................................................................................................272
			TROUBLESHOOTING TABLE....................................................................................................................................273
				STEERING WHEEL MOVES UNSTEADILY OR IS SUBJECTED TO LARGE SHOCK.......................................................................................273
				MACHINE TENDS TO TURN NATURALLY IN ONE PARTICULAR....................................................................................................273
				LEFT AND RIGHT TURNING RADII ARE DIFFERENT...........................................................................................................273
				STEERING WHEEL IS SLUGGISH...........................................................................................................................274
				STEERING WHEEL DOES NOT TURN.........................................................................................................................275
		TROUBLESHOOTING OF BRAKE AND AIR SYSTEM......................................................................................................................276
			TROUBLESHOOTING TABLE....................................................................................................................................277
				AIR PRESSURE DOES NOT RISE AT ALL....................................................................................................................277
				AIR PRESSURE DOES NOT RISE TO THE SPECIFIED RANGE....................................................................................................278
				BRAKE IS INEFFECTIVE OR NOT VERY EFFECTIVE...........................................................................................................279
				BRAKE DOES NOT RELEASE,OR DRAGS......................................................................................................................280
				PARKING BRAKE DOES NOT RELEASE,OR DRAGS..............................................................................................................281
			TROUBLESHOOTING OF WORK EQUIPMENT SYSTEM.................................................................................................................282
				TROUBLESHOOTING TABLE................................................................................................................................283
					BLADE DOES NOT RISE..............................................................................................................................283
					BLADE MOVES SLOWLY OR DOES NOT HAVE SUFFICIENT LIFTING POWER.....................................................................................284
					BLADE MOVEMENT BECOMES SLOW AFTER IT REACHES A CERTAIN HEIGHT....................................................................................285
					BLADE CANNOT BE HELD DOWN WITH LIFT CYLINDER.....................................................................................................285
					BLADE HAS LARGE HYDRAULIC DRIFT..................................................................................................................285
					BLADE MOVEMENT IS UNSTEADY DURING WORK...........................................................................................................285
					BLADE LOWERS MOMENTARILY WHEN CONTROL LEVER IS SHIFTED FROM "HOLD" TO "RISE".....................................................................285
					BLADE DOES NOT TILT..............................................................................................................................286
					BLADE MOVES SLOWLY OR HAS INSUFFICIENT TILT POWER................................................................................................287
					EXCESSIVE HYDRAULIC DRIFT OR BLACE WHEN TILTED...................................................................................................288
					BLADE DOES NOT PITCH.............................................................................................................................288
					BLADE PITCH MOVEMENT IS SLOW OR LACKS POWER......................................................................................................288
			TROUBLESHOOTING OF ELECTRICAL SYSTEM.....................................................................................................................289
				METHOD OF USING YES-NO TROUBLESHOOTING FLOW CHART....................................................................................................290
				CONNECTION TABLE FOR CONNECTOR PIN NUMBERS...........................................................................................................292
				CONNECTOR ARRANGEMENT DIAGRAM........................................................................................................................297
				ELECTRICAL CIRCUIT DIAGRAM...........................................................................................................................298
					ENGINE STARTING CIRCUIT..........................................................................................................................298
					TRANSMISSION CONTROL CIRCUIT.....................................................................................................................299
					PREHEATING CIRCUIT...............................................................................................................................300
				TROUBLSHOOTING CHART FOR ELECTRICAL SYSTEM...........................................................................................................301
					E-1 ENGINE DOES NOT START........................................................................................................................302
					E-2 ENGINE DOES NOT STOP.........................................................................................................................306
					E-3 ENGINE STOPS WHEN TRAVELING..................................................................................................................307
					E-4 TRANSMISSION IS NOT RETURNED TO NEUTRAL WHEN PARKING BRAKE IS APPLIED........................................................................308
					E-5 MACHINE DOES NOT TRAVEL FORWARD..............................................................................................................309
					E-6 MACHINE DOES NOT TRAVEL REVERSE..............................................................................................................311
					E-7 TRANSMISSION DOES NOT SHIFT GEAR(F-R DIRECTION NORMAL).......................................................................................313
					E-8 MACHINE DOES NOT TRAVEL WHEN TRANSMISSION CUT-OFF SELECTOR SWITCH IS ON(MACHINE TRAVELS WHEN TRANSMISSION CUT-OFF SELECTOR SWITCH IS OFF)....314
					E-9 TRANSMISSION CANNOT BE CUT-OFF(WHEN TRANSMISSION CUT-OFF SELECTOR SWITCH IS ON AND DEPRESS LEFT BRAKE PEDAL).................................314
					E-10 TRANSMISSION DOES NOT RETURN TO NEUTRAL.....................................................................................................315
					E-11 PREHEATING DOES NOT DISPLAY.................................................................................................................317
						a) PREHEATING DOES NOT DISPLAY WHEN STARTING SWITCH ON.......................................................................................317
						b) PREHEATING DISPLAYS WHEN TURN PREHEATING SWITCH TURN ON,BUT DOES NOT DISPLAY WHEN TURN PREHEATING SWITCH AUTO.............................318
30 DISASSEMBLY AND ASSEMBLY..........................................................................................................................................319
	METHOD OF USIGN MANUAL...........................................................................................................................................320
	PRECAUTIONS WHEN CARRYING OUT OPERATION..........................................................................................................................321
	DISASSEMBLY AND ASSEMBLY OF ENGINE...............................................................................................................................323
		STARTING MOTOR ASSEMBLY(UPPER)...............................................................................................................................324
			REMOVAL..................................................................................................................................................324
			INSTALLATION.............................................................................................................................................324
		STARTING MOTOR ASSEMBLY(LOWER)...............................................................................................................................324
			REMOVAL..................................................................................................................................................324
			INSTALLATION.............................................................................................................................................324
		ALTERNATOR...................................................................................................................................................325
			REMOVAL..................................................................................................................................................325
			INSTALLATION.............................................................................................................................................325
		OIL COOLER ASSEMBLY..........................................................................................................................................326
			REMOVAL..................................................................................................................................................326
			INSTALLATION.............................................................................................................................................326
		FUEL INJECTION PUMP..........................................................................................................................................327
			REMOVAL..................................................................................................................................................327
