Komatsu WD600-1H Wheel Dozer Operation & Maintenance Manual SN 10169 – PDF DOWNLOAD

Description

Komatsu WD600-1H Wheel Dozer Operation & Maintenance Manual

FILE DETAILS:

Komatsu WD600-1H Wheel Dozer Operation & Maintenance Manual

Brands: Komatsu
Equipment Type:  Wheel Dozer
Manuals Type: Operation & Maintenance Manual
Machine Model: WD600-1
Serial Number: 10169 and up
Book Code: SEAMW01900
Language: English
Pages: 209
File Format: Portable Document Format (PDF)

KOMATSU WD600-1H WHEEL DOZER OPERATION & MAINTENANCE MANUAL SN 10169 – PDF DOWNLOAD:

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Komatsu WD600-1H Wheel Dozer Operation & Maintenance Manual

FOREWORD:

• This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically. If this manual has been lost or has become dirty and can not be read. request a replacement manual from Komatsu or your Komatsu distributor.
• If you sell the machine, be sure to give this manual to the new owners. Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information of your machine or for questions regarding information in this manual.
• This manual may contain attachments and optional equipment that are not available in your area. Consult Komatsu or your Komatsu distributor for those items you may require.

TABLE OF CONTENTS:

Komatsu WD600-1H Wheel Dozer Operation & Maintenance Manual

MAIN MENU...............................................................................  0
COVER...................................................................................  1
1. FOREWARD.............................................................................  2
2. SAFETY INFORMATION...................................................................  5
3. INTRODUCTION.........................................................................  7
	3.1 INTENDED USE....................................................................  7
	3.2 FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE....................................  7
	3.3 BREAKING IN THE MACHINE.........................................................  7
4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR........................  8
	4.1 MACHINE SERIAL NO. PLATE POSITION...............................................  8
	4.2 ENGINE SERIAL NO. PLATE POSITION................................................  8
	4.3 POSITION OF SERVICE METER.......................................................  9
	4.4 TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.......................................  9
5. CONTENTS............................................................................. 10
SAFETY.................................................................................. 14
	6. GENERAL PRECAUTIONS.............................................................. 15
	7. PRECAUTIONS FOR OPERATION........................................................ 24
		7.1 BEFORE STARTING ENGINE...................................................... 24
		7.2 AFTER STARTING ENGINE....................................................... 25
		7.3 TRANSPORTATION.............................................................. 29
		7.4 BATTERY..................................................................... 30
		7.5 TOWING...................................................................... 32
	8. PRECAUTIONS FOR MAINTENANCE...................................................... 33
		8.1 BEFORE CARRYING OUT MAINTENANCE............................................. 33
		8.2 DURING MAINTENANCE.......................................................... 35
		8.3 PRECAUTIONS WITH TIRES...................................................... 39
	9. POSITION FOR ATTACHING SAFETY LABELS............................................. 40
		9.1 POSITION FOR ATTACHING SAFETY LABELS........................................ 40
OPERATION............................................................................... 44
	10. GENERAL VIEW.................................................................... 45
		10.1 GENERAL VIEW OF MACHINE.................................................... 45
		10.2 GENERAL VIEW OF CONTROLS AND GAUGES........................................ 46
	11. EXPLANATION OF COMPONENTS....................................................... 48
		11.1 METERS AND LAMPS........................................................... 48
		11.2 SWITCHES................................................................... 56
		11.3 CONTROL LEVERS, PEDALS..................................................... 63
		11.4 STEERING COLUMN TILT LEVER................................................. 68
		11.5 DUST INDICATOR............................................................. 68
		11.6 CAP WITH LOCK.............................................................. 69
		11.7 SAFETY BAR................................................................. 70
		11.8 TOWING PIN................................................................. 70
		11.9 BACKUP ALARM............................................................... 70
		11.10 CIRCUIT BREAKER........................................................... 71
		11.11 CIRCUIT BREAKER (MAIN).................................................... 73
		11.12 AIR CONDITIONER........................................................... 74
	12. OPERATION....................................................................... 78
		12.1 CHECK BEFORE STARTING ENGINE............................................... 78
		12.2 STARTING ENGINE............................................................ 91
