Komatsu Wheel Loader WA200-5 Operation & Maintenance Manual SN 69294 and up – PDF DOWNLOAD

Description

Komatsu Wheel Loader WA200-5 Operation & Maintenance Manual

FILE DETAILS:

Komatsu Wheel Loader WA200-5 Operation & Maintenance Manual

Size : 6.72 MB
Format : PDF
Language : English
Number of Pages : 257 Pages
Brand: Komatsu
Type of machine: Wheel Loader
Type of document: Operation & Maintenance Manual
Model: WA200-5
Serial: 69294 and up

KOMATSU WHEEL LOADER WA200-5 OPERATION & MAINTENANCE MANUAL SN 69294 AND UP – PDF DOWNLOAD:

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Komatsu Wheel Loader WA200-5 Operation & Maintenance Manual

FOREWORD:

This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance. Most accidents are caused by the failure to follow fundamental safety rules forthe operation and maintenance of machines. Accidents can be prevented by knowing beforehand conditions that may cause hazard when performing operation and maintenance.

TABLE OF CONTENTS:

Komatsu Wheel Loader WA200-5 Operation & Maintenance Manual

COVER
.........................................................................................  1
FOREWORD
......................................................................................  2
	FOREWORD...................................................................................  3
	SAFETY INFORMATION.........................................................................  4
	INTRODUCTION...............................................................................  6
		FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE...........................................  6
	NECESSARY INFORMATION......................................................................  7
		PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE...........................  7
		ENGINE SERIAL NO. PLATE................................................................  7
		POSITION OF SERVICE METER..............................................................  8
		TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR..............................................  8
	CONTENTS...................................................................................  9
SAFETY
........................................................................................ 12
	SAFETY..................................................................................... 13
	SAFETY LABELS.............................................................................. 16
		LOCATION OF SAFETY LABELS.............................................................. 16
		SAFETY LABELS.......................................................................... 17
	GENERAL PRECAUTIONS........................................................................ 22
	PRECAUTIONS FOR OPERATION.................................................................. 31
		STARTING ENGINE........................................................................ 31
		OPERATION.............................................................................. 33
		TRANSPORTATION......................................................................... 39
		BATTERY................................................................................ 40
		TOWING................................................................................. 42
	PRECAUTIONS FOR MAINTENANCE................................................................ 43
	PRECAUTIONS WITH TIRES..................................................................... 50
OPERATION
..................................................................................... 52
	GENERAL VIEW............................................................................... 53
		GENERAL VIEW OF MACHINE................................................................ 53
		GENERAL VIEW OF CONTROLS AND GAUGES.................................................... 54
	EXPLANATION OF COMPONENTS.................................................................. 56
		MACHINE MONITOR........................................................................ 56
		SWITCHES............................................................................... 82
		CONTROL LEVERS, PEDALS................................................................. 89
		CAP AND COVER WITH LOCK................................................................ 93
		FRAME LOCK BAR......................................................................... 94
		TOWING PIN............................................................................. 95
		GREASE PUMP............................................................................ 95
		CAB DOOR INNER LOCK.................................................................... 95
		CAB DOOR OPEN LOCK..................................................................... 96
		CAB WINDOW OPEN LOCK CANCEL KNOB....................................................... 96
		FUSE................................................................................... 96
		SLOW BLOW FUSE......................................................................... 98
		POWER OUTLET........................................................................... 98
		STORAGE BOX............................................................................ 98
		AM/FM RADIO............................................................................ 99
		AM/FM RADIO-CASSETTE STEREO............................................................105
		AIR CONDITIONER........................................................................113
		HANDLING CAB WIPER.....................................................................118
		HANDLING MACHINES EQUIPPED WITH KOMTRAX................................................119
	OPERATION..................................................................................120
		CHECK BEFORE STARTING ENGINE, ADJUST...................................................120
		STARTING ENGINE........................................................................136
		OPERATIONS AND CHECKS AFTER STARTING ENGINE............................................138
		STOPPING ENGINE........................................................................140
		MOVING THE MACHINE (DIRECTIONAL, SPEED), STOPPING THE MACHINE..........................141
		TURNING................................................................................145
		OPERATION OF WORK EQUIPMENT............................................................147
		WORK POSSIBLE USING WHEEL LOADER.......................................................149
		PRECAUTIONS FOR OPERATION..............................................................154
		ADJUSTING WORK EQUIPMENT POSTURE.......................................................156
		PARKING MACHINE........................................................................158
		CHECKS AFTER COMPLETION OF OPERATION...................................................160
		LOCKING................................................................................160
		HANDLING THE TIRES.....................................................................161
	TRANSPORTATION.............................................................................163
		TRANSPORTATION PROCEDURE...............................................................163
		LOADING, UNLOADING WORK WITH TRAILERS..................................................163
		LIFTING MACHINE........................................................................167
	COLD WEATHER OPERATION.....................................................................169
		PRECAUTIONS FOR LOW TEMPERATURE........................................................169
		PRECAUTIONS AFTER COMPLETION OF WORK...................................................170
		AFTER COLD WEATHER.....................................................................170
		WARMING-UP OPERATION FOR STEERING HYDRAULIC CIRCUIT IN COLD WEATHER....................171
	LONG-TERM STORAGE..........................................................................172
		BEFORE STORAGE.........................................................................172
		DURING STORAGE.........................................................................172
		AFTER STORAGE..........................................................................172
	TROUBLESHOOTING............................................................................173
		WHEN MACHINE RUNS OUT OF FUEL..........................................................173
		METHOD OF TOWING MACHINE...............................................................173
		IF BATTERY IS DISCHARGED...............................................................175
		OTHER TROUBLE..........................................................................178
MAINTENANCE
...................................................................................184
	GUIDES TO MAINTENANCE......................................................................185
	OUTLINES OF SERVICE........................................................................187
		HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................187
		OUTLINE OF ELECTRIC SYSTEM.............................................................190
	WEAR PARTS.................................................................................191
		WEAR PARTS LIST........................................................................191
	RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................192
		USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...................193
		RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....194
	STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.............................................195
		TORQUE LIST............................................................................195
	PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..............................................196
	MAINTENANCE SCHEDULE CHART.................................................................197
		MAINTENANCE SCHEDULE CHART.............................................................197
	SERVICE PROCEDURE..........................................................................199
		INITIAL 250 HOURS SERVICE..............................................................199
		WHEN REQUIRED..........................................................................200
		CHECK BEFORE STARTING..................................................................220
		EVERY 50 HOURS SERVICE.................................................................221
		EVERY 100 HOURS SERVICE................................................................222
		EVERY 250 HOURS SERVICE................................................................224
		EVERY 500 HOURS SERVICE................................................................230
		EVERY 1000 HOURS SERVICE...............................................................234
		EVERY 2000 HOURS SERVICE...............................................................238
		EVERY 4000 HOURS SERVICE...............................................................245
SPECIFICATIONS
................................................................................246
	SPECIFICATIONS.............................................................................247
ATTACHMENTS, OPTIONS
..........................................................................250
	SELECTING BUCKET AND TIRES.................................................................251
	HANDLING BATTERY DISCONNECTOR SWITCH.......................................................252
		EXPLANATION OF COMPONENTS..............................................................252
		HANDLING...............................................................................252
INDEX..........................................................................................254

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.