			INSTALLATION.............................................................................................................................................327
		WATER PUMP...................................................................................................................................................328
			REMOVAL..................................................................................................................................................328
			INSTALLATION.............................................................................................................................................328
		NOZZLE HOLDER................................................................................................................................................329
			REMOVAL..................................................................................................................................................329
			INSTALLATION.............................................................................................................................................329
		TURBOCHARGER.................................................................................................................................................330
			REMOVAL..................................................................................................................................................330
			INSTALLATION.............................................................................................................................................331
		ENGINE FRONT SEAL............................................................................................................................................332
			REPLACEMENT..............................................................................................................................................332
		ENGINE REAR SEAL.............................................................................................................................................334
			REPLACEMENT..............................................................................................................................................334
		CYLINDER HEAD................................................................................................................................................336
			REMOVAL..................................................................................................................................................336
			INSTALLATION.............................................................................................................................................341
		THERMOSTAT...................................................................................................................................................343
			REMOVAL..................................................................................................................................................343
			INSTALLATION.............................................................................................................................................343
		AFTERCOOLER CORE.............................................................................................................................................344
			REMOVAL..................................................................................................................................................344
			INSTALLATION.............................................................................................................................................345
		RADIATOR.....................................................................................................................................................346
			REMOVAL..................................................................................................................................................346
			INSTALLATION.............................................................................................................................................349
		ENGINE.......................................................................................................................................................352
			REMOVAL..................................................................................................................................................352
			INSTALLATION.............................................................................................................................................359
		FUEL TANK....................................................................................................................................................366
			REMOVAL..................................................................................................................................................366
			INSTALLATION.............................................................................................................................................368
	DISASSEMBLY AND ASSEMBLY OF POWER TRAIN..........................................................................................................................370
		HYDRAULIC PUMP ASSEMBLY......................................................................................................................................371
			REMOVAL..................................................................................................................................................371
			INSTALLATION.............................................................................................................................................372
		TORQUE CONVERTER ASSEMBLY....................................................................................................................................373
			REMOVAL..................................................................................................................................................373
			INSTALLATION.............................................................................................................................................377
			DISASSEMBLY..............................................................................................................................................381
			ASSEMBLY.................................................................................................................................................387
		TRANSMISSION.................................................................................................................................................394
			REMOVAL..................................................................................................................................................394
			INSTALLATION.............................................................................................................................................400
			DISASSEMBLY..............................................................................................................................................406
			ASSEMBLY.................................................................................................................................................421
		TRANSFER ASSEMBLY............................................................................................................................................437
			DISASSEMBLY..............................................................................................................................................437
			ASSEMBLY.................................................................................................................................................446
		TRANSMISSION CONTROL VALVE...................................................................................................................................457
			REMOVAL..................................................................................................................................................457
			INSTALLATION.............................................................................................................................................458
			DISASSEMBLY AND ASSEMBLY.................................................................................................................................459
		FRONT DIFFERENTIAL...........................................................................................................................................463
			REMOVAL..................................................................................................................................................463
			INSTALLATION.............................................................................................................................................465
		REAR DIFFERENTIAL............................................................................................................................................467
			REMOVAL..................................................................................................................................................467
			INSTALLATION.............................................................................................................................................470
		DIFFERENTIAL GEAR ASSEMBLY...................................................................................................................................473
			DISASSEMBLY..............................................................................................................................................473
			ASSEMBLY.................................................................................................................................................477
		FRONT AXLE...................................................................................................................................................483
			REMOVAL..................................................................................................................................................483
			INSTALLATION.............................................................................................................................................485
		REAR AXLE....................................................................................................................................................487
			REMOVAL..................................................................................................................................................487
