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Komatsu Wheel Loader Galeo WA150L-5 Operation & Maintenance Manual SN 65001 and up – PDF DOWNLOAD
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Komatsu Wheel Loader Galeo WA150L-5 Operation & Maintenance Manual
Book Code : TEN00078-00
SERIAL NUMBERS WA150L-65001 and up
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Description
Komatsu Wheel Loader Galeo WA150L-5 Operation & Maintenance Manual
FILE DETAILS:
Komatsu Wheel Loader Galeo WA150L-5 Operation & Maintenance Manual
Size : 6.98 MB
Format : PDF
Language : English
Number of Pages : 247 Pages
Brand: Komatsu
Type of machine: Wheel Loader
Type of document: Operation & Maintenance Manual
Model: Galeo WA150L-5
Serial: 65001 and up
KOMATSU WHEEL LOADER GALEO WA150L-5 OPERATION & MAINTENANCE MANUAL SN 65001 AND UP – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Komatsu Wheel Loader Galeo WA150L-5 Operation & Maintenance Manual
FOREWORD:
This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance. Most accidents are caused by the failure to follow fundamental safety rules forthe operation and maintenance of machines. Accidents can be prevented by knowing beforehand conditions that may cause hazard when performing operation and maintenance.
TABLE OF CONTENTS:
Komatsu Wheel Loader Galeo WA150L-5 Operation & Maintenance Manual
COVER.......................................................................................... 1 FOREWORD....................................................................................... 2 FOREWORD................................................................................... 3 SAFETY INFORMATION......................................................................... 6 INTRODUCTION............................................................................... 8 FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE........................................... 8 NECESSARY INFORMATION...................................................................... 9 PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE........................... 9 ENGINE SERIAL NO. PLATE................................................................ 9 POSITION OF SERVICE METER.............................................................. 10 TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.............................................. 10 CONTENTS....................................................................................... 11 SAFETY......................................................................................... 14 SAFETY..................................................................................... 15 SAFETY LABELS.............................................................................. 18 LOCATION OF SAFETY LABELS.............................................................. 18 SAFETY LABELS.......................................................................... 19 GENERAL PRECAUTIONS........................................................................ 24 SAFETY RULES........................................................................... 24 IF ABNORMALITIES ARE FOUND............................................................. 24 CLOTHING AND PERSONAL PROTECTIVE ITEMS................................................. 24 FIRE EXTINGUISHER AND FIRST AID KIT.................................................... 24 SAFETY FEATURES........................................................................ 24 KEEP MACHINE CLEAN..................................................................... 25 INSIDE OPERATOR'S COMPARTMENT.......................................................... 25 ALWAYS APPLY LOCK WHEN LEAVING OPERATOR'S SEAT......................................... 25 HANDRAILS AND STEPS.................................................................... 26 MOUNTING AND DISMOUNTING............................................................... 27 NO PEOPLE ON ATTACHMENTS............................................................... 27 DO NOT GET CAUGHT IN ARTICULATED PORTION............................................... 27 PREVENTION OF BURNS.................................................................... 27 FIRE PREVENTION........................................................................ 28 ACTION IF FIRE OCCURS.................................................................. 29 WINDOW WASHER LIQUID................................................................... 29 PRECAUTIONS WHEN USING ROPS (ROLL OVER PROTECTIVE STRUCTURE)........................... 29 PRECAUTIONS FOR ATTACHMENTS, OPTIONS................................................... 29 UNAUTHORIZED MODIFICATION.............................................................. 29 SAFETY AT WORKSITE..................................................................... 30 WORKING ON LOOSE GROUND................................................................ 30 DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES................................................. 30 ENSURE GOOD VISIBILITY................................................................. 31 VENTILATION FOR ENCLOSED AREAS......................................................... 31 CHECKING SIGNALMAN'S SIGNALS AND SIGNS................................................. 31 EMERGENCY EXIT FROM OPERATOR'S CAB..................................................... 31 BE CAREFUL ABOUT ASBESTOS DUST......................................................... 32 PRECAUTIONS FOR OPERATION.................................................................. 33 STARTING ENGINE........................................................................ 33 CHECKS BEFORE STARTING ENGINE...................................................... 33 PRECAUTIONS WHEN STARTING.......................................................... 33 PRECAUTIONS IN COLD AREAS.......................................................... 34 OPERATION.............................................................................. 35 CHECKS BEFORE OPERATION............................................................ 35 PRECAUTIONS WHEN TRAVELING IN FORWARD OR REVERSE................................... 35 PRECAUTIONS WHEN TRAVELING......................................................... 36 TRAVELING ON SLOPES................................................................ 37 PROHIBITED OPERATIONS.............................................................. 38 PRECAUTIONS WHEN OPERATING......................................................... 38 METHODS OF USING BRAKE............................................................. 39 OPERATE CAREFULLY ON SNOW.......................................................... 39 PARKING MACHINE.................................................................... 40 TRANSPORTATION......................................................................... 41 LOADING AND UNLOADING.............................................................. 41 SHIPPING........................................................................... 41 BATTERY................................................................................ 42 BATTERY HAZARD PREVENTION.......................................................... 42 STARTING WITH BOOSTER CABLES....................................................... 43 TOWING................................................................................. 