Komatsu Wheel Loader WA380-3 Operator & Maintenance Manual SN 50001 and up – PDF DOWNLOAD

Description

Komatsu Wheel Loader WA380-3 Operator & Maintenance Manual

FILE DETAILS:

Komatsu Wheel Loader WA380-3 Operator & Maintenance Manual

Size: 11.9 MB
Fomat: PDF
Language: English
Brand: Komatsu
Type of machine: Wheel Loader
Type of document: Operator & Maintenance Manual
Model: WA380-3
Serial: 50001 and up
Number of Page: 223

KOMATSU WHEEL LOADER WA380-3 OPERATOR & MAINTENANCE MANUAL SN 50001 AND UP – PDF DOWNLOAD:

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Komatsu Wheel Loader WA380-3 Operator & Maintenance Manual

FOREWORD:

• This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically. if this manual has been lost or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor.
• If you sell the machine, be sure to give this manual to the new owners. Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual.
• Consult Komatsu or your Komatsu distributor for the latest available information of your machine or for questions regarding information in this manual. This manual may contain attachments and optional equipment that are not available in your area. Consult Komatsu or your Komatsu distributor for those items you may require.

TABLE OF CONTENTS:

Komatsu Wheel Loader WA380-3 Operator & Maintenance Manual

MAIN MENU........................................................................  0
1. FOREWORD......................................................................  2
2. SAFETY INFORMATION............................................................  3
3. INTRODUCTION..................................................................  4
4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.................  5
5. CONTENTS......................................................................  6
SAFETY........................................................................... 10
	6. GENERAL PRECAUTIONS....................................................... 11
	7. PRECAUTIONS DURING OPERATION.............................................. 16
		7.1 BEFORE STARTING ENGINE .............................................. 16
		7.2 OPERATING MACHINE ................................................... 18
		7.3 TRANSPORTATION....................................................... 22
		7.4 BATTERY ............................................................. 23
		7.5 TOWING .............................................................. 24
	8. PRECAUTIONS FOR  MAINTENANCE ............................................. 25
		8.1 BEFORE CARRYING OUT MAINTENANCE ..................................... 25
		8.2 DURING MAINTENANCE .................................................. 27
		8.3 TIRES ............................................................... 31
	9. POSITION FOR ATTACHING SAFETY LABELS ..................................... 33
OPERATION........................................................................ 37
	10. GENERAL VIEW ............................................................ 38
		10.1 GENERAL VIEW OF MACHINE ............................................ 38
		10.2 GENERAL VIEW OF CONTROLS AND GAUGES ................................ 39
	11. EXPLANATION OF COMPONENTS ............................................... 40
		11.1 MACHINE MONITOR .................................................... 40
		11.2 SWITCHES ........................................................... 50
		11.3 CONTROL LEVERS, PEDALS ............................................. 56
		11.4 STEERING COLUMN TILT LEVER ......................................... 60
		11.5 CAP WITH LOCK ...................................................... 61
		11.6 SAFETY BAR ......................................................... 62
		11.7 TOWING PIN ......................................................... 62
		11.8 GREASE PUMP ........................................................ 63
		11.9 BACKUP ALARM ....................................................... 63
		11.10 FUSE .............................................................. 64
		11.11 SLOW-BLOW FUSE .................................................... 65
	12. OPERATION ............................................................... 66
		12.1 CHECK BEFORE STARTING ENGINE ....................................... 66
		12.2 STARTING ENGINE .................................................... 79
		12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE ........................ 80
		12.4 MOVING MACHINE OFF ................................................. 81
		12.5 CHANGING GEAR SPEED ................................................ 83
		12.6 CHANGING DIRECTION ................................................. 83
		12.7 TURNING............................................................. 84
		12.8 STOPPING MACHINE ................................................... 85
		12.9 OPERATION OF WORK EQUIPMENT ........................................ 86
		12.10 WORK POSSIBLE USING WHEEL LOADER .................................. 87
		12.11 PRECAUTIONS FOR OPERATION.......................................... 92
		12.12 ADJUSTING WORK EQUIPMENT POSTURE .................................. 94
		12.13 PARKING MACHINE ................................................... 96
		12.14 CHECKS AFTER COMPLETION OF OPERATION .............................. 97
		12.15 STOPPING ENGINE ................................................... 97
		12.16 CHECK AFTER STOPPING ENGINE ....................................... 98
		12.17 LOCKING ........................................................... 98
		12.18 HANDLING THE TIRES................................................. 99