			INSTALLATION.............................................................................................................................................491
		CENTER SUPPORT...............................................................................................................................................495
			REMOVAL..................................................................................................................................................495
			INSTALLATION.............................................................................................................................................496
			DISASSEMBLY..............................................................................................................................................497
			ASSEMBLY.................................................................................................................................................499
		DRIVE SHAFT..................................................................................................................................................501
			DISASSEMBLY..............................................................................................................................................501
			ASSEMBLY.................................................................................................................................................503
		FINAL DRIVE ASSEMBLY.........................................................................................................................................505
			DISASSEMBLY..............................................................................................................................................505
			ASSEMBLY.................................................................................................................................................508
	DISASSEMBLY AND ASSEMBLY OF STEERING SYSTEM......................................................................................................................511
		STEERING GEAR................................................................................................................................................512
			REMOVAL..................................................................................................................................................512
			INSTALLATION.............................................................................................................................................514
		STEERING GEAR BOX............................................................................................................................................516
			DISASSEMBLY..............................................................................................................................................516
			ASSEMBLY.................................................................................................................................................517
		STEERING VALVE...............................................................................................................................................519
			REMOVAL..................................................................................................................................................519
			INSTALLATION.............................................................................................................................................521
			DISASSEMBLY AND ASSEMBLY.................................................................................................................................523
		STEERING CYLINDER ASSEMBLY...................................................................................................................................525
			REMOVAL..................................................................................................................................................525
			INSTALLATION.............................................................................................................................................526
			DISASSEMBLY..............................................................................................................................................528
			ASSEMBLY.................................................................................................................................................530
		CENTER HINGE PIN.............................................................................................................................................532
			REMOVAL..................................................................................................................................................532
			INSTALLATION.............................................................................................................................................540
	DISASSEMBLY AND ASSEMBLY OF BRAKE AND AIR SYSTEM.................................................................................................................550
		BRAKE VALVE..................................................................................................................................................551
			REMOVAL..................................................................................................................................................551
			INSTALLATION.............................................................................................................................................553
			DISASSEMBLY..............................................................................................................................................555
			ASSEMBLY.................................................................................................................................................557
		BRAKE CHAMBER................................................................................................................................................559
			REMOVAL..................................................................................................................................................559
			INSTALLATION.............................................................................................................................................562
			DISASSEMBLY..............................................................................................................................................565
			ASSEMBLY.................................................................................................................................................568
		SLACK ADJUSTER...............................................................................................................................................571
			REMOVAL..................................................................................................................................................571
			INSTALLATION.............................................................................................................................................571
			DISASSEMBLY..............................................................................................................................................572
			ASSEMBLY.................................................................................................................................................573
		BRAKE ASSEMBLY...............................................................................................................................................574
			REMOVAL..................................................................................................................................................574
			INSTALLATION.............................................................................................................................................577
			DISASSEMBLY..............................................................................................................................................580
			ASSEMBLY.................................................................................................................................................583
		SPRING CYLINDER..............................................................................................................................................586
			REMOVAL..................................................................................................................................................586
			INSTALLATION.............................................................................................................................................587
			DISASSEMBLY..............................................................................................................................................588
			ASSEMBLY.................................................................................................................................................589
		PARKING BRAKE................................................................................................................................................590
			REMOVAL..................................................................................................................................................590
			INSTALLATION.............................................................................................................................................593
		PARKING BRAKE PAD............................................................................................................................................596
			REMOVAL..................................................................................................................................................596
			INSTALLATION.............................................................................................................................................596
	DISASSEMBLY AND ASSEMBLY OF WORK EQUIPMENT SYSTEM................................................................................................................597
		HYDRAULIC TANK...............................................................................................................................................598
			REMOVAL..................................................................................................................................................598
