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Komatsu Wheel Loader WA380-5 Operation & Maintenance Manual SN 60001 and up – PDF DOWNLOAD
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Komatsu Wheel Loader WA380-5 Operation & Maintenance Manual
SERIAL NUMBERS 60001 and up
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Description
Komatsu Wheel Loader WA380-5 Operation & Maintenance Manual
FILE DETAILS:
Komatsu Wheel Loader WA380-5 Operation & Maintenance Manual
Size : 8.52 MB
Format : PDF
Language : English
Number of Pages: 345 Pages
Brand: Komatsu
Type of machine: Wheel Loader
Type of document: Operation & Maintenance Manual
Model: WA380-5
Serial: 60001 and up
KOMATSU WHEEL LOADER WA380-5 OPERATION & MAINTENANCE MANUAL SN 60001 AND UP – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Komatsu Wheel Loader WA380-5 Operation & Maintenance Manual
FOREWORD:
This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance. Most accidents are caused by the failure to follow fundamental safety rules forthe operation and maintenance of machines. Accidents can be prevented by knowing beforehand conditions that may cause hazard when performing operation and maintenance.
TABLE OF CONTENTS:
Komatsu Wheel Loader WA380-5 Operation & Maintenance Manual
COVER.......................................................................................... 1 FOREWORD....................................................................................... 2 FOREWORD................................................................................... 3 SAFETY INFORMATION......................................................................... 4 INTRODUCTION............................................................................... 6 FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE........................................... 6 NECESSARY INFORMATION...................................................................... 7 PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE........................... 7 ENGINE SERIAL NO. PLATE................................................................ 7 POSITION OF SERVICE METER.............................................................. 8 TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.............................................. 8 CONTENTS................................................................................... 9 SAFETY......................................................................................... 12 SAFETY..................................................................................... 13 SAFETY LABELS.............................................................................. 16 LOCATION OF SAFETY LABELS.............................................................. 16 SAFETY LABELS.......................................................................... 17 GENERAL PRECAUTIONS........................................................................ 22 PRECAUTIONS FOR OPERATION.................................................................. 31 STARTING ENGINE........................................................................ 31 OPERATION.............................................................................. 33 TRANSPORTATION......................................................................... 39 BATTERY................................................................................ 40 TOWING................................................................................. 42 PRECAUTIONS FOR MAINTENANCE................................................................ 43 PRECAUTIONS WITH TIRES..................................................................... 50 OPERATION...................................................................................... 52 GENERAL VIEW............................................................................... 53 GENERAL VIEW OF MACHINE................................................................ 53 GENERAL VIEW OF CONTROLS AND GAUGES.................................................... 54 EXPLANATION OF COMPONENTS.................................................................. 57 MACHINE MONITOR........................................................................ 57 SWITCHES............................................................................... 87 CONTROL LEVERS, PEDALS.................................................................101 STEERING TILT LOCK LEVER...............................................................106 CAP WITH LOCK..........................................................................107 FRAME LOCK BAR.........................................................................109 TOWING PIN.............................................................................109 GREASE PUMP............................................................................110 CAB DOOR OPEN LOCK.....................................................................110 CAB WINDOW OPEN LOCK CANCEL KNOB.......................................................110 FUSE...................................................................................111 SLOW BLOW FUSE.........................................................................112 POWER OUTLET...........................................................................113 AM/FM RADIO............................................................................114 AM/FM RADIO-CASSETTE STEREO............................................................120 AIR CONDITIONER........................................................................128 HANDLING AUTO AIR CONDITIONER..........................................................133 HANDLING CAB WIPER.....................................................................140 OPERATION..................................................................................141 CHECK BEFORE STARTING ENGINE, ADJUST...................................................141 STARTING ENGINE........................................................................157 OPERATIONS AND CHECKS AFTER STARTING ENGINE............................................161 STOPPING ENGINE........................................................................163 MOVING THE MACHINE (DIRECTIONAL, SPEED), STOPPING THE MACHINE..........................164 TURNING................................................................................174 OPERATION OF WORK EQUIPMENT............................................................176 WORK POSSIBLE USING WHEEL LOADER.......................................................178 PRECAUTIONS FOR OPERATION..............................................................184 ADJUSTING WORK EQUIPMENT POSTURE.......................................................186 PARKING MACHINE........................................................................188 CHECKS AFTER COMPLETION OF OPERATION...................................................190 LOCKING................................................................................190 HANDLING THE TIRES.....................................................................191 TRANSPORTATION.............................................................................193 