	13. TRANSPORTATION ..........................................................101
		13.1 LOADING, UNLOADING WORK ............................................101
		13.2 PRECAUTIONS FOR LOADING ............................................102
		13.3 PRECAUTIONS FOR TRANSPORTATION .....................................102
	14. COLD WEATHER OPERATION ..................................................103
		14.1 PRECAUTIONS FOR LOW TEMPERATURE ....................................103
		14.2 PRECAUTIONS AFTER COMPLETION OF WORK................................105
		14.3 AFTER COLD WEATHER .................................................105
	15. LONG-TERM STORAGE .......................................................106
		15.1 BEFORE STORAGE .....................................................106
		15.2 DURING STORAGE .....................................................106
		15.3 AFTER STORAGE ......................................................106
	16. TROUBLESHOOTING .........................................................107
		16.1 WHEN MACHINE RUNS OUT OF FUEL ......................................107
		16.2 TOWING THE MACHINE .................................................108
		16.3 IF BATTERY IS DISCHARGED ...........................................113
		16.4 OTHER TROUBLE.......................................................117
MAINTENANCE......................................................................123
	17. GUIDES TO MAINTENANCE ...................................................124
	18. OUTLINES OF SERVICE .....................................................127
		18.1 OUTLINE OF OIL, FUEL, COOLANT ......................................127
		18.2 OUTLINE OF ELECTRIC SYSTEM .........................................130
	19. WEAR PARTS LIST .........................................................131
	20. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE ....132
	21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS...........................136
		21.1 INTRODUCTION OF NECESSARY TOOLS ....................................136
		21.2 TORQUE LIST ........................................................137
	22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS ...........................138
	23. MAINTENANCE SCHEDULE CHART ..............................................142
		23.1 MAINTENANCE SCHEDULE CHART .........................................142
	24. SERVICE PROCEDURE .......................................................146
		24.1 INITIAL 250 HOURS SERVICE ..........................................146
		24.2 WHEN REQUIRED ......................................................147
		24.3 CHECK BEFORE STARTING...............................................160
		24.4 EVERY 50 HOURS SERVICE..............................................165
		24.5 EVERY 100 HOURS SERVICE ............................................166
		24.6 EVERY 250 HOURS SERVICE ............................................168
		24.7 EVERY 500 HOURS SERVICE ............................................175
		24.8 EVERY 1000 HOURS SERVICE ...........................................179
		24.9 EVERY 2000 HOURS SERVICE ...........................................184
		24.10 EVERY 4000 HOURS SERVICE ..........................................190
SPECIFICATIONS...................................................................191
	25. SPECIFICATIONS ..........................................................192
OPTIONS, ATTACHMENTS.............................................................194
	26. OPTIONAL PARTS AND ATTACHMENTS ..........................................195
	27. SELECTING BUCKETS AND TIRES .............................................196
	28. CAR RADIO ...............................................................197
		28.1 EXPLANATION OF COMPONENTS ..........................................197
		28.2 METHOD OF USE ......................................................199
		28.3 PRECAUTIONS WHEN USING RADIO .......................................200
	29. AIR CONDITIONER .........................................................201
		29.1 GENERAL LOCATIONS AND FUNCTION OF CONTROL PANEL ....................201
		29.2 METHOD OF OPERATION ................................................203
		29.3 COOL BOX ...........................................................203
	30. HANDLING E.C.S.S. (Electronic controlled suspension system) .............204
		30.1 STRUCTURE AND FUNCTION OF E.C.S.S. .................................204
		30.2 METHOD OF OPERATING E.C.S.S. .......................................205
		30.3 PRECAUTIONS WHEN OPERATING E.C.S.S. ................................205
		30.4 PRECAUTIONS WHEN HANDLING ACCUMULATOR ..............................206
	31. HANDLING AUTO-GREASING SYSTEM ...........................................207
		31.1 METHOD OF OPERATING AUTO-GREASING ..................................207
		31.2 PRECAUTIONS WHEN HANDLING AUTO-GREASING SYSTEM......................215
		31.3 TROUBLESHOOTING ....................................................216
		31.4 SPECIFICATIONS .....................................................216
	32. OPTION DISPLAY ..........................................................217
	33. HANDLING AUTO-LEVELING, REMOTE POSITIONER ...............................218
		33.1 STRUCTURE AND FUNCTION OF AUTO-LEVELING, REMOTE POSITIONER .........218
		33.2 GENERAL LOCATIONS ..................................................219
		33.3 METHOD OF OPERATING AUTO-LEVELING, REMOTE POSITIONER................220
		33.4 ADJUSTING AUTO-LEVELING, REMOTE POSITIONER .........................222

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.