44 WHEN TOWING........................................................................ 44 PRECAUTIONS FOR MAINTENANCE................................................................ 45 WARNING TAG............................................................................ 45 KEEP WORK PLACE CLEAN AND TIDY......................................................... 45 APPOINT LEADER WHEN WORKING WITH OTHERS................................................ 45 STOP ENGINE BEFORE CARRYING OUT MAINTENANCE............................................ 46 TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING..................................... 47 INSPECTION AND MAINTENANCE AFTER TURNING E.C.S.S. SWITCH OFF........................... 47 PROPER TOOLS........................................................................... 48 ACCUMULATOR............................................................................ 48 PERSONNEL.............................................................................. 48 ATTACHMENTS............................................................................ 48 WORK UNDER THE MACHINE................................................................. 49 NOISE.................................................................................. 49 PRECAUTIONS WHEN USING HAMMER.......................................................... 49 REPAIR WELDING......................................................................... 49 REMOVING BATTERY TERMINAL.............................................................. 49 PRECAUTIONS WITH HIGH-PRESSURE OIL..................................................... 50 HANDLING HIGH-PRESSURE HOSES........................................................... 50 WASTE MATERIALS........................................................................ 50 MAINTENANCE OF AIR CONDITIONER......................................................... 50 COMPRESSED AIR......................................................................... 51 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS.......................................... 51 PRECAUTIONS WITH TIRES..................................................................... 52 HANDLING TIRES......................................................................... 52 PRECAUTIONS WHEN STORING TIRES......................................................... 52 OPERATION...................................................................................... 53 GENERAL VIEW............................................................................... 54 GENERAL VIEW OF MACHINE................................................................ 54 GENERAL VIEW OF CONTROLS AND GAUGES.................................................... 55 EXPLANATION OF COMPONENTS.................................................................. 57 MACHINE MONITOR........................................................................ 57 SWITCHES............................................................................... 83 CONTROL LEVERS, PEDALS................................................................. 92 STEERING TILT LOCK LEVER............................................................... 96 CAP AND COVER WITH LOCK................................................................ 96 FRAME LOCK BAR......................................................................... 97 TOWING PIN............................................................................. 98 GREASE PUMP............................................................................ 98 CAB DOOR INNER LOCK.................................................................... 98 CAB DOOR OPEN LOCK..................................................................... 99 CAB WINDOW OPEN LOCK CANCEL KNOB....................................................... 99 FUSE................................................................................... 99 SLOW BLOW FUSE.........................................................................101 POWER OUTLET...........................................................................101 STORAGE BOX............................................................................101 AM/FM RADIO-CASSETTE STEREO............................................................102 AIR CONDITIONER........................................................................110 HANDLING CAB WIPER.....................................................................114 OPERATION..................................................................................115 CHECK BEFORE STARTING ENGINE, ADJUST...................................................115 STARTING ENGINE........................................................................130 OPERATIONS AND CHECKS AFTER STARTING ENGINE............................................132 STOPPING ENGINE........................................................................134 MOVING THE MACHINE (DIRECTIONAL, SPEED), STOPPING THE MACHINE..........................135 TURNING................................................................................140 OPERATION OF WORK EQUIPMENT............................................................142 WORK POSSIBLE USING WHEEL LOADER.......................................................144 PRECAUTIONS FOR OPERATION..............................................................149 ADJUSTING WORK EQUIPMENT POSTURE.......................................................151 PARKING MACHINE........................................................................153 CHECKS AFTER COMPLETION OF OPERATION...................................................155 LOCKING................................................................................155 HANDLING THE TIRES.....................................................................156 TRANSPORTATION.............................................................................158 TRANSPORTATION PROCEDURE...............................................................158 LOADING, UNLOADING WORK WITH TRAILERS..................................................158 LIFTING MACHINE........................................................................162 COLD WEATHER OPERATION.....................................................................164 PRECAUTIONS FOR LOW TEMPERATURE........................................................164 PRECAUTIONS AFTER COMPLETION OF WORK...................................................165 AFTER COLD WEATHER.....................................................................165 WARMING-UP OPERATION FOR STEERING HYDRAULIC CIRCUIT IN COLD WEATHER....................166 LONG-TERM STORAGE..........................................................................167 BEFORE STORAGE.........................................................................167 DURING STORAGE.........................................................................167 AFTER STORAGE..........................................................................167 TROUBLESHOOTING............................................................................168 WHEN MACHINE RUNS OUT OF FUEL..........................................................168 METHOD OF TOWING MACHINE...............................................................168 IF BATTERY IS DISCHARGED...............................................................170 OTHER TROUBLE..........................................................................173 