TRANSPORTATION PROCEDURE...............................................................193 LOADING, UNLOADING WORK WITH TRAILERS..................................................193 LIFTING MACHINE........................................................................197 COLD WEATHER OPERATION.....................................................................199 PRECAUTIONS FOR LOW TEMPERATURE........................................................199 PRECAUTIONS AFTER COMPLETION OF WORK...................................................200 AFTER COLD WEATHER.....................................................................200 WARMING-UP OPERATION FOR STEERING HYDRAULIC CIRCUIT IN COLD WEATHER....................201 LONG-TERM STORAGE..........................................................................202 BEFORE STORAGE.........................................................................202 DURING STORAGE.........................................................................202 AFTER STORAGE..........................................................................202 TROUBLESHOOTING............................................................................203 WHEN MACHINE RUNS OUT OF FUEL..........................................................203 METHOD OF TOWING MACHINE...............................................................204 IF BATTERY IS DISCHARGED...............................................................209 OTHER TROUBLE..........................................................................212 MAINTENANCE....................................................................................218 GUIDES TO MAINTENANCE......................................................................219 OUTLINES OF SERVICE........................................................................221 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................221 OUTLINE OF ELECTRIC SYSTEM.............................................................224 WEAR PARTS.................................................................................225 WEAR PARTS LIST........................................................................225 RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................226 USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...................227 RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....228 STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.............................................229 TORQUE LIST............................................................................229 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..............................................230 MAINTENANCE SCHEDULE CHART.................................................................231 MAINTENANCE SCHEDULE CHART.............................................................231 SERVICE PROCEDURE..........................................................................233 INITIAL 250 HOURS SERVICE..............................................................233 INITIAL 1000 HOURS SERVICE.............................................................233 WHEN REQUIRED..........................................................................234 CHECK BEFORE STARTING..................................................................258 EVERY 50 HOURS SERVICE.................................................................259 EVERY 100 HOURS SERVICE................................................................260 EVERY 250 HOURS SERVICE................................................................262 EVERY 500 HOURS SERVICE................................................................268 EVERY 1000 HOURS SERVICE...............................................................270 EVERY 2000 HOURS SERVICE...............................................................273 EVERY 4000 HOURS SERVICE...............................................................281 EVERY 8000 HOURS SERVICE...............................................................283 SPECIFICATIONS.................................................................................284 SPECIFICATIONS.............................................................................285 ATTACHMENTS, OPTIONS...........................................................................286 SELECTING BUCKET AND TIRES.................................................................287 HANDLING LOAD METER........................................................................288 GENERAL LOCATIONS......................................................................288 LOAD METER FUNCTIONS...................................................................290 HANDLING LOAD METER DISPLAY............................................................293 METHOD OF SETTING TIME ON CLOCK........................................................308 PRINTER OUTPUT.........................................................................310 HANDLING TORQUE CONVERTER LOCK-UP..........................................................313 GENERAL LOCATIONS......................................................................313 METHOD OF OPERATION....................................................................314 WARNING/LIMIT FUNCTIONS FOR TRAVEL SPEED...............................................315 HANDLING AUTO-GREASING SYSTEM..............................................................316 METHOD OF OPERATING AUTO-GREASING SYSTEM...............................................316 PRECAUTIONS WHEN HANDLING AUTO-GREASING SYSTEM.........................................322 TROUBLESHOOTING........................................................................322 HANDLING JOYSTICK STEERING SYSTEM..........................................................323 EXPLANATION OF COMPONENTS..............................................................323 STRUCTURE AND FUNCTION OF JOYSTICK STEERING............................................325 GETTING IN OR OUT OF OPERATOR'S CAB....................................................327 ADJUSTMENT OF JOYSTICK CONSOLE.........................................................327 OPERATION METHOD OF JOYSTICK STEERING SYSTEM...........................................328 HANDLING EPC WORK EQUIPMENT LEVER..........................................................331 OPERATIONAL FEATURES...................................................................331 SWITCHES...............................................................................331 SEMI AUTO DIGGING OPERATIONS...........................................................332 METHOD OF REMOTE POSITIONER............................................................334 HANDLING MULTI-FUNCTION LEVER..............................................................336 EXPLANATION OF COMPONENTS..............................................................336 USING FNR SWITCH TO CHANGE BETWEEN FORWARD AND REVERSE.................................340 INDEX..........................................................................................342
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
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