		12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE................................ 95
		12.4 MOVING MACHINE OFF......................................................... 96
		12.5 CHANGING GEAR SPEED........................................................ 98
		12.6 CHANGING DIRECTION......................................................... 99
		12.7 TURNING....................................................................100
		12.8 STOPPING MACHINE...........................................................101
		12.9 OPERATION OF WORK EQUIPMENT................................................102
		12.10 WORK POSSIBLE USING WHEEL DOZER...........................................104
		12.11 PRECAUTIONS FOR OPERATION.................................................105
		12.12 PARKING MACHINE...........................................................107
		12.13 CHECKS AFTER COMPLETION OF OPERATION......................................108
		12.14 STOPPING ENGINE...........................................................108
		12.15 CHECK AFTER STOPPING ENGINE...............................................109
		12.16 LOCKING...................................................................109
		12.17 HANDLING TIRES............................................................110
	13. TRANSPORTATION..................................................................112
		13.1 LOADING, UNLOADING WORK....................................................112
		13.2 PRECAUTIONS FOR LOADING....................................................113
		13.3 LIFTING MACHINE............................................................113
		13.4 PRECAUTIONS FOR TRANSPORTATION.............................................116
	14. COLD WEATHER OPERATION..........................................................117
		14.1 PRECAUTIONS FOR LOW TEMPERATURE............................................117
		14.2 HANDLING ENGINE PANEL COVER, AIR CLEANER SUCTION PORT PANEL................119
		14.3 HANDLING RADIATOR SHUTTER..................................................120
		14.4 HANDLING BRAKE OIL.........................................................121
		14.5 PRECAUTIONS AFTER COMPLETION OF WORK.......................................121
		14.6 AFTER COLD WEATHER.........................................................121
		14.7 WARMING UP OPERATION.......................................................122
	15. LONG TERM STORAGE...............................................................123
		15.1 BEFORE STORAGE.............................................................123
		15.2 DURING STORAGE.............................................................123
		15.3 AFTER STORAGE..............................................................123
	16. TROUBLESHOOTING.................................................................124
		16.1 WHEN MACHINE RUNS OUT OF FUEL..............................................124
		16.2 TOWING MACHINE.............................................................125
		16.3 IF BATTERY IS DISCHARGED...................................................127
		16.4 OTHER TROUBLE..............................................................131
MAINTENANCE.............................................................................138
	17. GUIDES TO MAINTENANCE...........................................................139
	18. OUTLINES OF SERVICE.............................................................141
		18.1 OUTLINE OF OIL, FUEL, AND COOLANT..........................................141
		18.2 OUTLINE OF ELECTRIC SYSTEM.................................................142
	19. WEAR PARTS LIST.................................................................143
	20. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE............144
	21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS..................................148
		21.1 TORQUE LIST................................................................148
	22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...................................149
	23. MAINTENANCE SCHEDULE CHART......................................................151
		23.1 MAINTENANCE SCHEDULE CHART.................................................151
	24. SERVICE PROCEDURE...............................................................155
		24.1 INITIAL 250 HOURS SERVICE..................................................155
			REPLACE FUEL FILTER CARTRIDGE...............................................155
			REPLACE TRANSMISSION OIL FILTER ELEMENT.....................................155
			CHECK ENGINE VALVE CLEARANCE, ADJUST........................................155
		24.2 WHEN REQUIRED..............................................................156
			24.2.1 CHECK, CLEAN, OR REPLACE AIR CLEANER ELEMENT.........................156
			24.2.2 CLEAN INSIDE OF COOLING SYSTEM.......................................158
			24.2.3 CHECK TRANSMISSION OIL LEVEL, ADD OIL................................162
			24.2.4 CHECK AXLE OIL LEVEL, ADD OIL........................................163
			24.2.5 CHECK AXLE CASE BREATHER.............................................164
			24.2.6 CLEAN CONDENSER OF AIR CONDITIONER...................................164
			24.2.7 CLEAN RADIATOR FINS..................................................165
			24.2.8 CHECK APS (AUTOMATIC PRIMING SYSTEM).................................165
			24.2.9 REPLACING END BIT AND CUTTING EDGE...................................166
			24.2.10 CHECK AIR CONDITIONER...............................................167
			24.2.11 CHECK WINDOW WASHING FLUID LEVEL, ADD FLUID.........................168