MAINTENANCE....................................................................................178 GUIDES TO MAINTENANCE......................................................................179 OUTLINES OF SERVICE........................................................................181 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................181 OUTLINE OF ELECTRIC SYSTEM.............................................................184 WEAR PARTS.................................................................................185 WEAR PARTS LIST........................................................................185 RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................186 USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...................187 RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....188 STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.............................................189 TORQUE LIST............................................................................189 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..............................................190 MAINTENANCE SCHEDULE CHART.................................................................191 MAINTENANCE SCHEDULE CHART.............................................................191 SERVICE PROCEDURE..........................................................................193 INITIAL 250 HOURS SERVICE..............................................................193 WHEN REQUIRED..........................................................................194 CHECK, CLEAN, OR REPLACE AIR CLEANER ELEMENT.......................................194 CLEAN INSIDE OF COOLING SYSTEM.....................................................197 CHECK OIL LEVEL IN TRANSFER CASE, ADD OIL..........................................200 CHECK AXLE OIL LEVEL, ADD OIL......................................................201 CLEAN AXLE CASE BREATHER...........................................................202 CLEAN SLACK ADJUSTER...............................................................202 CLEAN AIR CONDITIONER CONDENSER....................................................203 CHECK WINDOW WASHING FLUID LEVEL, ADD FLUID........................................203 CLEAN RADIATOR FINS AND COOLER FINS................................................204 CHECK ELECTRICAL INTAKE AIR HEATER.................................................204 TURN, REPLACE BOLT-ON CUTTING EDGE.................................................205 REPLACE BUCKET TEETH...............................................................206 CHECK AIR CONDITIONER..............................................................208 REPLACE SLOW BLOW FUSE.............................................................209 CHECKING FUNCTION OF ACCUMULATOR...................................................210 SELECTION AND INSPECTION OF TIRES..................................................211 CHECK BEFORE STARTING..................................................................213 EVERY 50 HOURS SERVICE.................................................................214 DRAIN WATER, SEDIMENT FROM FUEL TANK...............................................214 EVERY 100 HOURS SERVICE................................................................215 LUBRICATE REAR AXLE PIVOT PIN......................................................215 CLEAN ELEMENT IN AIR CONDITIONER FRESH AIR FILTER..................................215 CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL.........................................216 LUBRICATING........................................................................217 EVERY 250 HOURS SERVICE................................................................218 CHECK BATTERY ELECTROLYTE LEVEL....................................................218 CHECK PARKING BRAKE................................................................220 CHECK AIR CONDITIONER COMPRESSOR BELT TENSION, ADJUST..............................220 CHECK FOR LOOSE WHEEL HUB BOLTS, TIGHTEN...........................................221 CLEAN ELEMENT IN AIR CONDITIONER RECIRCULATION FILTER..............................222 CHECKING FUNCTION OF ACCUMULATOR...................................................222 LUBRICATING........................................................................223 EVERY 500 HOURS SERVICE................................................................224 CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE..................224 REPLACE FUEL FILTER CARTRIDGE......................................................226 CLEAN WATER SEPARATOR STRAINER.....................................................227 LUBRICATING........................................................................228 EVERY 1000 HOURS SERVICE...............................................................229 CHANGE OIL IN TRANSFER CASE........................................................229 CLEAN TRANSFER CASE BREATHER.......................................................230 REPLACE HST OIL FILTER ELEMENT.....................................................231 LUBRICATING........................................................................232 CHECK TIGHTENING PARTS OF TURBOCHARGER.............................................232 CHECK PLAY OF TURBOCHARGER ROTOR...................................................232 CHECK ALTERNATOR DRIVING BELT TENSION AND REPLACEMENT..............................232 EVERY 2000 HOURS SERVICE...............................................................233 CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRAULIC FILTER ELEMENT.....................233 REPLACE HYDRAULIC TANK BREATHER ELEMENT............................................234 CHANGE AXLE OIL....................................................................235 REPLACE ELEMENT IN AIR CONDITIONER RECIRCULATION AIR FILTER, FRESH AIR FILTER......235 CLEAN BRAKE CIRCUIT STRAINER.......................................................236 CHECK BRAKE DISC WEAR..............................................................237 CHECKING FUNCTION OF ACCUMULATOR...................................................238 CHECK ALTERNATOR, STARTING MOTOR...................................................238 CHECK ENGINE VALVE CLEARANCE, ADJUST...............................................238 CLEAN AND CHECK TURBOCHARGER.......................................................238 CHECK VIBRATION DAMPER.............................................................238 EVERY 4000 HOURS SERVICE...............................................................239 LUBRICATING........................................................................239 CHECK WATER PUMP...................................................................239 SPECIFICATIONS.................................................................................240 SPECIFICATIONS.............................................................................241 ATTACHMENTS, OPTIONS...........................................................................243 SELECTING BUCKET AND TIRES.................................................................244 INDEX..........................................................................................245
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
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