			INSTALLATION.............................................................................................................................................600
		HYDRAULIC FILTER.............................................................................................................................................602
			REMOVAL..................................................................................................................................................602
			INSTALLATION.............................................................................................................................................603
		WORK EQUIPMETN,STEERING PUMP.................................................................................................................................604
			REMOVAL..................................................................................................................................................604
			INSTALLATION.............................................................................................................................................605
		SOLENOID VALVE...............................................................................................................................................606
			REMOVAL..................................................................................................................................................606
			INSTALLATION.............................................................................................................................................606
		MJAIN CONTROL VALVE..........................................................................................................................................607
			REMOVAL..................................................................................................................................................607
			INSTALLATION.............................................................................................................................................608
			DISASSEMBLY AND ASSEMBLY.................................................................................................................................609
		LIFT CYLINDER................................................................................................................................................611
			REMOVAL..................................................................................................................................................611
			INSTALLATION.............................................................................................................................................611
		PITCH AND TILT CYLINDER......................................................................................................................................612
			REMOVAL..................................................................................................................................................612
			INSTALLATION.............................................................................................................................................612
			DISASSEMBLY..............................................................................................................................................613
			ASSEMBLY.................................................................................................................................................615
		WORK EQUIPMENT...............................................................................................................................................618
			REMOVAL..................................................................................................................................................618
			INSTALLATION.............................................................................................................................................621
			DISASSEMBLY..............................................................................................................................................626
			ASSEMBLY.................................................................................................................................................628
		REAR BUMPER..................................................................................................................................................631
			REMOVAL..................................................................................................................................................631
			INSTALLATION.............................................................................................................................................633
40 MAINTENANCE STANDARD..............................................................................................................................................635
	ENGINE MOUNT.....................................................................................................................................................636
	TRANSMISSION MOUNT...............................................................................................................................................637
	TORQUE CONVERTER.................................................................................................................................................638
	TORQUE CONVERTER REGULATOR VALVE.................................................................................................................................639
	TRANSMISSION.....................................................................................................................................................640
	TRANSMISSION SOLENOID VALVE......................................................................................................................................643
	TRANSMISSION CONTROL VALVE.......................................................................................................................................644
	TRANSFER.........................................................................................................................................................648
	DRIVE SHAFT......................................................................................................................................................650
	CENTER SUPPORT...................................................................................................................................................651
	AXLE MOUNT.......................................................................................................................................................652
	DIFFERENTIAL.....................................................................................................................................................654
	NO SPIN DIFFENENTIAL.............................................................................................................................................658
	FINAL DRIVE......................................................................................................................................................659
	STEERING COLUMN AND GEAR BOX.....................................................................................................................................661
	CENTER HINGE PIN.................................................................................................................................................663
	STEERING VALVE...................................................................................................................................................665
	STEERING CYLINDER MOUNT..........................................................................................................................................666
	DIVERTER VALVE...................................................................................................................................................667
	EMERGENCY STEERING PUMP..........................................................................................................................................668
	BRAKE VALVE......................................................................................................................................................669
	BRAKE CHAMBER....................................................................................................................................................671
	SLACK ADJUSTER...................................................................................................................................................672
	BRAKE............................................................................................................................................................673
	PARKING BRAKE....................................................................................................................................................675
	SPRING CYLINDER..................................................................................................................................................676
	BLADE LINKAGE....................................................................................................................................................677
	CUTTING EDGE AND END BIT.........................................................................................................................................680
	MAIN CONTROL VALVE...............................................................................................................................................681
	HYDRAULIC CYLINDER...............................................................................................................................................683
	HYDRAULIC PUMP...................................................................................................................................................686
	DECO VALVE.......................................................................................................................................................688
90 OTHERS............................................................................................................................................................689
	ELECTRICAL CIRCUIT DIAGRAM.......................................................................................................................................690

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted