Komatsu Wheel Dozer WA600-6 Operation & Maintenance Manual SN 55001 and up – PDF DOWNLOAD

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Komatsu Wheel Dozer WA600-6 Operation & Maintenance Manual

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Komatsu Wheel Dozer WA600-6 Operation & Maintenance Manual 

Size : 12.7 MB
Format : PDF
Language : English
Number of Pages : 381 Pages
Brand: Komatsu
Type of machine: Wheel Dozer
Type of document: Operation & Maintenance Manual
Model: WA600-6
Serial: 55001 and up

KOMATSU WHEEL DOZER WA600-6 OPERATION & MAINTENANCE MANUAL SN 55001 AND UP – PDF DOWNLOAD:

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DESCRIPTION:

Komatsu Wheel Dozer WA600-6 Operation & Maintenance Manual 

BEFORE READING THIS MANUAL:

This manual gives details of the operation and methods of inspection and maintenance for this machine that must be obeyed in order to use the machine safely. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Read, understand and follow all precautions and warnings in this manual and on the machine before performing operation and maintenance. Failure to do so may result in serious injury or death.

•  Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used. Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions. If you carry out any operation, inspection, or maintenance under conditions that are not described in this manual, understand that it is your responsibility to take the necessary precautions to ensure safety. In no event should you or others engage in the prohibited uses or actions described in this manual.
• Improper operation and maintenance of the machine can be hazardous and could result in serious injury or death. If you sell the machine, be sure to give this manual to the new owner together with the machine. Always keep this Operation and Maintenance Manual in the location shown on the right so that all relevant personnel can read it at any time. Storage location for the Operation and Maintenance Manual: Pocket (1) at rear of operator’s seat If this manual is lost or damaged, contact your distributor immediately to arrange for its replacement.
• For details regarding the machine serial No. you will need to provide your Komatsu distributor, see “TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR (PAGE 1-7)”. This manual uses the international units (SI) for units of measurement. For reference, units that have been used in the past are given in ( ). The explanations, values, and illustrations in this manual have been prepared based on the latest information available as of the date of its publication.
• Continuing improvements in the design of this machine may lead to additional changes that are not reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information concerning your machine or with questions regarding information contained in this manual.
• The numbers in circles in the illustrations correspond to the numbers in ( ) in the text. (For example:1 → (1)) Komatsu delivers machines that comply with all applicable regulations and standards of the country to which it has been shipped. If this machine has been purchased in another country, it may lack certain safety devices and specifications that are necessary for use in your country. If there is any question about whether your product complies with the applicable standards and regulations of your country, consult Komatsu or your Komatsu distributor before operating the machine.

TABLE OF CONTENTS:

Komatsu Wheel Dozer WA600-6 Operation & Maintenance Manual 

COVER..........................................................................................  1
FOREWORD.......................................................................................  2
	BEFORE READING THIS MANUAL.................................................................  3
	SAFETY INFORMATION.........................................................................  4
	INTRODUCTION...............................................................................  5
		USE OF MACHINE.........................................................................  5
		FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE...........................................  5
		VISIBILITY FROM OPERATOR'S SEAT........................................................  6
	NECESSARY INFORMATION......................................................................  7
		PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE...........................  7
		EPA REGULATIONS, ENGINE NUMBER PLATE...................................................  7
		POSITION OF SERVICE METER..............................................................  8
		TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR..............................................  8
	CONTENTS...................................................................................  9
SAFETY......................................................................................... 14
	SAFETY..................................................................................... 15
	SAFETY LABELS.............................................................................. 18
		LOCATION OF SAFETY LABELS.............................................................. 19
		SAFETY LABELS.......................................................................... 20
	GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE.................................... 27
		PRECAUTIONS BEFORE STARTING OPERATION.................................................. 27
		PREPARATIONS FOR SAFE OPERATION........................................................ 27
		FIRE PREVENTION........................................................................ 29
		PRECAUTIONS WHEN GETTING ON OR OFF MACHINE............................................. 30
		DO NOT GET CAUGHT IN ARTICULATING PORTION.............................................. 33
		PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES........................................... 33
		UNAUTHORIZED MODIFICATION.............................................................. 34
		PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS......................................... 34
		PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING........................................ 34
	PRECAUTIONS FOR OPERATION.................................................................. 35
		PRECAUTIONS FOR JOBSITE................................................................ 35
		STARTING ENGINE........................................................................ 37
		OPERATION.............................................................................. 40
		TRANSPORTATION......................................................................... 46
		TOWING................................................................................. 47
	PRECAUTIONS FOR MAINTENANCE................................................................ 48
		PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE................................. 48
		PRECAUTIONS FOR INSPECTION AND MAINTENANCE............................................. 53
		TIRES.................................................................................. 58
OPERATION...................................................................................... 60
	GENERAL VIEW............................................................................... 61
		GENERAL VIEW OF MACHINE................................................................ 61
		GENERAL VIEW OF CONTROLS AND GAUGES.................................................... 62
	EXPLANATION OF COMPONENTS.................................................................. 67
		MACHINE MONITOR........................................................................ 67
		SWITCHES...............................................................................106
		CONTROL LEVERS, PEDALS.................................................................127
		CAP WITH LOCK..........................................................................135
		FRAME LOCK BAR.........................................................................137
		TOWING PIN.............................................................................138
		BACKUP ALARM...........................................................................138
		OPENING, CLOSING CAB DOORS, WINDOWS....................................................139
		HANDLING CAB WIPER.....................................................................142
		DUST INDICATOR.........................................................................143
		FUSE...................................................................................144
		CIRCUIT BREAKER........................................................................146
		SLOW BLOW FUSE.........................................................................147
		LUNCH BOX TRAY.........................................................................147
		TOOL BOX...............................................................................147
		GREASE PUMP............................................................................147
		LOCATION OF FIRE EXTINGUISHER..........................................................148
		POWER OUTLET...........................................................................148
		HANDLING BATTERY DISCONNECTOR SWITCH...................................................149
		HANDLING STARTING AID CONNECTOR........................................................151
		AM/FM RADIO-CASSETTE STEREO............................................................153
		AIR CONDITIONER........................................................................162
	OPERATION..................................................................................177
		CHECK BEFORE STARTING ENGINE, ADJUST...................................................177
		STARTING ENGINE........................................................................196
		OPERATIONS AND CHECKS AFTER STARTING ENGINE............................................198
		STOPPING ENGINE........................................................................201
		CHECK AFTER STOPPING ENGINE............................................................201
		MOVING THE MACHINE (DIRECTIONAL, SPEED), STOPPING THE MACHINE..........................202
		TURNING................................................................................210
		OPERATION OF WORK EQUIPMENT............................................................212
		WORK POSSIBLE USING WHEEL DOZER........................................................215
		PRECAUTIONS FOR OPERATION..............................................................216
		PARKING MACHINE........................................................................218
		CHECKS AFTER COMPLETION OF OPERATION...................................................220
		LOCKING................................................................................220
		HANDLING THE TIRES.....................................................................221
	TRANSPORTATION.............................................................................223
		TRANSPORTATION PROCEDURE...............................................................223
		LOADING, UNLOADING WORK................................................................223
		METHOD OF SECURING MACHINE.............................................................223
		METHOD OF LIFTING MACHINE..............................................................225
		PRECAUTIONS WHEN DISASSEMBLY OR REASSEMBLING WORK EQUIPMENT............................228
	COLD WEATHER OPERATION.....................................................................229
		PRECAUTIONS FOR LOW TEMPERATURE........................................................229
		PRECAUTIONS AFTER COMPLETION OF WORK...................................................230
		AFTER COLD WEATHER.....................................................................230
		WARMING-UP OPERATION FOR STEERING HYDRAULIC CIRCUIT IN COLD WEATHER....................231
	LONG-TERM STORAGE..........................................................................232
		BEFORE STORAGE.........................................................................232
		DURING STORAGE.........................................................................232
		AFTER STORAGE..........................................................................232
	TROUBLESHOOTING............................................................................233
		WHEN MACHINE RUNS OUT OF FUEL..........................................................233
		METHOD OF TOWING MACHINE...............................................................233
		IF BATTERY IS DISCHARGED...............................................................238
		METHOD FOR LOWERING WORK EQUIPMENT WHEN ENGINE HAS STOPPED.............................242
		OTHER TROUBLE..........................................................................243
MAINTENANCE....................................................................................248
	GUIDES TO MAINTENANCE......................................................................249
	OUTLINES OF SERVICE........................................................................251
		HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................251
		OUTLINE OF ELECTRIC SYSTEM.............................................................255
	WEAR PARTS.................................................................................256
		WEAR PARTS LIST........................................................................256
	RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................258
		USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...................259
		RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....260
	STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.............................................261
		TORQUE LIST............................................................................261
	PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..............................................263
		SAFETY CRITICAL PARTS..................................................................264
	MAINTENANCE SCHEDULE CHART.................................................................266
		MAINTENANCE SCHEDULE CHART.............................................................266
	SERVICE PROCEDURE..........................................................................268
		INITIAL 10 HOURS SERVICE (SERVICE FOR FIRST 50 HOURS ON NEW MACHINE)...................268
		INITIAL 250 HOURS SERVICE..............................................................268
		WHEN REQUIRED..........................................................................269
		CHECK BEFORE STARTING..................................................................298
		EVERY 50 HOURS SERVICE.................................................................299
		EVERY 100 HOURS SERVICE................................................................300
		EVERY 250 HOURS SERVICE................................................................306
		EVERY 500 HOURS SERVICE................................................................309
		EVERY 1000 HOURS SERVICE...............................................................317
		EVERY 2000 HOURS SERVICE...............................................................322
		EVERY 4000 HOURS SERVICE...............................................................329
		EVERY 8000 HOURS SERVICE...............................................................334
SPECIFICATIONS.................................................................................336
	SPECIFICATIONS.............................................................................337
ATTACHMENTS, OPTIONS...........................................................................340
	HANDLING STEERING WHEEL SPECIFICATION MACHINE..............................................341
		EXPLANATION OF COMPONENTS..............................................................341
		FUNCTIONS OF STEERING WHEEL SPECIFICATION MACHINE......................................351
	STARTING IN COLD AREAS.....................................................................361
		ELECTRIC HEATER........................................................................361
	HANDLING AUTO-GREASING SYSTEM..............................................................365
		METHOD OF OPERATING AUTO-GREASING SYSTEM...............................................365
		PRECAUTIONS WHEN HANDLING AUTO-GREASING SYSTEM.........................................372
		TROUBLESHOOTING........................................................................372
	HANDLING REAR FENDER.......................................................................373
		HANDLING...............................................................................373
	HANDLING FUEL QUICK CHARGE.................................................................374
		PROCEDURE FOR OPERATING FUEL CHARGE....................................................374
		INSPECTION AND MAINTENANCE.............................................................375
	HANDLING MACHINES EQUIPPED WITH VHMS.......................................................376
		VHMS INSTALLED, COMMUNICATIONS TERMINAL NOT INSTALLED..................................376
		VHMS AND COMMUNICATIONS TERMINAL INSTALLED.............................................376
INDEX..........................................................................................378

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.