Kramer 250 350 5035 KL10.5 KL12.5 Wheel Loaders Repair Handbook 1000379658

Description

Kramer 250 / 350 / 5035 / KL10.5 / KL12.5 Wheel Loader Repair Handbook

This is the Kramer Repair Handbook (RHB 348-00/01) covering the 250, 350, 5035, KL10.5 and KL12.5 wheel loaders. It is a working workshop document built around photographed disassembly and assembly sequences, with the torque values, capacities and safety instructions a technician needs in front of the machine. Every procedure is laid out as a numbered operation with image callouts, so a single sub-task such as replacing an oil pressure switch, a coolant temperature sensor or a wheel motor bearing can be followed on its own without reading the entire chapter.

File Details

• Manual type: Repair Handbook (workshop manual)
• Brand: Kramer
• Models covered: 250, 350, 5035, KL10.5, KL12.5
• Document number: 1000379658 (RHB 348-00/01)
• Version: 1.0
• Date: 05/2017
• Language: English [en]
• Format: PDF
• Page count: 461
• Serial number groups: 348-00, 348-01, 348-51, 348-52
• Serial number ranges: 348 00 0001, 348 01 0001, 348 51 0001, 348 52 0001

Chapters Covered

• E Introduction — notes on the repair manual, safety instructions, safety symbols and signal words, tightening torques (general, metric coarse-pitch thread, metric fine-pitch thread, hydraulic and climate screw connections, banjo bolts, adjustable hydraulic screw struts, brake line screw connections, worm drive and spring-loaded hose clamps)
• 1 Maintenance — maintenance plan, service intervals, fluids and lubricants, diesel fuel specification, coolant mixing, biodegradable oil notes, maintenance accesses, machine fuses, cleaning and maintenance, lubrication work, fuel system, engine lube oil system, cooling system, air filter, V-belt/toothed belt, hydraulic system, pressure accumulator, electrical system, heating and ventilation, washer system, braking system, tyres, attachments, trailer coupling, machine preservation
• 2 Engine — removing/installing the engine, Centaflex coupling, exhaust system and silencer, starter M001, alternator G001, cut-off solenoid, oil pressure switch, fuel tank, tank sensor B001, accelerator pedal, throttle cable adjustment
• 3 Cooling — oil-to-water cooler, fan wheel, radiator separating plate, coolant temperature sensor, coolant hoses
• 4 Traveling drive — variable displacement pump, wheel motors, distributing block
• 6 Brakes — brake/inching pedal, inching valve, parking brake valve
• 7 Steering — steering column, hydrostatic steering, priority valve, steering cylinder 018/019 including sealing
• 8 Hydraulics — control valve and secondary valves, hydraulic oil tank, filter housing, load stabiliser, pressure accumulator load stabiliser, 3rd control circuit, quickhitch lock solenoid valve, pilot control pressure accumulator, additional control circuit, work hydraulics tandem pump, lift cylinder, tilt cylinder, lock ram, telescopic boom (rocker arm, tilt rod, bearing, boom)
• 9 Electrical system — control lever, front wiper, rear wiper, steering column control lever
• 12 Trim — engine cover, trims inside the cab, joystick trim, wheel covers, counterweights
• 14 Cab — cab removal and installation, floor assembly, cabin bearing, operator seat, front window, rear window, side window
• 15 Heating/air conditioning — heating unit, heating regulator

IMAGES PREVIEW

Across these chapters the handbook walks through component-level work on the diesel engine and its mountings, the combined water and oil radiator, the hydrostatic travel drive and its variable displacement pump, the wheel motors with their brake and bearing pins, the steering orbitrol and priority valve, the working hydraulics including lift, tilt and quickhitch lock cylinders, and the full cab and floor assembly. Torque settings are given alongside the operations rather than buried in an appendix, and the introduction carries the general tightening torque tables plus the specific hydraulic screw connection values used throughout.

What This Repair Handbook Enables

The document supports real repair work rather than routine servicing alone. You can lift the diesel engine out of the engine vat and reinstall it on its bearings, separate the Centaflex coupling, reseal the lift and tilt cylinders, replace the wheel motor bearing pins, rebuild the steering cylinder with its guide bushing and seal kit, remove and pre-assemble the control valve screwed fittings, and drain, flush and refill the hydraulic oil tank at the correct capacities. Diagnostic coverage includes the maintenance display on the air filter, the return filter and oil temperature indicator lights, hydraulic hose age inspection against DIN 20066 part 5, and membrane accumulator pressure checking with a filling and testing device.

Working from the correct procedures and the printed torque values matters on a machine like this — the hydrostatic drive and the multi-disc brake are safety-critical, and the introduction states plainly that repairs to the hydraulic system and to the axles and drive should be carried out by specialist workshops. Having the manufacturer’s own sequence, seal orientation notes, locking compound callouts (Loctite 243, 511, 638) and component weights in front of you removes guesswork from the job.

Delivery is instant. The Repair Handbook arrives as a PDF download with no shipping and no waiting, ready to open on a workshop laptop, tablet or phone. Print the pages you need for the job in front of you and keep the rest on file.