			24.2.12 SELECTION AND INSPECTION OF TIRES...................................169
			24.2.13 LUBRICATING.........................................................171
				1. WORK EQUIPMENT CONTROL VALVE LINKAGE (5 POINTS)......................171
				2. ACCELERATION PEDAL LINKAGE (2 POINTS)................................171
				3. STEERING COLUMN (1 POINT)............................................171
			24.2.14 REPLACE RUBBER PARTS (SEALS) OF BRAKE CHAMBER.......................172
			24.2.15 BLEEDING AIR FROM BRAKE HYDRAULIC CIRCUIT...........................172
			24.2.16 ADJUST PARKING BRAKE................................................173
		24.3 CHECK BEFORE STARTING......................................................174
		24.4 EVERY 50 HOURS MAINTENANCE.................................................175
			24.4.1 DRAIN WATER, SEDIMENT FROM FUEL TANK.................................175
		24.5 EVERY 100 HOURS SERVICE....................................................176
			24.5.1 CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL...........................176
			24.5.2 CLEAN AIR CONDITIONER AIR FILTER ELEMENT.............................177
			24.5.3 LUBRICATE REAR AXLE PIVOT PIN (3 POINTS).............................177
		24.6 EVERY 250 HOURS SERVICE....................................................178
			24.6.1 CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE....178
			24.6.2 CHECK BATTERY ELECTROLYTE LEVEL......................................180
			24.6.3 CHECK ALTERNATOR BELT TENSION, ADJUST................................182
			24.6.4 CHECK AIR CONDITIONER COMPRESSOR BELT TENSION, ADJUST................183
			24.6.5 CHECK FOR LOOSE WHEEL HUB NUTS, TIGHTEN..............................184
			24.6.6 LUBRICATING..........................................................185
				1. LIFT CYLINDER PIN (2 POINTS).........................................185
				2. LINK PIN (5 POINTS)..................................................186
				3. STEERING CYLINDER BOTTOM PIN (2 POINTS)..............................186
				STEERING CYLINDER ROD END (2 POINTS)....................................186
				4. TRANSMISSION MOUNT TRUNION (1 POINT).................................186
		24.7 EVERY 500 HOURS SERVICE....................................................187
			24.7.1 REPLACE FUEL FILTER CARTRIDGE........................................187
			24.7.2 REPLACE TRANSMISSION OIL FILTER ELEMENT..............................189
			24.7.3 LUBRICATING..........................................................190
				1. CENTER DRIVE SHAFT SPLINE (1 POINT)..................................190
				2. FAN PULLEY (1 POINT).................................................190
				TENSION PULLEY (2 POINTS)...............................................190
			24.7.4 CHECK FAN BELT FOR WEAR..............................................191
		24.8 EVERY 1000 HOURS SERVICE...................................................192
			24.8.1 CHANGE OIL IN TRANSMISSION CASE, CLEAN STRAINER......................192
			24.8.2 CLEAN TRANSMISSION CASE BREATHER.....................................193
			24.8.3 LUBRICATING..........................................................194
				1.CENTER HINGE PIN (2 POINTS)...........................................194
				2. FRONT DRIVE SHAFT (3 POINTS).........................................194
				3. DRIVE SHAFT CENTER SUPPORT (1 POINT).................................194
				4. REAR DRIVE SHAFT (2 POINTS)..........................................195
				5. CENTER DRIVE SHAFT (3 POINTS)........................................195
				6. UPPER DRIVE SHAFT (2 POINTS).........................................195
				7. PARKING BRAKE LINKAGE (2 POINTS).....................................195
				8. TORQUE CONVERTER OUTPUT SHAFT........................................195
			24.8.4 CHECK TIGHTENING PARTS OF TURBOCHARGER...............................196
			24.8.5 REPLACE CORROSION RESISTOR CARTRIDGE.................................196
			24.8.6 CLEAN FUEL STRAINER..................................................196
		24.9 EVERY 2000 HOURS SERVICE...................................................197
			24.9.1 CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRAULIC FILTER ELEMENT.......197
			24.9.2 REPLACE HYDRAULIC TANK BREATHER ELEMENT..............................199
			24.9.3 CHANGE AXLE OIL......................................................200
			24.9.4 REPLACE AIR CONDITIONER FILTER.......................................201
			24.9.5 CLEAN ENGINE BREATHER ELEMENT........................................201
			24.9.6 CHECK ALTERNATOR, STARTING MOTOR.....................................202
			24.9.7 CHECK ENGINE VALVE CLEARANCE, ADJUST.................................202
			24.9.8 CHECK BRAKE DISC WEAR................................................202
			24.9.9 CLEAN AND CHECK TURBOCHARGER.........................................202
			24.9.10 CLEAN AIR DRYER ELEMENT.............................................203
		24.10 EVERY 4000 HOURS SERVICE..................................................204
			24.10.1 CHECK WATER PUMP....................................................204
			24.10.2 CHECK FAN PULLEY AND TENSION PULLEY.................................204
			24.10.3 CHECK ENGINE VIBRATION DAMPER.......................................204
SPECIFICATIONS..........................................................................206
	25. SPECIFICATIONS..................................................................207

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]